CN105018790A - Preparation method of medical graphene enhanced titanium alloy bars - Google Patents
Preparation method of medical graphene enhanced titanium alloy bars Download PDFInfo
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- CN105018790A CN105018790A CN201510476617.5A CN201510476617A CN105018790A CN 105018790 A CN105018790 A CN 105018790A CN 201510476617 A CN201510476617 A CN 201510476617A CN 105018790 A CN105018790 A CN 105018790A
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- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 78
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 19
- 238000005242 forging Methods 0.000 claims abstract description 42
- 238000000576 coating method Methods 0.000 claims abstract description 22
- 238000005507 spraying Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 239000000243 solution Substances 0.000 claims description 58
- 239000000843 powder Substances 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000001816 cooling Methods 0.000 claims description 24
- 238000009413 insulation Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 23
- 239000011248 coating agent Substances 0.000 claims description 21
- 239000007789 gas Substances 0.000 claims description 20
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 16
- 230000007547 defect Effects 0.000 claims description 16
- 239000010936 titanium Substances 0.000 claims description 16
- 229910052719 titanium Inorganic materials 0.000 claims description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 12
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 12
- 239000003513 alkali Substances 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 12
- 241000252506 Characiformes Species 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 10
- 235000021110 pickles Nutrition 0.000 claims description 10
- 229940001516 sodium nitrate Drugs 0.000 claims description 10
- 235000010344 sodium nitrate Nutrition 0.000 claims description 10
- 239000004317 sodium nitrate Substances 0.000 claims description 10
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 8
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 8
- 239000000084 colloidal system Substances 0.000 claims description 8
- 239000008367 deionised water Substances 0.000 claims description 8
- 238000007598 dipping method Methods 0.000 claims description 8
- 230000004927 fusion Effects 0.000 claims description 8
- 238000005554 pickling Methods 0.000 claims description 8
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 claims description 8
- 238000007669 thermal treatment Methods 0.000 claims description 8
- 239000010955 niobium Substances 0.000 claims description 7
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 6
- 229910052684 Cerium Inorganic materials 0.000 claims description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 6
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims description 6
- NSOXQYCFHDMMGV-UHFFFAOYSA-N Tetrakis(2-hydroxypropyl)ethylenediamine Chemical compound CC(O)CN(CC(C)O)CCN(CC(C)O)CC(C)O NSOXQYCFHDMMGV-UHFFFAOYSA-N 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 239000004411 aluminium Substances 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 claims description 6
- UREZNYTWGJKWBI-UHFFFAOYSA-M benzethonium chloride Chemical compound [Cl-].C1=CC(C(C)(C)CC(C)(C)C)=CC=C1OCCOCC[N+](C)(C)CC1=CC=CC=C1 UREZNYTWGJKWBI-UHFFFAOYSA-M 0.000 claims description 6
- 229910052796 boron Inorganic materials 0.000 claims description 6
- 229910052804 chromium Inorganic materials 0.000 claims description 6
- 239000011651 chromium Substances 0.000 claims description 6
- 229910052733 gallium Inorganic materials 0.000 claims description 6
- 229910052735 hafnium Inorganic materials 0.000 claims description 6
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Substances C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 229910052758 niobium Inorganic materials 0.000 claims description 6
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 6
- 230000003647 oxidation Effects 0.000 claims description 6
- 238000007254 oxidation reaction Methods 0.000 claims description 6
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 239000011775 sodium fluoride Substances 0.000 claims description 6
- 235000013024 sodium fluoride Nutrition 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 229910052715 tantalum Inorganic materials 0.000 claims description 6
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 6
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 6
- 229910052720 vanadium Inorganic materials 0.000 claims description 6
- 239000010456 wollastonite Substances 0.000 claims description 6
- 229910052882 wollastonite Inorganic materials 0.000 claims description 6
- 229910052726 zirconium Inorganic materials 0.000 claims description 6
- 229910002804 graphite Inorganic materials 0.000 claims description 5
- 239000010439 graphite Substances 0.000 claims description 5
- -1 graphite alkene Chemical class 0.000 claims description 5
- 229910052582 BN Inorganic materials 0.000 claims description 4
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 4
- 239000006004 Quartz sand Substances 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 238000010306 acid treatment Methods 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 4
- 238000005275 alloying Methods 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 239000012159 carrier gas Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 4
- 229910021641 deionized water Inorganic materials 0.000 claims description 4
- 239000012153 distilled water Substances 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 238000011010 flushing procedure Methods 0.000 claims description 4
- 230000033444 hydroxylation Effects 0.000 claims description 4
- 238000005805 hydroxylation reaction Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000005461 lubrication Methods 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 230000007935 neutral effect Effects 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 238000002161 passivation Methods 0.000 claims description 4
- 238000007750 plasma spraying Methods 0.000 claims description 4
- 238000005488 sandblasting Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 239000006104 solid solution Substances 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 229910021642 ultra pure water Inorganic materials 0.000 claims description 4
- 239000012498 ultrapure water Substances 0.000 claims description 4
- 238000010792 warming Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 230000000415 inactivating effect Effects 0.000 claims description 2
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 8
- 229910045601 alloy Inorganic materials 0.000 abstract description 6
- 239000000956 alloy Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 5
- 210000000988 bone and bone Anatomy 0.000 abstract description 4
- 238000005457 optimization Methods 0.000 abstract 1
- 210000001519 tissue Anatomy 0.000 abstract 1
- 239000010408 film Substances 0.000 description 6
- 229910000883 Ti6Al4V Inorganic materials 0.000 description 5
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
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- 239000010409 thin film Substances 0.000 description 3
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- Materials For Medical Uses (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
A preparation method of medical graphene enhanced titanium alloy bars includes the following steps of preparing ingot blanks, performing forging forming, performing heat treatment, performing surface pretreatment, preparing graphene films, spraying surface coatings and the like. Due to cooperation of alloy component design, the forging technology, heat treatment, optimization of the spraying technology, and technology refinement, the preparation process of the medical titanium alloy bars can be more refined, quality is guaranteed, the mechanical property of alloy is excellent, and the titanium alloy bars can serve as substitute materials for repairing bones, joints, artificial tooth roots and other hard tissue.
