CN105019333B - A kind of high abrasion S-shaped chinampa and preparation method thereof - Google Patents

A kind of high abrasion S-shaped chinampa and preparation method thereof Download PDF

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CN105019333B
CN105019333B CN201510494074.XA CN201510494074A CN105019333B CN 105019333 B CN105019333 B CN 105019333B CN 201510494074 A CN201510494074 A CN 201510494074A CN 105019333 B CN105019333 B CN 105019333B
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parts
shaped
layer
rubber
bed courses
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CN105019333A (en
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蒋朝云
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Jiangsu weiteng Sports Industry Co.,Ltd.
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Jiangsu Lian Turf Ltd By Share Ltd
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Abstract

The invention discloses a kind of high abrasion S-shaped chinampa, including S-shaped grass silk, and plug the basal layer of S-shaped grass silk, basal layer includes rubber layer, rubber layer lower section is provided with PVC bed courses, space is left between rubber layer and PVC bed courses, the lower surface connection quartz sand particle layer of PVC bed courses, quartz sand particle layer lower section is stained with nonwoven layer, S-shaped grass silk is located at rubber layer and is socketed annular elastic ring with the section outside that plugs of PVC bed courses, and the thickness of elastic ring is identical with the space between rubber layer and PVC bed courses;The invention also discloses a kind of high abrasion S-shaped chinampa and preparation method thereof;High abrasion S-shaped chinampa soft texture disclosed by the invention, tough and hard wear resistant, and materials environmental protection, it is environmentally safe, human body is not stimulated, laying is simple, long service life.

