CN105018067A - Ceramsite proppant and preparation method thereof - Google Patents

Ceramsite proppant and preparation method thereof Download PDF

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Publication number
CN105018067A
CN105018067A CN201510467248.3A CN201510467248A CN105018067A CN 105018067 A CN105018067 A CN 105018067A CN 201510467248 A CN201510467248 A CN 201510467248A CN 105018067 A CN105018067 A CN 105018067A
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China
Prior art keywords
cullet
low
ceramsite proppant
grade bauxite
preparation
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Granted
Application number
CN201510467248.3A
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Chinese (zh)
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CN105018067B (en
Inventor
张希君
张倩
张帆
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Chuan Qingxin source, Xianyang engineering Co., Ltd
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张希君
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Publication of CN105018067A publication Critical patent/CN105018067A/en
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Publication of CN105018067B publication Critical patent/CN105018067B/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/80Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open

Abstract

The invention belongs to the technical field of artificial sintering proppants in the oil-gas well fracturing technology, and discloses a ceramsite proppant and a preparation method thereof. The ceramsite proppant is prepared from the following raw materials by weight percent: 85-95% of low-grade bauxite, 4-12% of cullet and 1-4% of clay. The raw materials are proportioned, mixed and ground, sprayed and granulated, and sintered for 30-80min at the temperature of 1300-1350 DEG C to obtain the ceramsite proppant. According to the invention, the ceramsite proppant is prepared by taking the low-grade bauxite as a main raw material and the cullet as a main addition agent, and the cullet can be purchased from the market with a very low price, so the direct production cost can be reduced by about **yuan/ton compared with the conventional method, the waste recovery of the cullet is realized and the environment is protected.

Description

A kind of ceramsite propping agent and preparation method thereof
Technical field
The invention belongs to oil, gas well fracturing technique artificial sintering proppant technology field, particularly a kind of ceramsite propping agent and preparation method thereof.
Background technology
The main raw material that ceramsite propping agent is oil, natural pressure splits adopts, it can provide the passage of hypertonicity for hydrocarbon flow, keeps high flow conductivity, greatly improves the output of oil, Sweet natural gas.At present, the ceramsite propping agent of China is main raw material mainly with bauxite greatly, add a small amount of fusing assistant mixed grinding such as manganese powder, potassium felspar sand, rhombspar and become powder mix, be atomized granulation again, formed by rotary kiln high-temperature firing, direct production cost is at 1150-1200 yuan/ton.Because each producer of Market competition is all at the ceramsite propping agent seeking production cost relative moderate.
Summary of the invention
The object of the present invention is to provide ceramsite propping agent of a kind of low cost and preparation method thereof.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of ceramsite propping agent, is made up of the raw material of following mass percent: low-grade bauxite 85-95%, glass cullet 4-12% and clay 1-4%.
In the present invention, in low-grade bauxite, in mass percentage, Al 2o 3< 65%, Fe 2o 3< 4.0%; Glass cullet refer to that the resident that reclaims in market is with waste materials such as waste plate glass, various cullet bottles.
Preparation method: prepare burden in proportion, mixed grinding, mist projection granulating, finally obtain finished product at 1300-1350 DEG C of sintering 30-80min.
Preferably, mixed grinding to the 400 order percent of pass thin powder mix that is greater than 98%.
Preferably, after granulation, particle after screening, drying, then sends to sintering.
The present invention adopts comparatively low-grade bauxite to be that main raw material and glass cullet prepare ceramsite propping agent as main additive; and glass cullet can be purchased from the market with very cheap price; its direct production cost is per ton compared with traditional method like this reduces about 100 yuan; and achieve the utilization of waste material of glass cullet, protect environment simultaneously.
Embodiment
With specific embodiment, technical scheme of the present invention is described below, but protection scope of the present invention is not limited to this.
In following examples, (in mass percentage): Al in low-grade bauxite 2o 3< 65%, Fe 2o 3< 4.0%, by commercial acquisition.
Embodiment 1
A kind of ceramsite propping agent, is made up of the raw material of following mass percentage content: low-grade bauxite 85%, glass cullet (resident's waste plate glass) 12% and clay 3%.
Grind to form 400 order percent of pass in feeding ball mill after low-grade bauxite, glass cullet, clay being prepared burden in proportion respectively and be greater than 98%(mass percent, thin powder mix down together), put into granulating under the uniform rotation of granulation pot and nebulization, particle is through screening, enter after drying in rotary kiln, at 1300 DEG C, fired as finished product through 30 minutes.After testing, finished product indices all meets the industry standard of national oil Sweet natural gas SY/T 5108-2014.
Embodiment 2
A kind of ceramsite propping agent, is made up of the raw material of following mass percentage content: low-grade bauxite 89%, glass cullet (cullet bottle) 7% and clay 4%.
The thin powder mix grinding to form 400 order percent of pass and be greater than 98% is sent in ball mill after low-grade bauxite, glass cullet, clay being prepared burden in proportion respectively, put into granulating under the uniform rotation of granulation pot and nebulization, particle is through screening, enter after drying in rotary kiln, at 1320 DEG C, fired as finished product through 50 minutes.After testing, finished product indices all meets the industry standard of national oil Sweet natural gas SY/T 5108-2014.
Embodiment 3
A kind of ceramsite propping agent, is made up of the raw material of following mass percentage content: low-grade bauxite 95%, glass cullet (mixture of resident's waste plate glass and cullet bottle mass ratio 1:1) 4% and clay 1%.
The thin powder mix grinding to form 400 order percent of pass and be greater than 98% is sent in ball mill after low-grade bauxite, glass cullet, clay being prepared burden in proportion respectively, put into granulating under the uniform rotation of granulation pot and nebulization, particle is through screening, enter after drying in rotary kiln, at 1350 DEG C, fired as finished product through 80 minutes.After testing, finished product indices all meets the industry standard of national oil Sweet natural gas SY/T 5108-2014.