Description
Technical field
The present invention relates to the preparation method that a kind of medical graphite alkene strengthens titanium alloy rod bar, belong to medical artificial bone preparing technical field.
Background technology
Titanium or titanium alloy because density is low, intensity is high, Young's modulus is low, the advantage such as fine corrosion resistance and good biocompatibility and be widely used in biologic medical field, be the desirable material producing complicated surgical implant.The titanium alloy of early stage Srgery grafting is mainly pure titanium and Ti6Al4V alloy, but along with going deep into of application, the deficiency of pure titanium and Ti6Al4V alloy is also found, pure titanium intensity is too low, be unfit to do supporting part implant into body, although Ti6Al4V alloy intensity is higher, the V element contained is harmful.Therefore, the medical titanium alloy Ti6Al7Nb substituting V with Nb is developed, and is used to productive manpower joint.
Metal, pottery and macromolecular material are current three large medical joint prosthesis's materials, three kinds of materials respectively have its relative merits: metal and pottery are widely used at negative load medical field, but metal is easy to wear and corrosion, and pottery then fragility is large: the good but wear resistance of macromolecular material snappiness and hardness poor.Titanium alloy is owing to having high strength, toughness and corrosion resistant characteristic thus becoming joint prosthesis's material of new generation.But just the embedding property that connects of a kind of machinery is integrated between titanium alloy and bone, implant is in vivo after long service, and fricative abrasive dust can affect its biologically inert, thus causes local organization inflammation, shortens its work-ing life.Therefore surface modification is carried out to improve the attention that its biocompatibility causes investigator to titanium alloy.Surface modification is all generally that modified surface generally has good biological activity by adopting various top coat or thin film technique to resistance to wear biocompatible coating for improving the wearability of joint prosthesis, erosion resistance and biocompatibility in metal base surface preparation.
The present invention is directed to the limitation of existing medical joint prosthesis, prepare compound coating at titanium alloy artificial boney joint surfaces, improve surface hardness and the bonding strength of coating, and strengthen biocompatibility, promote further developing of joint prosthesis's technology.
Summary of the invention
The present invention is directed to the preparation method that the problems referred to above propose a kind of technique refinement, medical graphite alkene of good performance strengthens titanium alloy rod bar.