Description

A kind of high abrasion S-shaped chinampa and preparation method thereof
Technical field
The invention belongs to chinampa technical field, particularly a kind of high abrasion S-shaped chinampa and preparation method thereof.
Background technology
The country most introduces chinampa earlier than the end of the eighties, and the popularization of large area is just obtained until the middle and later periods nineties.It Turn into the mode standard that school athletic ground is built together with plastic cement race track, instead of a large amount of motions for planting natural lawn originally Place.Although due to the aspects such as sports safety, place characteristic and public cognitive, the range of application of chinampa is certain It is restricted in degree, but with the development of science and technology, the technology of manufacturing of chinampa has been continuously available innovation and has improved.
Compared with natural lawn, the usual hardness in place that chinampa is built is much greater, chemical fibre for exercise performance Coefficient of friction is also usually less than the blade of turfgrass, will appear as causing that ball speed is too fast, rebound rate is too high in football, from And increase control difficulty of the sportsman to ball.
The natural lawn of influence of influence to environment to air regime is made up of green plants, can by photosynthesis this One physiology metabolic process absorbing carbon dioxide, releases oxygen, it is possible to which sulfur dioxide absorption, hydrogen fluoride, ammonia, chlorine etc. are poisonous Gas, plays a part of purify air.Natural lawn has obvious retardation to dust, and determination data shows, is scraping three or four During level wind, aerial dust concentration is 13 times of lawn overhead in bare area.Research shows that 25 square metres of lawn can be by a people The carbon dioxide of exhalation all absorbs, and is converted into oxygen, meets required oxygen during human body respiration.Chinampa is by gathering The non-living matter that the polymer such as ethene, polypropylene are made, it is impossible to carry out the metabolic activity of green plants, also just do not have The effect of carbon and oxygen balance in Gas regulation.Often contain chlorine element impurity in the artificial lawn fiber of low technological level, in high temperature, by force Chlorine can be decomposed and discharged under sunshine condition, damage air quality.
The content of the invention
The technical problems to be solved by the invention are the shortcomings for overcoming prior art, there is provided a kind of high abrasion S-shaped pedaline Level ground and preparation method thereof, high abrasion S-shaped chinampa soft texture disclosed by the invention, tough and hard wear resistant, and materials environmental protection, to ring Border is pollution-free, and human body is not stimulated, and laying is simple, long service life.
In order to solve the above technical problems, the present invention provides a kind of high abrasion S-shaped chinampa, including S-shaped grass silk, and The basal layer of S-shaped grass silk is plugged, basal layer includes rubber layer, and rubber layer lower section is provided with PVC bed courses, rubber layer and PVC bed courses Between leave space, the lower surface connection quartz sand particle layer of PVC bed courses, quartz sand particle layer lower section is stained with nonwoven layer, S It is located between rubber layer and PVC bed courses on shape grass silk and plugs section at position, this plugs section outside socket annular elastic ring, bullet The thickness of property circle is identical with the space between rubber layer and PVC bed courses.
The technical scheme that further limits of the invention is:
Aforementioned flexible circle is the one kind in PVA sponge rings, rubber ring or polyurethane foam circle.
The a diameter of 0.1-1mm of quartz sand particle of foregoing quartz sand particle layer.
In product of the present invention, it is located at rubber layer in S-shaped grass silk and be socketed outside section annular elasticity with plugs for PVC bed courses Circle, when meadow is pressurized, can play a part of compensator or trimmer pressure, the injured probability of the people of activity on meadow be reduced, while protecting grass Silk, reduces the degree of wear, extends its service life.
The preparation method of aforementioned rubber is comprised the following specific steps that:
(1) raw material is weighed according to proportioning, raw material includes:Junked tire:44-48 parts, tackifying resin 20-26 parts, soften Agent:12-15 parts, activator:5-7 parts, adhesive:5-9 parts, antioxidant:1-2 parts, rubber powder 15-23 parts, UV resistant agent:2- 4 parts, defoamer:3-4 parts, propylene-ethylene copolymers:0.8-1.3 parts, unsaturated polyester (UP):3-5 parts, after above-mentioned raw materials are crushed Pour into mixer and stir, temperature control is at 32-38 DEG C during stirring;
(2) sizing material after above-mentioned stirring is added in banbury, roll spacing is set to 4.4-4.6mm, 3min is kneaded, by roller Away from 4.8-5.4mm is set to, 5min is kneaded;
(3) 1.2-1.4mm is transferred in banbury roll spacing, sizing material is thin logical 5 times, then 1.6-1.8mm is transferred in roll spacing, throw Enter sizing material bag roller, treat the smooth bubble-free in surface, bottom sheet simultaneously parks stand-by;
(4) it is the extruding of above-mentioned sizing material is in blocks, and at a temperature of 180-210 DEG C, pressurize 9-11MPa, vulcanizes 17-19min;
(5) rubber after vulcanization is cooled down, checked, packed, is put in storage.
Preferably, the preparation method of aforementioned rubber is comprised the following specific steps that:
(1) raw material is weighed according to proportioning, raw material includes:Junked tire:44 parts, 26 parts of tackifying resin, softening agent:12 parts, Activator:7 parts, adhesive:5 parts, antioxidant:2 parts, 15 parts of rubber powder, UV resistant agent:4 parts, defoamer:4 parts, propylene-second Alkene copolymer:1.1 parts, unsaturated polyester (UP):4 parts, poured into mixer after above-mentioned raw materials are crushed and stirred, temperature during stirring Control is at 36 DEG C;
(2) sizing material after above-mentioned stirring is added in banbury, roll spacing is set to 4.5mm, knead 3min, roll spacing is set It is 5.2mm, kneads 5min;
(3) 1.3mm is transferred in banbury roll spacing, sizing material is thin logical 5 times, then 1.7mm is transferred in roll spacing, put into sizing material bag Roller, treats the smooth bubble-free in surface, and bottom sheet simultaneously parks stand-by;
(4) it is the extruding of above-mentioned sizing material is in blocks, and at a temperature of 200 DEG C, pressurize 10MPa, vulcanizes 18min;
(5) rubber after vulcanization is cooled down, checked, packed, is put in storage.
Rubber layer of the invention preferably uses junked tire:44 parts, 26 parts of tackifying resin, softening agent:12 parts, activator:7 Part, adhesive:5 parts, antioxidant:2 parts, 15 parts of rubber powder, UV resistant agent:4 parts, defoamer:4 parts, propylene-ethylene copolymerization Thing:1.1 parts, unsaturated polyester (UP):4 parts come the rubber layer that manufactures, with very excellent performance, its oil resistant, ageing-resistant performance It is good, also with water resistance, air-tightness and excellent adhesive property;High-low temperature resistant, resistance to ozone, electrical insulating property is good, resistant to chemical etching.
