CN105018691A - Rapid quenching device for high-strength petroleum sucker rod - Google Patents
Rapid quenching device for high-strength petroleum sucker rod Download PDFInfo
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- CN105018691A CN105018691A CN201510412703.XA CN201510412703A CN105018691A CN 105018691 A CN105018691 A CN 105018691A CN 201510412703 A CN201510412703 A CN 201510412703A CN 105018691 A CN105018691 A CN 105018691A
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- sucker rod
- quenching
- circuit sliding
- stationary installation
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Abstract
The invention provides a rapid quenching device for a high-strength petroleum sucker rod. The rapid quenching device comprises a high-frequency quenching sensor, a quenching transformer, an electrical control cabinet, a circuit sliding movable rack, circuit sliding movable supporting frames, a sucker rod tail end fixing mechanism, a sucker rod tail end fixing mechanism supporting base, a workbench, sucker rod supporting frame mechanisms, an electrical installation rail, the sucker rod to be quenched, a stepping motor end sucker rod fixing mechanism, a rotation stepping motor and a motor base. The circuit sliding movable supporting frames are located on the edges of the two ends of one side of the workbench. The circuit sliding movable rack is fixed on the upper portions of the circuit sliding movable supporting frames. The electrical installation rail is mounted in the middle position of the workbench and is slightly close to the circuit sliding movable rack. The rapid quenching device for the high-strength petroleum sucker rod is diversified in function, easy, convenient and rapid to use, capable of guaranteeing the straightness of the sucker rod and good in quenching effect.
Description
Technical field
The present invention relates to a kind of sucker rod quenching device, particularly relate to a kind of high strength petroleum sucker rod fast quenching appts.
Background technology
In recent years, along with scientific-technical progress and Economic development, the total amount consumed of the energy is raised year by year, especially larger to the pressure of oil production industry.Petroleum sucker rod is as a kind of foundation class product being widely used in oil development industry, higher to the performance requriements of its material, and quench as the mode of an important lifting material property, the difference of quenching effect directly concerns production and application performance.In current production application, great majority use fixing hardening apparatus by high frequency current to move sucker rod mode to be processed to quench, and are difficult to ensure the even results of quenching and have certain shortcoming to the strick precaution of sucker rod stress deformation.Therefore design a kind of diverse in function, compact construction, easy to use, fixing sucker rod to be processed make stress deformation be reduced in zone of reasonableness, that cost performance is higher petroleum sucker rod quenching device to have more wide application prospect.
Current sucker rod quenching device all adopts machine tool type, first sucker rod two ends are arranged on machine tool body both sides by it, and high-frequency quenching inductor block maintains static, and lathe drives sucker rod to move back and forth, this machine tool type sucker rod quenching device structure bulky and to take up an area space large, manufacturing cost is expensive; Be badly in need of in reality a kind of structure simple, take up an area that space is little, the sucker rod quenching device of low cost of manufacture.
Summary of the invention
The object of the invention is to solve the problem to be, the high strength petroleum sucker rod fast quenching appts that a kind of structure is simple, be easy to realize, have to a certain degree automatization is provided.
The object of the present invention is achieved like this:: comprise worktable, vertically be arranged on the two ends of worktable side two circuit sliding bracing frames, circuit sliding frame on two circuit sliding bracing frames is installed, electrical installation track is on the table set, be installed in parallel in the electric control cabinet on electrical installation track and quenching transformer, the high-frequency quenching inductor block be connected with induction hardening transformer output terminal, be arranged on motor base and the supporting seat at worktable opposite side two ends respectively, evenly be arranged at least two telescopic sucker rod supporting mechanisms on the worktable between motor base and supporting seat, the electric wire by-pass sliding frame of described electric control cabinet is connected with power supply, quenching transformer is connected with electric control cabinet by circuit, described motor base is provided with motor, the output shaft of motor is connected with one end of sucker rod to be quenched by the first sucker rod stationary installation, supporting seat is provided with the second sucker rod stationary installation, and the other end of sucker rod to be quenched is fixed in the second sucker rod stationary installation through described high-frequency quenching inductor block, the interlude of described sucker rod to be quenched also contacts with described telescopic sucker rod supporting mechanism, the two ends of described telescopic sucker rod supporting mechanism are also respectively arranged with rang sensor, and described rang sensor is connected with electric control cabinet by electric wire.