Medical graphite alkene strengthens a preparation method for titanium alloy rod bar, comprises the following steps:
(1) ingot blank preparation: the chemical constitution of described ingot blank is: zirconium 7-10%, niobium 16-18%, iron: 1.5-2.5%, chromium: 0.5-0.8%, gallium: 0.5-0.9%, tin: 0.25-0.75%, hafnium 0.02-0.07%, tantalum 1-2%, aluminium: 1-2%, vanadium: 0.25-0.45%, boron: 0.1-0.18%, cerium: 0.12-0.18%, surplus is titanium;
Prepare burden by alloying constituent mass percent, melting in high vacuum arc heating furnace, abundant stirring, be cast into ingot blank, ingot blank is added in vacuum oven Ar gas shielded to heat-treat, ingot blank is warming up to 920-940 DEG C with 200-250 DEG C/h, insulation 6-10 hour, then cool to 550-580 DEG C with 120-150 DEG C/h, insulation 2-6 hour, then cools to 280-320 DEG C with 80-90 DEG C/h, insulation 2-5 hour, continue to cool to 180-190 DEG C with 50-65 DEG C/h, insulation 2-5 hour, then furnace cooling is to room temperature;
(2) forging molding
Surface-coated: applying one deck at surface of ingot blank is that the coating of main component prevents from being oxidized during high temperature process and increasing lubrication with boron nitride;
With 1000 tons of oil presses, step ingot blank is incubated 1-2 hour at 900-1000 DEG C,
adoptwith flat-die forging, final forging temperature 660-720 DEG C, is swaged into the square billet that the length of side is 200-300mm after repeated multiple times;
Be the square billet cool to room temperature of 200-300mm by the length of side, the blank heating after thinning surface defect is out of shape 3-6 time to 900-950 DEG C of jumping-up and pulling, final forging temperature 770-810 DEG C, pass deformation 20-45%, and total deformation adds up 70-130%;
Then forging stock cool to room temperature, after thinning surface defect, is heated to 700-740 DEG C of jumping-up and pulls out forging 3-6 time, pass deformation 15-30%, accumulative total deformation 55-110%;
By the forging stock cool to room temperature that upsetting pull is forged, after thinning surface defect, reheat 680-720 DEG C of jumping-up and pull out forging 2-3 time, pass deformation 40-50%; And the last time pulling forging time chamfered edge, round as a ball;
By upsetting pull forge forging stock cool to room temperature, after thinning surface defect, reheat 730-740 DEG C of chamfered edge, round as a ball, pulling be swaged to the bar that diameter is Ф 40-Ф 80mm;
(3) thermal treatment
Bar is carried out solution treatment in chamber type electric resistance furnace, solid solubility temperature is 860-900 DEG C, solution time is 15-45min, carries out shrend after solid solution, then carries out interrupted aging process: the bar after shrend is added Ar gas shielded in vacuum oven and is heated to 450-480 DEG C, insulation 2-3h, then furnace cooling is to 280-310 DEG C, insulation 3-4h, and then furnace cooling is to 180-220 DEG C, insulation 5-6h, then uses water cooling;
(4) surface preparation: washing: be first clean in the hot water of 90-100 DEG C in temperature by the titanium alloy rod bar after thermal treatment, then cleans with the flowing cool water of room temperature; Sandblasting: dry up titanium alloy rod bar with pressurized air, then blows and sprays quartz sand, and removal machine adds vestige, increases roughness; Alkali cleaning: titanium alloy rod bar be impregnated in temperature in the alkali fusion liquid of 350-550 DEG C, dipping time is 30-60min, described alkali fusion liquid is that 70 ~ 80% sodium hydroxide and 20 ~ 30% SODIUMNITRATE mix and form by weight percent; Pickling: cleanup acid treatment is carried out to Surface of Rod Bar, being immersed in temperature is 15-45min in 40-50 DEG C of pickle solution, wherein: pickle solution consists of (weight): take 98% vitriol oil 20-30 part, HCl 6-8 part of 36.5%, di-alkyl-imidazole hyamine 1-2 part, quadrol 1-3 part, water 30-60 part; Passivation Treatment: the titanium alloy rod bar after pickling be impregnated in temperature at 90 ~ 150 DEG C, concentration is the SODIUMNITRATE of 150 ~ 200g/l, in the aqueous solution of the Sodium Fluoride of 15-45g/l, controls Fe in solution
3+concentration < 20g/l, dipping time is 15-20min;
(5) graphene film preparation: titanium alloy rod bar is put into aqueous isopropanol ultrasonic, use ultrapure water again, then the piranha solution slowly putting into 30-60 DEG C leaves standstill, titanium alloy rod bar after standing process is taken out the piranha solution putting into new 30-60 DEG C again to carry out secondary and leave standstill, make titanium alloy rod bar surface hydroxylation; After the titanium alloy rod bar washed with de-ionized water after hydroxylation, insert in aminosilane solution; Graphene oxide powder is put into distilled water, and ultrasonic wave is disperseed, and obtain graphene oxide colloid, the concentration of described graphene oxide colloid is 0.1 ~ 6mg/ml; Then titanium alloy rod bar is immersed in graphene oxide colloid, continue to keep constant temperature in encloses container; Then titanium alloy rod bar is immersed in the mixing solutions of haloid acid and phosphoric acid, heat in encloses container; Then titanium alloy rod bar deionized water is rinsed repeatedly, until the pH value of solution after rinsing is neutral, then the titanium alloy rod bar after flushing is carried out drying, obtain the titanium alloy rod bar with surperficial graphene film;
(6) surface coating injection: coating spraying raw material is (weight part): titanium oxide powder: 60-80 part, silver powder: 0.1-1 part; Wollastonite powder: 15-20 part; Oxidation silver powder: 0.1-0.5 part; Titanium boride powder: 2-4 part; Adopt atmospheric plasma spraying technique by after above-mentioned powder mixing, be sprayed on titanium alloy rod bar, plasma spray process parameter is the flow of arc plasma gas Ar is 15-30 standard liter/min, arc plasma gas H
2flow be 15-20 standard liter/min, the flow of powder carrier gas Ar is 0.5-2.5 standard liter/min, and spray distance is 40-60mm, and powder feeding rate is 5-10g/min, and spraying current is 450-600A, and coating thickness is 0.5-3mm; After spraying, titanium alloy rod bar is added in vacuum oven Ar gas shielded to heat-treat, first, be heated 550-650 DEG C, insulation 1-2 hour, then furnace cooling is to 150-200 DEG C, insulation 24-48 hour, then furnace cooling.