Claims (5)

1. a ceramsite propping agent, is characterized in that being made up of the raw material of following mass percent: low-grade bauxite 85-95%, glass cullet 4-12% and clay 1-4%.
2. ceramsite propping agent as claimed in claim 1, is characterized in that: in described low-grade bauxite, in mass percentage, Al 2o 3< 65%, Fe 2o 3< 4.0%.
3. prepare a method for ceramsite propping agent as claimed in claim 1 or 2, it is characterized in that: prepare burden in proportion, mixed grinding, mist projection granulating, finally obtain finished product at 1300-1350 DEG C of sintering 30-80min.
4. preparation method as claimed in claim 3, is characterized in that: the thin powder mix that mixed grinding to 400 order percent of pass is greater than 98%.
5. preparation method as claimed in claim 3, is characterized in that: after granulation, and particle after screening, drying, then sends to sintering.
CN201510467248.3A 2015-08-03 2015-08-03 A kind of ceramsite propping agent and preparation method thereof Active CN105018067B (en)

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CN105018067B CN105018067B (en) 2018-03-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107267135A (en) * 2017-06-30 2017-10-20 周远华 A kind of proppant and preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090082231A1 (en) * 2007-09-24 2009-03-26 Sergei Fedorovich Shmotiev Method of producing proppants from glass spheres
CN101629075A (en) * 2009-08-14 2010-01-20 陕西省轻工业研究设计院 Oil fracturing proppant containing coal gangue
CN102516977A (en) * 2011-12-16 2012-06-27 三门峡方圆实业股份有限公司 Low-density ceramic proppant and preparation method thereof
CN103525395A (en) * 2013-10-14 2014-01-22 阳泉市长青石油压裂支撑剂有限公司 Ceramsite oil-gas fracturing propping agent and preparation method thereof
CN103897687A (en) * 2014-03-25 2014-07-02 三门峡方圆实业股份有限公司 Low-cost ceramic propping agent and preparation method thereof
CN104694115A (en) * 2013-12-05 2015-06-10 青岛惠城石化科技有限公司 A low-density petroleum fracturing proppant and a preparing method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090082231A1 (en) * 2007-09-24 2009-03-26 Sergei Fedorovich Shmotiev Method of producing proppants from glass spheres
CN101629075A (en) * 2009-08-14 2010-01-20 陕西省轻工业研究设计院 Oil fracturing proppant containing coal gangue
CN102516977A (en) * 2011-12-16 2012-06-27 三门峡方圆实业股份有限公司 Low-density ceramic proppant and preparation method thereof
CN103525395A (en) * 2013-10-14 2014-01-22 阳泉市长青石油压裂支撑剂有限公司 Ceramsite oil-gas fracturing propping agent and preparation method thereof
CN104694115A (en) * 2013-12-05 2015-06-10 青岛惠城石化科技有限公司 A low-density petroleum fracturing proppant and a preparing method thereof
CN103897687A (en) * 2014-03-25 2014-07-02 三门峡方圆实业股份有限公司 Low-cost ceramic propping agent and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107267135A (en) * 2017-06-30 2017-10-20 周远华 A kind of proppant and preparation method thereof

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Effective date of registration: 20180521

Address after: 710018 room 1508, Chung Tung mansion 138, Weiyang Road, Xi'an, Shaanxi.

Patentee after: Chuan Qingxin source, Xianyang engineering Co., Ltd

Address before: 043700 family member hospital, the Yellow River Road Labor Bureau, Yuanqu, Yuncheng, Shanxi

Patentee before: Zhang Xijun

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