The present invention also comprises some constitutional featuress like this:
1. telescopic sucker rod supporting mechanism described in comprises installation retractable support lever on the table and is arranged on the holder driving wheel of retractable support lever upper end.
2. electrical installation track described in and circuit sliding frame be arranged in parallel.
3. the first sucker rod stationary installation described in, between the second sucker rod stationary installation and sucker rod, be provided with bearing.
Compared with prior art, the invention has the beneficial effects as follows: diverse in function of the present invention, easy to use quick, ensure that sucker rod linearity requires, quenching effect is excellent.(1) by the structure design to high strength petroleum sucker rod fast quenching appts, make compact overall structure, working service is easy; (2) by the structure design to high strength petroleum sucker rod fast quenching appts, sucker rod stress deformation is made to be reduced in zone of reasonableness; (3) by the structure design to high strength petroleum sucker rod fast quenching appts, make the even high-quality of quenching effect, quenching process is quick.
Accompanying drawing explanation
Fig. 1 is the one-piece construction schematic diagram of patent of the present invention;
Fig. 2 is patent sucker rod support frame structure schematic diagram of the present invention;
Fig. 3 is patent high-frequency quenching inductor block close-up schematic view of the present invention;
In figure: 1 is motor base, 2 is rotation stepper-motors, and 3 is first sucker rod fixed mechanisms, 4 is sucker rods to be quenched, and 5 is electrical means tracks, and 6 is telescopic sucker rod supporting mechanisms, 6a is retractable support lever, and 6b is holder driving wheel, and 7 is worktable, 8 is sucker rod end fixed mechanism supporting seats, and 9 is second sucker rod fixed mechanisms, and 10 is circuit sliding bracing frames, 11 is circuit sliding framves, 12 is electrical control cabinets, and 13 is quenching transformers, and 14 is high-frequency quenching inductor blocks.
Embodiment
Below in conjunction with accompanying drawing and embodiment, the present invention is described in further detail.
Composition graphs 1, Fig. 2 and Fig. 3, the invention provides a kind of high strength petroleum sucker rod fast quenching appts, comprise high-frequency quenching inductor block 14, quenching transformer 13, electrical control cabinet 12, circuit sliding frame 11, circuit sliding bracing frame 10, second sucker rod fixed mechanism 9, sucker rod end fixed mechanism supporting seat 8, worktable 7, telescopic sucker rod supporting mechanism 6, electrical means track 5, sucker rod 4 to be quenched, first sucker rod fixed mechanism 3, rotate with stepper-motor 2, motor base 1, it is characterized in that: described circuit sliding bracing frame 10 is positioned at worktable 7 side edges at two ends, described circuit sliding frame 11 is fixed on above circuit sliding bracing frame 10, for electrical control cabinet 12 is energized, and keeps conductive track to advance unaffected on electrical means track 5 with electrical control cabinet 12, it is slightly biased in circuit sliding frame 11 position that described electrical means track 5 is installed on worktable 7 middle position, described electrical control cabinet 12, quenching transformer 13 are parallel to be installed on above electrical means track 5, the synchronizing moving and electrical control cabinet 12, quenching transformer 13 interfix, described motor base 1 is positioned at worktable 7 minor face side away from circuit sliding frame 11 place, and rotation stepper-motor 2 is positioned on motor base 1, and machine shaft towards telescopic sucker rod supporting mechanism 6, and connects the first sucker rod fixed mechanism 3, sucker rod end fixed mechanism supporting seat 8 is installed on the opposition side, one end of worktable 7 mounted motor pedestal 1, described second sucker rod fixed mechanism 9 on sucker rod end fixed mechanism supporting seat 8, and clamps the axial conllinear of sucker rod bore to be quenched with the first sucker rod fixed mechanism 3, described sucker rod to be quenched 4 two ends are fixed by the second sucker rod fixed mechanism 9, first sucker rod fixed mechanism 3 respectively, and pass by high-frequency quenching inductor block 14 ring texture, described telescopic sucker rod supporting mechanism 6 comprises retractable support lever 6a, holder driving wheel 6b, and sucker rod support frame mechanism 6 number is greater than 2 and conllinear being uniformly distributed, described electrical means track 5 is installed with telescopic sucker rod supporting mechanism 6 place plane parallel, the both sides of described telescopic sucker rod supporting mechanism 6 are all provided with sensor, when high-frequency quenching inductor block 14 motion approaches to telescopic sucker rod supporting mechanism 6 position, the left and right sides, telescopic sucker rod supporting mechanism 6 is declined by the retractable supports 6a bar self arranged, high-frequency quenching inductor block 14 can be allowed to pass through, and after high-frequency quenching inductor block 14 passes through, telescopic sucker rod supporting mechanism 6 is in rising, again sucker rod 4 to be quenched is supported, namely driving wheel 6b is ask to support sucker rod 4 to be quenched, and retractable support lever selects to realize the component that pumps.