Further, the chemical constitution of described ingot blank is: zirconium 8%, niobium 17%, iron: 2%, chromium: 0.75%, gallium: 0.65%, tin: 0.34%, hafnium: 0.04%, tantalum: 1.56%, aluminium: 1.45%, vanadium: 0.33%, boron: 0.16%, cerium: 0.14%, and surplus is titanium.
Further, coating spraying raw material consists of (weight part): titanium oxide powder: 70 parts, silver powder: 0.35 part; Wollastonite powder: 18 parts; Oxidation silver powder: 0.2 part; Titanium boride powder: 3 parts.
Further, pickle solution consists of (weight): take 98% vitriol oil 25 parts, the HCl of 36.5% 7 parts, di-alkyl-imidazole hyamine 1.5 parts, quadrol 1.4 parts, 45 parts, water; Inactivating treatment liquid is: concentration is the aqueous solution of the SODIUMNITRATE of 160g/l, the Sodium Fluoride of 22g/l.
Further, described piranha solution be by mass percentage concentration be 98% the vitriol oil and by mass percentage concentration be 30% hydrogen peroxide by volume 7:3 mixing solution, described haloid acid be by mass percentage concentration be 30% ~ 57% HI solution or by mass percentage concentration be the HBr solution of 30% ~ 47%, mixing solutions refer to described haloid acid and by mass percentage concentration be the solution that mixes by 9:1 volume ratio of phosphoric acid of 30%; Described aminosilane solution is that with γ-(2,3-epoxy third oxygen) propyl trimethoxy silicane for solute, the concentration of solute is 0.5 ~ 2mmol/L with the toluene mixed by 5:1 volume ratio and water for solvent.
Effect of the present invention is: be optimized titanium alloy component, distortion, surface treatment, heat treating regime, makes the performance of titanium alloy rod bar more excellent; Such technique refinement coordinates, and makes the preparation process refinement more of medical titanium alloy bar, ensure that quality, and alloy mechanical property is excellent, can be used as the equivalent material of the hard tissue repair such as bone, joint and artificial tooth root.
Embodiment
Embodiment 1
A preparation method for medical titanium alloy bar, comprises the following steps:
(1) ingot blank preparation: the chemical constitution of described ingot blank is: zirconium 6.5%, niobium 16.6%, iron: 1.95%, chromium: 0.68%, gallium: 0.72%, tin: 0.38%, hafnium 0.05%, tantalum 1.66%, aluminium: 1.59%, vanadium: 0.28%, boron: 0.165%, cerium: 0.17%, surplus is titanium;
By alloying constituent mass percent batching, melting in high vacuum arc heating furnace, fully stirs, be cast into ingot blank, ingot blank added in vacuum oven Ar gas shielded and heat-treat, ingot blank is warming up to 930 DEG C with 230 DEG C/h, be incubated 8 hours, then cool to 560 DEG C with 135 DEG C/h, be incubated 4 hours, then cool to 285 DEG C with 85 DEG C/h, be incubated 5 hours, continue to cool to 186 DEG C with 58 DEG C/h, be incubated 2.5 hours, then furnace cooling is to room temperature;
(2) forging molding
Surface-coated: applying one deck at surface of ingot blank is that the coating of main component prevents from being oxidized during high temperature process and increasing lubrication with boron nitride;
With 1000 tons of oil presses, step ingot blank is incubated 1.4 hours at 965 DEG C,
adoptwith flat-die forging, final forging temperature 685 DEG C, is swaged into the square billet that the length of side is 260mm after repeated multiple times;
Be the square billet cool to room temperature of 260mm by the length of side, the blank heating after thinning surface defect is to 930 DEG C of jumping-ups and pull out distortion 4 times, final forging temperature 775 DEG C, pass deformation 30%;
Then forging stock cool to room temperature, after thinning surface defect, is heated to 720 DEG C of jumping-ups and pulls out forging 4 times, pass deformation 25%;
By the forging stock cool to room temperature that upsetting pull is forged, after thinning surface defect, reheat 695 DEG C of jumping-ups and pull out forging 3 times, pass deformation 45%; And the last time pulling forging time chamfered edge, round as a ball;
By upsetting pull forge forging stock cool to room temperature, after thinning surface defect, reheat 735 DEG C of chamfered edges, round as a ball, pulling be swaged to the bar that diameter is Ф 45mm;