Further,
The present invention also provides a kind of preparation method of high abrasion S-shaped chinampa, comprises the following steps:
(a) by acrylic resin, polyester acrylate, antioxidant, colouring agent, composite dispersing agent, aluminium dioxide nanometer Compound particle, negative ion powder are delivered in agitator, and mixing speed is 210-220r/min, are uniformly mixed into compound;
B () adds mixture into extruder and carries out extrusion wire drawing, 90 DEG C of temperature of each section of extruder, 120 DEG C, 160 DEG C, 200 DEG C, 220 DEG C;Again by hot-stretch case, heat treatment box finally winds, and prepares artificial grass filaments;
Wherein, described hot-stretch case temperature is 105-115 DEG C, and described heat treatment box is 98-104 DEG C;
C artificial grass filaments that () will prepare twist into stock, and careless silk is passed through into rubber away from needle gage by nominated bank with tufting machine Layer and elastic ring and tufting are to forming semi-finished product lawn on PVC bed courses;
D () presses quartz sand particle layer and nonwoven layer again behind in semi-finished product lawn PVC bed courses, high abrasion S-shaped people is obtained Make lawn.
The beneficial effects of the invention are as follows:
Rubber layer of the invention preferably uses junked tire:44 parts, 26 parts of tackifying resin, softening agent:12 parts, activator:7 Part, adhesive:5 parts, antioxidant:2 parts, 15 parts of rubber powder, UV resistant agent:4 parts, defoamer:4 parts, propylene-ethylene copolymerization Thing:1.1 parts, unsaturated polyester (UP):4 parts come the rubber layer that manufactures, with very excellent performance, its oil resistant, ageing-resistant performance It is good, also with water resistance, air-tightness and excellent adhesive property;High-low temperature resistant, resistance to ozone, electrical insulating property is good, resistant to chemical etching.
The high abrasion S-shaped chinampa of present invention design, the plugging outside section of rubber layer and PVC bed courses is located in S-shaped grass silk Portion is socketed annular elastic ring, when meadow is pressurized, can play a part of compensator or trimmer pressure, reduces people's injury of activity on meadow Probability, while protecting careless silk, reduces the degree of wear, extends its service life.
Product of the present invention is tough wear-resistant, can be used with round-the-clock, and with splendid sportsman's defencive function, can have Effect avoids joint injury, skin burn or the scratch that sportsman is likely encountered during exercise, it is ensured that the normal rolling of football and fortune Rotary speed;And use cost is low, maintaining convenience, Environmental Safety, good appearance, strong adaptability, soft texture is tough and tensile resistance to Mill, and materials environmental protection, it is environmentally safe, human body is not stimulated, laying is simple, long service life.
Brief description of the drawings
Fig. 1 is layer structure schematic diagram of the invention;
Wherein, 1-S shapes grass silk, 2- rubber layers, 3- elastic rings, 4-PVC bed courses, 5- quartz sand particles layer, 6- nonwoven layers.
Specific embodiment
Embodiment 1
The present embodiment provides a kind of high abrasion S-shaped chinampa, structure as shown in figure 1, including the careless silk 1 of S-shaped, and plug There is the basal layer of S-shaped grass silk 1, basal layer includes rubber layer 2, and the lower section of rubber layer 2 is provided with PVC bed courses 4, rubber layer 2 and PVC bed courses Space is left between 4, the lower surface connection quartz sand particle layer 5 of PVC bed courses 4 is stained with non-woven fabrics below quartz sand particle layer 5 Layer 6, is located between rubber layer 2 and PVC bed courses 4 on S-shaped grass silk 1 and plugs section at position, and this plugs section outside socket annular Elastic ring 3, the thickness of elastic ring 3 is identical with the space between rubber layer 2 and PVC bed courses 4.
Aforementioned flexible circle 3 is PVA sponge rings;The a diameter of 0.6mm of quartz sand particle of quartz sand particle layer 5.
In the present embodiment, it is located at rubber layer in S-shaped grass silk and annular elastic ring is socketed outside section with plugging for PVC bed courses, When meadow is pressurized, compensator or trimmer pressure can be played a part of, reduce the injured probability of the people of activity on meadow, while careless silk is protected, The degree of wear is reduced, extends its service life.
Embodiment 2
The present embodiment provides a kind of preparation method of the rubber layer 2 of high abrasion S-shaped chinampa and comprises the following specific steps that:
(1) raw material is weighed according to proportioning, raw material includes:Junked tire:44 parts, 26 parts of tackifying resin, softening agent:12 parts, Activator:7 parts, adhesive:5 parts, antioxidant:2 parts, 15 parts of rubber powder, UV resistant agent:4 parts, defoamer:4 parts, propylene-second Alkene copolymer:1.1 parts, unsaturated polyester (UP):4 parts, poured into mixer after above-mentioned raw materials are crushed and stirred, temperature during stirring Control is at 36 DEG C;
(2) sizing material after above-mentioned stirring is added in banbury, roll spacing is set to 4.5mm, knead 3min, roll spacing is set It is 5.2mm, kneads 5min;
(3) 1.3mm is transferred in banbury roll spacing, sizing material is thin logical 5 times, then 1.7mm is transferred in roll spacing, put into sizing material bag Roller, treats the smooth bubble-free in surface, and bottom sheet simultaneously parks stand-by;
(4) it is the extruding of above-mentioned sizing material is in blocks, and at a temperature of 200 DEG C, pressurize 10MPa, vulcanizes 18min;
(5) rubber after vulcanization is cooled down, checked, packed, is put in storage.
Embodiment 3
The present embodiment provides a kind of preparation method of high abrasion S-shaped chinampa, comprises the following steps:
(a) by acrylic resin, polyester acrylate, antioxidant, colouring agent, composite dispersing agent, aluminium dioxide nanometer Compound particle, negative ion powder are delivered in agitator, and mixing speed is 212r/min, are uniformly mixed into compound;
B () adds mixture into extruder and carries out extrusion wire drawing, 90 DEG C of temperature of each section of extruder, 120 DEG C, 160 DEG C, 200 DEG C, 220 DEG C;Again by hot-stretch case, heat treatment box finally winds, and prepares artificial grass filaments;
Wherein, described hot-stretch case temperature is 109 DEG C, and described heat treatment box is 101 DEG C;
C artificial grass filaments that () will prepare twist into stock, and careless silk is passed through into rubber away from needle gage by nominated bank with tufting machine Layer and elastic ring and tufting are to forming semi-finished product lawn on PVC bed courses;
D () presses quartz sand particle layer and nonwoven layer again behind in semi-finished product lawn PVC bed courses, high abrasion S-shaped people is obtained Make lawn.
Above example is only explanation technological thought of the invention, it is impossible to limit protection scope of the present invention with this, every According to technological thought proposed by the present invention, any change done on the basis of technical scheme each falls within the scope of the present invention Within.