During work, sucker rod to be quenched 4 to be clamped in port with the second sucker rod fixed mechanism 9 fix through being positioned over the first sucker rod fixed mechanism 3 after the ring texture of high-frequency quenching inductor block 14, will the angular velocity of rotation of gait of march and rotation stepper-motor 2 be set in electrical control cabinet 12, start button starts, telescopic sucker rod supporting mechanism 6 supports sucker rod Reducing distortion amount, when high-frequency quenching inductor block 14 advances to a certain telescopic sucker rod supporting mechanism 6 distance the last period, rang sensor sends signal, after electrical control cabinet 12 sends telescopic sucker rod supporting mechanism 6 falling signal, telescopic sucker rod supporting mechanism 6 drops to and stops lower than high-frequency quenching inductor block 14 position, when high-frequency quenching inductor block 14 is advanced away from this telescopic sucker rod supporting mechanism 6, it starts to rise to original working position, when a sucker rod quenching process terminates, degree automatically stops and sending voice prompt, and workman just takes off the sucker rod that quenched and starts to change next root sucker rod to be quenched.
More than show and describe the ultimate principle of patent of the present invention, principal character and advantage.The technician of the industry should understand; patent of the present invention is not restricted to the described embodiments; the principle that patent of the present invention is just described described in above-described embodiment and specification sheets; under the prerequisite not departing from patent spirit and scope of the present invention; patent of the present invention also has various changes and modifications, and these changes and improvements all fall in claimed the scope of the claims of the present invention.Patent requirements protection domain of the present invention is defined by appending claims and equivalent thereof.
Claims (5)
1. a high strength petroleum sucker rod fast quenching appts, it is characterized in that: comprise worktable, vertically be arranged on the two ends of worktable side two circuit sliding bracing frames, circuit sliding frame on two circuit sliding bracing frames is installed, electrical installation track is on the table set, be installed in parallel in the electric control cabinet on electrical installation track and quenching transformer, the high-frequency quenching inductor block be connected with induction hardening transformer output terminal, be arranged on motor base and the supporting seat at worktable opposite side two ends respectively, evenly be arranged at least two telescopic sucker rod supporting mechanisms on the worktable between motor base and supporting seat, the electric wire by-pass sliding frame of described electric control cabinet is connected with power supply, quenching transformer is connected with electric control cabinet by circuit, described motor base is provided with motor, the output shaft of motor is connected with one end of sucker rod to be quenched by the first sucker rod stationary installation, supporting seat is provided with the second sucker rod stationary installation, and the other end of sucker rod to be quenched is fixed in the second sucker rod stationary installation through described high-frequency quenching inductor block, the interlude of described sucker rod to be quenched also contacts with described telescopic sucker rod supporting mechanism, the two ends of described telescopic sucker rod supporting mechanism are also respectively arranged with rang sensor, and described rang sensor is connected with electric control cabinet by electric wire.