(3) thermal treatment
Bar is carried out solution treatment in chamber type electric resistance furnace, solid solubility temperature is 880 DEG C, solution time is 20min, carries out shrend after solid solution, then carries out interrupted aging process: the bar after shrend is added Ar gas shielded in vacuum oven and is heated to 460 DEG C, insulation 2.5h, then furnace cooling is to 290 DEG C, insulation 3h, and then furnace cooling is to 185 DEG C, insulation 5.5h, then uses water cooling;
(4) surface preparation: washing: be first clean in the hot water of 90 DEG C in temperature by the titanium alloy rod bar after thermal treatment, then cleans with the flowing pure water of room temperature; Sandblasting: dry up titanium alloy rod bar with pressurized air, then blows and sprays quartz sand, and removal machine adds vestige, increases roughness; Alkali cleaning: titanium alloy rod bar be impregnated in temperature in the alkali fusion liquid of 420 DEG C, dipping time is 35min, described alkali fusion liquid is that 75% sodium hydroxide and 25% SODIUMNITRATE mix and form by weight percent; Pickling: cleanup acid treatment is carried out to Surface of Rod Bar, being immersed in temperature is 18min in 45 DEG C of pickle solutions, wherein: pickle solution consists of (weight): take 98% vitriol oil 28 parts, the HCl of 36.5% 7 parts, di-alkyl-imidazole hyamine 1.6 parts, quadrol 2.3 parts, 35 parts, water; Passivation Treatment: the titanium alloy rod bar after pickling be impregnated in temperature at 95 DEG C, concentration is the SODIUMNITRATE of 170g/l, in the aqueous solution of the Sodium Fluoride of 22g/l, controls Fe in solution
3+concentration < 20g/l, dipping time is 16min;
(5) graphene film preparation: titanium alloy rod bar is put into the ultrasonic 60min of 70% aqueous isopropanol, use ultrapure water again 3 times, then the piranha solution slowly putting into 30-60 DEG C leaves standstill 30min, the titanium alloy rod bar after standing process is taken out the piranha solution putting into new 30-60 DEG C again and carries out secondary standing 15 minutes; By titanium alloy rod bar with after washed with de-ionized water 4 times, inserting propyl trimethoxy silicane content is self-assembly Silan-based Thin Films in the aminosilane solution of 0.5mmol/L, time is 12h, described aminosilane solution is for solvent with the toluene mixed by 5:1 volume ratio and water, with γ-(2,3-epoxy third oxygen) propyl trimethoxy silicane is solute, the concentration of solute is 1.6mmol/L; Graphene oxide powder is put into distilled water, ultrasonic wave dispersion 1h, obtaining concentration is 2mg/ml graphene oxide colloid; Then in encloses container, keep constant temperature 60 DEG C of lasting 16h; Then titanium alloy rod bar is immersed the mixing solutions (v/v=9:1) of 57%HI and 30% phosphoric acid, in encloses container, heat 30min, temperature controls at 100 DEG C; Then titanium alloy rod bar deionized water is rinsed repeatedly, until the pH value of solution after rinsing is neutral, then the titanium alloy rod bar after flushing is placed 24h in 40 DEG C of vacuum and carry out drying, obtain the titanium alloy rod bar with surperficial graphene film;
(6) surface coating injection: coating spraying raw material is (weight part): titanium oxide powder: 65 parts, silver powder: 0.18 part; Wollastonite powder: 18 parts; Oxidation silver powder: 0.22 part; Titanium boride powder: 2.8 parts; Adopt atmospheric plasma spraying technique by after above-mentioned powder mixing, be sprayed on titanium alloy rod bar, plasma spray process parameter is the flow of arc plasma gas Ar is 23 standard liter/min, arc plasma gas H
2flow be 17 standard liter/min, the flow of powder carrier gas Ar is 1.6 standard liter/min, and spray distance is 45mm, and powder feeding rate is 8g/min, and spraying current is 460A, and coating thickness is 1.2mm; After spraying, titanium alloy rod bar is added in vacuum oven Ar gas shielded to heat-treat, first, be heated 580 DEG C, be incubated 1.3 hours, then furnace cooling is to 180 DEG C, is incubated 29 hours, then furnace cooling.