Claims (4)

1. a kind of preparation method of high abrasion S-shaped chinampa, the chinampa includes S-shaped grass silk (1), and plugs State the basal layer of S-shaped grass silk (1), it is characterised in that the basal layer includes rubber layer (2), rubber layer (2) lower section is provided with PVC bed courses (4), leave space, the lower surface connection stone of the PVC bed courses (4) between the rubber layer (2) and PVC bed courses (4) Sand stratum granulosum (5), quartz sand particle layer (5) lower section is stained with nonwoven layer (6), and rubber is located on S-shaped grass silk (1) Section is plugged at position between glue-line (2) and PVC bed courses (4), this plugs section outside socket annular elastic ring (3), the bullet The thickness of property circle (3) is identical with the space between rubber layer (2) and PVC bed courses (4);
Wherein, the preparation method of the rubber layer (2) is comprised the following specific steps that:
(1) raw material is weighed according to proportioning, the raw material includes:Junked tire:44-48 parts, tackifying resin 20-26 parts, soften Agent:12-15 parts, activator:5-7 parts, adhesive:5-9 parts, antioxidant:1-2 parts, rubber powder 15-23 parts, UV resistant agent:2- 4 parts, defoamer:3-4 parts, propylene-ethylene copolymers:0.8-1.3 parts, unsaturated polyester (UP):3-5 parts, after above-mentioned raw materials are crushed Pour into mixer and stir, temperature control is at 32-38 DEG C during stirring;
(2) sizing material after above-mentioned stirring is added in banbury, roll spacing is set to 4.4-4.6mm, knead 3min, roll spacing is set It is 4.8-5.4mm, kneads 5min;
(3) 1.2-1.4mm is transferred in banbury roll spacing, sizing material is thin logical 5 times, then 1.6-1.8mm is transferred in roll spacing, put into glue Material bag roller, treats the smooth bubble-free in surface, and bottom sheet simultaneously parks stand-by;
(4) it is the extruding of above-mentioned sizing material is in blocks, and at a temperature of 180-210 DEG C, pressurize 9-11MPa, vulcanizes 17-19min;
(5) rubber after vulcanization is cooled down, checked, packed, is put in storage;
The preparation method is comprised the following steps:
A () is nano combined by acrylic resin, polyester acrylate, antioxidant, colouring agent, composite dispersing agent, aluminium dioxide Particle, negative ion powder are delivered in agitator, and mixing speed is 210-220r/min, are uniformly mixed into compound;
B () adds mixture into extruder and carries out extrusion wire drawing, 90 DEG C of temperature of each section of extruder, 120 DEG C, 160 DEG C, 200 DEG C, 220℃;Again by hot-stretch chest, heat treatment box finally winds, and prepares artificial grass filaments;
Wherein, described hot-stretch case temperature is 105-115 DEG C, and described heat treatment box is 98-104 DEG C;
C artificial grass filaments that () will prepare twist into stock, with tufting machine by nominated bank away from needle gage by careless silk through rubber layer and Elastic ring and tufting are to forming semi-finished product lawn on PVC bed courses;
D () presses quartz sand particle layer and nonwoven layer again behind in semi-finished product lawn PVC bed courses, high abrasion S-shaped pedaline is obtained Level ground.
2. the preparation method of high abrasion S-shaped chinampa according to claim 1, it is characterised in that the elastic ring (3) It is the one kind in PVA sponge rings, rubber ring or polyurethane foam.
3. the preparation method of high abrasion S-shaped chinampa according to claim 1, it is characterised in that the quartz sand The a diameter of 0.1-1mm of quartz sand particle of granulosa (5).
4. the preparation method of high abrasion S-shaped chinampa according to claim 1, it is characterised in that the rubber layer (2) Preparation method comprise the following specific steps that:
(1) raw material is weighed according to proportioning, raw material includes:Junked tire:44 parts, 26 parts of tackifying resin, softening agent:12 parts, activation Agent:7 parts, adhesive:5 parts, antioxidant:2 parts, 15 parts of rubber powder, UV resistant agent:4 parts, defoamer:4 parts, propylene-ethylene is common Polymers:1.1 parts, unsaturated polyester (UP):4 parts, poured into mixer after above-mentioned raw materials are crushed and stirred, temperature control during stirring At 36 DEG C;
(2) sizing material after above-mentioned stirring is added in banbury, roll spacing is set to 4.5mm, knead 3min, roll spacing is set to 5.2mm, kneads 5min;
(3) 1.3mm is transferred in banbury roll spacing, sizing material is thin logical 5 times, then 1.7mm is transferred in roll spacing, and sizing material bag roller is put into, treat The smooth bubble-free in surface, bottom sheet simultaneously parks stand-by;
(4) it is the extruding of above-mentioned sizing material is in blocks, and at a temperature of 200 DEG C, pressurize 10MPa, vulcanizes 18min;
(5) rubber after vulcanization is cooled down, checked, packed, is put in storage.
CN201510494074.XA 2015-08-12 2015-08-12 A kind of high abrasion S-shaped chinampa and preparation method thereof Active CN105019333B (en)