2. a kind of high strength petroleum sucker rod fast quenching appts according to claim 1, is characterized in that: described telescopic sucker rod supporting mechanism comprises installation retractable support lever on the table and is arranged on the holder driving wheel of retractable support lever upper end.
3. a kind of high strength petroleum sucker rod fast quenching appts according to claim 1 and 2, is characterized in that: described electrical installation track and circuit sliding frame be arranged in parallel.
4. a kind of high strength petroleum sucker rod fast quenching appts according to claim 1 and 2, is characterized in that: described first sucker rod stationary installation, be provided with bearing between the second sucker rod stationary installation and sucker rod.
5. a kind of high strength petroleum sucker rod fast quenching appts according to claim 3, is characterized in that: described first sucker rod stationary installation, be provided with bearing between the second sucker rod stationary installation and sucker rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510412703.XA CN105018691B (en) | 2015-07-15 | 2015-07-15 | A kind of high strength petroleum sucker rod fast quenching apptss |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510412703.XA CN105018691B (en) | 2015-07-15 | 2015-07-15 | A kind of high strength petroleum sucker rod fast quenching apptss |
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| CN105018691A true CN105018691A (en) | 2015-11-04 |
| CN105018691B CN105018691B (en) | 2017-06-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510412703.XA Active CN105018691B (en) | 2015-07-15 | 2015-07-15 | A kind of high strength petroleum sucker rod fast quenching apptss |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106521131A (en) * | 2016-12-29 | 2017-03-22 | 广东和胜工业铝材股份有限公司 | Fast annealing process for aluminum profile and device thereof |
| CN111944965A (en) * | 2019-05-16 | 2020-11-17 | 富士电子工业株式会社 | High-frequency hardening apparatus and support device for long-strip workpiece |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03274221A (en) * | 1990-03-23 | 1991-12-05 | Fuji Denshi Kogyo Kk | Method and apparatus for high-frequency shifting quenching and tempering |
| CN2298340Y (en) * | 1997-01-03 | 1998-11-25 | 姚元洪 | Straightening and surface hardening process equipment for sucker rod |
| CN202610278U (en) * | 2012-05-25 | 2012-12-19 | 常州科恒炉业有限公司 | Sucker rod quenching device |
| CN103866100A (en) * | 2014-03-20 | 2014-06-18 | 大连华夏中科电气有限公司 | Quenching machine tool for sucker rod |
| CN204848937U (en) * | 2015-07-15 | 2015-12-09 | 哈尔滨工程大学 | Quick guenching unit of high strength oil sucker rod |
-
2015
- 2015-07-15 CN CN201510412703.XA patent/CN105018691B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03274221A (en) * | 1990-03-23 | 1991-12-05 | Fuji Denshi Kogyo Kk | Method and apparatus for high-frequency shifting quenching and tempering |
| CN2298340Y (en) * | 1997-01-03 | 1998-11-25 | 姚元洪 | Straightening and surface hardening process equipment for sucker rod |
| CN202610278U (en) * | 2012-05-25 | 2012-12-19 | 常州科恒炉业有限公司 | Sucker rod quenching device |
| CN103866100A (en) * | 2014-03-20 | 2014-06-18 | 大连华夏中科电气有限公司 | Quenching machine tool for sucker rod |
| CN204848937U (en) * | 2015-07-15 | 2015-12-09 | 哈尔滨工程大学 | Quick guenching unit of high strength oil sucker rod |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106521131A (en) * | 2016-12-29 | 2017-03-22 | 广东和胜工业铝材股份有限公司 | Fast annealing process for aluminum profile and device thereof |
| CN106521131B (en) * | 2016-12-29 | 2018-08-07 | 广东和胜工业铝材股份有限公司 | A kind of aluminium section bar rta technique and its device |
| CN111944965A (en) * | 2019-05-16 | 2020-11-17 | 富士电子工业株式会社 | High-frequency hardening apparatus and support device for long-strip workpiece |
| CN111944965B (en) * | 2019-05-16 | 2023-09-19 | 富士电子工业株式会社 | High-frequency quenching device and supporting device for long-strip-shaped workpiece |
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| Publication number | Publication date |
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| CN105018691B (en) | 2017-06-20 |
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