Embodiment 2
A preparation method for medical titanium alloy bar, comprises the following steps:
(1) ingot blank preparation: the chemical constitution of described ingot blank is: zirconium 9.5%, niobium 16.8%, iron: 1.58%, chromium: 0.72%, gallium: 0.88%, tin: 0.28%, hafnium 0.06%, tantalum 1.6%, aluminium: 1.3%, vanadium: 0.27%, boron: 0.145%, cerium: 0.166%, surplus is titanium;
By alloying constituent mass percent batching, melting in high vacuum arc heating furnace, fully stirs, be cast into ingot blank, ingot blank added in vacuum oven Ar gas shielded and heat-treat, ingot blank is warming up to 930 DEG C with 230 DEG C/h, be incubated 7 hours, then cool to 570 DEG C with 130 DEG C/h, be incubated 4.5 hours, then cool to 295 DEG C with 84 DEG C/h, be incubated 3.5 hours, continue to cool to 185 DEG C with 58 DEG C/h, be incubated 3.5 hours, then furnace cooling is to room temperature;
(2) forging molding
Surface-coated: applying one deck at surface of ingot blank is that the coating of main component prevents from being oxidized during high temperature process and increasing lubrication with boron nitride;
With 1000 tons of oil presses, step ingot blank is incubated 1.8 hours at 940 DEG C,
adoptwith flat-die forging, final forging temperature 690 DEG C, is swaged into the square billet that the length of side is 260mm after repeated multiple times;
Be the square billet cool to room temperature of 260mm by the length of side, the blank heating after thinning surface defect is to 930 DEG C of jumping-ups and pull out distortion 4 times, final forging temperature 780 DEG C, pass deformation 35%;
Then forging stock cool to room temperature, after thinning surface defect, is heated to 720 DEG C of jumping-ups and pulls out forging 4 times, pass deformation 25%;
By the forging stock cool to room temperature that upsetting pull is forged, after thinning surface defect, reheat 700 DEG C of jumping-ups and pull out forging 2 times, pass deformation 45%; And the last time pulling forging time chamfered edge, round as a ball;
By upsetting pull forge forging stock cool to room temperature, after thinning surface defect, reheat 732 DEG C of chamfered edges, round as a ball, pulling be swaged to the bar that diameter is Ф 55mm;
(3) thermal treatment
Bar is carried out solution treatment in chamber type electric resistance furnace, solid solubility temperature is 870 DEG C, solution time is 40min, carries out shrend after solid solution, then carries out interrupted aging process: the bar after shrend is added Ar gas shielded in vacuum oven and is heated to 460 DEG C, insulation 2.5h, then furnace cooling is to 290 DEG C, insulation 3.5h, and then furnace cooling is to 195 DEG C, insulation 5h, then uses water cooling;
(4) surface preparation: washing: be first clean in the hot water of 95 DEG C in temperature by the titanium alloy rod bar after thermal treatment, then cleans with the flowing cool water of room temperature; Sandblasting: dry up titanium alloy rod bar with pressurized air, then blows and sprays quartz sand, and removal machine adds vestige, increases roughness; Alkali cleaning: titanium alloy rod bar be impregnated in temperature in the alkali fusion liquid of 395 DEG C, dipping time is 45min, described alkali fusion liquid is that 72% sodium hydroxide and 28% SODIUMNITRATE mix and form by weight percent; Pickling: cleanup acid treatment is carried out to Surface of Rod Bar, being immersed in temperature is 18min in 48 DEG C of pickle solutions, wherein: pickle solution consists of (weight): take 98% vitriol oil 26 parts, the HCl of 36.5% 6.7 parts, di-alkyl-imidazole hyamine 1.88 parts, quadrol 1.35 parts, 40 parts, water; Passivation Treatment: the titanium alloy rod bar after pickling be impregnated in temperature at 110 DEG C, concentration is the SODIUMNITRATE of 175g/l, in the aqueous solution of the Sodium Fluoride of 26g/l, controls Fe in solution
3+concentration < 20g/l, dipping time is 17min;
(5) graphene film preparation: titanium alloy rod bar is put into the ultrasonic 60min of 70% aqueous isopropanol, use ultrapure water again 3 times, then the piranha solution slowly putting into 30-60 DEG C leaves standstill 30min, the titanium alloy rod bar after standing process is taken out the piranha solution putting into new 30-60 DEG C again and carries out secondary standing 15 minutes; By titanium alloy rod bar with after washed with de-ionized water 4 times, inserting propyl trimethoxy silicane content is self-assembly Silan-based Thin Films in the aminosilane solution of 0.5mmol/L, time is 12h, described aminosilane solution is for solvent with the toluene mixed by 5:1 volume ratio and water, with γ-(2,3-epoxy third oxygen) propyl trimethoxy silicane is solute, the concentration of solute is 1.6mmol/L; Graphene oxide powder is put into distilled water, ultrasonic wave dispersion 1h, obtaining concentration is 2mg/ml graphene oxide colloid; Then in encloses container, keep constant temperature 60 DEG C of lasting 16h; Then titanium alloy rod bar is immersed the mixing solutions (v/v=9:1) of 57%HI and 30% phosphoric acid, in encloses container, heat 30min, temperature controls at 100 DEG C; Then titanium alloy rod bar deionized water is rinsed repeatedly, until the pH value of solution after rinsing is neutral, then the titanium alloy rod bar after flushing is placed 24h in 40 DEG C of vacuum and carry out drying, obtain the titanium alloy rod bar with surperficial graphene film;
(6) surface coating injection: coating spraying raw material is (weight part): titanium oxide powder: 68 parts, silver powder: 0.35 part; Wollastonite powder: 17 parts; Oxidation silver powder: 0.33 part; Titanium boride powder: 3.6 parts; Adopt atmospheric plasma spraying technique by after above-mentioned powder mixing, be sprayed on titanium alloy rod bar, plasma spray process parameter is the flow of arc plasma gas Ar is 18 standard liter/min, arc plasma gas H
2flow be 17 standard liter/min, the flow of powder carrier gas Ar is 1.25 standard liter/min, and spray distance is 43mm, and powder feeding rate is 7.8g/min, and spraying current is 510A, and coating thickness is 0.9mm; After spraying, titanium alloy rod bar is added in vacuum oven Ar gas shielded to heat-treat, first, be heated 590 DEG C, be incubated 1.6 hours, then furnace cooling is to 175 DEG C, is incubated 38 hours, then furnace cooling.