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Publication number Priority date Publication date Assignee Title
CN106677009B (en) * 2016-08-29 2022-03-11 毕国明 Production equipment and construction method of soil matrix artificial turf
CN110526387B (en) * 2019-08-22 2021-09-17 生态环境部华南环境科学研究所 River channel ecological restoration device based on oxygen-filling type composite fiber artificial aquatic plants

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JPH09273107A (en) * 1996-04-05 1997-10-21 Sumitomo Rubber Ind Ltd Artificial lawn with filler
CN1705560A (en) * 2002-10-11 2005-12-07 阿兰·勒米厄 Improved underpad system
CN101187083B (en) * 2007-12-04 2010-06-09 华东理工大学 Fragrant artificial lawn fiber and its preparation method
CN201459568U (en) * 2009-03-23 2010-05-12 韩世民 Artificial grass fiber
CN201713744U (en) * 2010-04-13 2011-01-19 朱江峰 Non-filling artificial turf
CN102817301B (en) * 2011-06-07 2015-05-20 田友斌 High-elasticity artificial lawn
CN102702592B (en) * 2012-05-03 2014-08-20 湖北工业大学 High-performance regenerated rubber and preparation method thereof
CN202689452U (en) * 2012-06-27 2013-01-23 哈尔滨中润永翔环保科技有限公司 Far infrared and negative ion composite floor with enhanced function
CN104212193A (en) * 2014-07-03 2014-12-17 刘洋 Plastic floor releasing anions and preparation method
CN204940067U (en) * 2015-08-12 2016-01-06 宜兴市联创塑业有限公司 A kind of high abrasion S shape chinampa

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