Claims (5)
1. medical graphite alkene strengthens a preparation method for titanium alloy rod bar, it is characterized in that: comprise the following steps:
(1) ingot blank preparation: the chemical constitution of described ingot blank is: zirconium 7-10%, niobium 16-18%, iron: 1.5-2.5%, chromium: 0.5-0.8%, gallium: 0.5-0.9%, tin: 0.25-0.75%, hafnium 0.02-0.07%, tantalum 1-2%, aluminium: 1-2%, vanadium: 0.25-0.45%, boron: 0.1-0.18%, cerium: 0.12-0.18%, surplus is titanium;
Prepare burden by alloying constituent mass percent, melting in high vacuum arc heating furnace, abundant stirring, be cast into ingot blank, ingot blank is added in vacuum oven Ar gas shielded to heat-treat, ingot blank is warming up to 920-940 DEG C with 200-250 DEG C/h, insulation 6-10 hour, then cool to 550-580 DEG C with 120-150 DEG C/h, insulation 2-6 hour, then cools to 280-320 DEG C with 80-90 DEG C/h, insulation 2-5 hour, continue to cool to 180-190 DEG C with 50-65 DEG C/h, insulation 2-5 hour, then furnace cooling is to room temperature;
(2) forging molding
Surface-coated: applying one deck at surface of ingot blank is that the coating of main component prevents from being oxidized during high temperature process and increasing lubrication with boron nitride;
With 1000 tons of oil presses, step ingot blank is incubated 1-2 hour at 900-1000 DEG C,
adoptwith flat-die forging, final forging temperature 660-720 DEG C, is swaged into the square billet that the length of side is 200-300mm after repeated multiple times;
Be the square billet cool to room temperature of 200-300mm by the length of side, the blank heating after thinning surface defect is out of shape 3-6 time to 900-950 DEG C of jumping-up and pulling, final forging temperature 770-810 DEG C, pass deformation 20-45%, and total deformation adds up 70-130%;
Then forging stock cool to room temperature, after thinning surface defect, is heated to 700-740 DEG C of jumping-up and pulls out forging 3-6 time, pass deformation 15-30%, accumulative total deformation 55-110%;
By the forging stock cool to room temperature that upsetting pull is forged, after thinning surface defect, reheat 680-720 DEG C of jumping-up and pull out forging 2-3 time, pass deformation 40-50%; And the last time pulling forging time chamfered edge, round as a ball;
By upsetting pull forge forging stock cool to room temperature, after thinning surface defect, reheat 730-740 DEG C of chamfered edge, round as a ball, pulling be swaged to the bar that diameter is Ф 40-Ф 80mm;
(3) thermal treatment
Bar is carried out solution treatment in chamber type electric resistance furnace, solid solubility temperature is 860-900 DEG C, solution time is 15-45min, carries out shrend after solid solution, then carries out interrupted aging process: the bar after shrend is added Ar gas shielded in vacuum oven and is heated to 450-480 DEG C, insulation 2-3h, then furnace cooling is to 280-310 DEG C, insulation 3-4h, and then furnace cooling is to 180-220 DEG C, insulation 5-6h, then uses water cooling;
(4) surface preparation: washing: be first clean in the hot water of 90-100 DEG C in temperature by the titanium alloy rod bar after thermal treatment, then cleans with the flowing cool water of room temperature; Sandblasting: dry up titanium alloy rod bar with pressurized air, then blows and sprays quartz sand, and removal machine adds vestige, increases roughness; Alkali cleaning: titanium alloy rod bar be impregnated in temperature in the alkali fusion liquid of 350-550 DEG C, dipping time is 30-60min, described alkali fusion liquid is that 70 ~ 80% sodium hydroxide and 20 ~ 30% SODIUMNITRATE mix and form by weight percent; Pickling: cleanup acid treatment is carried out to Surface of Rod Bar, being immersed in temperature is 15-45min in 40-50 DEG C of pickle solution, wherein: pickle solution consists of (weight): take 98% vitriol oil 20-30 part, HCl 6-8 part of 36.5%, di-alkyl-imidazole hyamine 1-2 part, quadrol 1-3 part, water 30-60 part; Passivation Treatment: the titanium alloy rod bar after pickling be impregnated in temperature at 90 ~ 150 DEG C, concentration is the SODIUMNITRATE of 150 ~ 200g/l, in the aqueous solution of the Sodium Fluoride of 15-45g/l, controls Fe in solution
3+concentration < 20g/l, dipping time is 15-20min;
(5) graphene film preparation: titanium alloy rod bar is put into aqueous isopropanol ultrasonic, use ultrapure water again, then the piranha solution slowly putting into 30-60 DEG C leaves standstill, titanium alloy rod bar after standing process is taken out the piranha solution putting into new 30-60 DEG C again to carry out secondary and leave standstill, make titanium alloy rod bar surface hydroxylation; After the titanium alloy rod bar washed with de-ionized water after hydroxylation, insert in aminosilane solution; Graphene oxide powder is put into distilled water, and ultrasonic wave is disperseed, and obtain graphene oxide colloid, the concentration of described graphene oxide colloid is 0.1 ~ 6mg/ml; Then titanium alloy rod bar is immersed in graphene oxide colloid, continue to keep constant temperature in encloses container; Then titanium alloy rod bar is immersed in the mixing solutions of haloid acid and phosphoric acid, heat in encloses container; Then titanium alloy rod bar deionized water is rinsed repeatedly, until the pH value of solution after rinsing is neutral, then the titanium alloy rod bar after flushing is carried out drying, obtain the titanium alloy rod bar with surperficial graphene film;
(6) surface coating injection: coating spraying raw material is (weight part): titanium oxide powder: 60-80 part, silver powder: 0.1-1 part; Wollastonite powder: 15-20 part; Oxidation silver powder: 0.1-0.5 part; Titanium boride powder: 2-4 part; Adopt atmospheric plasma spraying technique by after above-mentioned powder mixing, be sprayed on titanium alloy rod bar, plasma spray process parameter is the flow of arc plasma gas Ar is 15-30 standard liter/min, arc plasma gas H
2flow be 15-20 standard liter/min, the flow of powder carrier gas Ar is 0.5-2.5 standard liter/min, and spray distance is 40-60mm, and powder feeding rate is 5-10g/min, and spraying current is 450-600A, and coating thickness is 0.5-3mm; After spraying, titanium alloy rod bar is added in vacuum oven Ar gas shielded to heat-treat, first, be heated 550-650 DEG C, insulation 1-2 hour, then furnace cooling is to 150-200 DEG C, insulation 24-48 hour, then furnace cooling.
2. the method for claim 1, is characterized in that: the chemical constitution of described ingot blank is: zirconium 8%, niobium 17%, iron: 2%, chromium: 0.75%, gallium: 0.65%, tin: 0.34%, hafnium: 0.04%, tantalum: 1.56%, aluminium: 1.45%, vanadium: 0.33%, boron: 0.16%, cerium: 0.14%, surplus is titanium.
3. the method as described in claim 1-2, is characterized in that: coating spraying raw material consists of (weight part): titanium oxide powder: 70 parts, silver powder: 0.35 part; Wollastonite powder: 18 parts; Oxidation silver powder: 0.2 part; Titanium boride powder: 3 parts.
4. the method as described in claim 1-3, is characterized in that: pickle solution consists of (weight): take 98% vitriol oil 25 parts, the HCl of 36.5% 7 parts, di-alkyl-imidazole hyamine 1.5 parts, quadrol 1.4 parts, 45 parts, water; Inactivating treatment liquid is: concentration is the aqueous solution of the SODIUMNITRATE of 160g/l, the Sodium Fluoride of 22g/l.
5. the method as described in claim 1-4, it is characterized in that: described piranha solution be by mass percentage concentration be 98% the vitriol oil and by mass percentage concentration be 30% hydrogen peroxide by volume 7:3 mixing solution, described haloid acid be by mass percentage concentration be 30% ~ 57% HI solution or by mass percentage concentration be the HBr solution of 30% ~ 47%, mixing solutions refer to described haloid acid and by mass percentage concentration be the solution that mixes by 9:1 volume ratio of phosphoric acid of 30%; Described aminosilane solution is that with γ-(2,3-epoxy third oxygen) propyl trimethoxy silicane for solute, the concentration of solute is 0.5 ~ 2mmol/L with the toluene mixed by 5:1 volume ratio and water for solvent.
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