Background technology
The structure of current eiderdown quilt mainly comprises two kinds, a kind of is the pore space of eiderdown quilt is separated into by sewing up the multiple strip shape grid parallel to each other running through eiderdown quilt endoporus on eiderdown quilt,, by sewing up, the endoporus of eiderdown quilt is separated into a multiple horizontal and vertical square grid, the reserved opening for filling the turnover of suede pipe between square grid.Eiderdown quilt is by the separation barrier effect of grid, and can prevent eider down from moving to other positions, prevent some positions from not having eider down, some position eider downs are too much.Therefore, grid is split more, and the eider down distribution of eiderdown quilt is just more even, and the comfort level of use is also better.
Eiderdown quilt fill suede process, at present mainly through manually inserting in quilt need accordingly to fill in the mutual separated grid of suede filling suede pipe, only have one to fill suede pipe, need lattice one lattice to fill.When filling suede, generally from a grid until an outmost grid, and then fill an other row, until charge, filling after suede pipe is inserted into position, starting down-filling machine, eider down is charged into this grid, then next grid is filled, after being full of, quilt is transferred subsequent processing, by manually being clapped by quilt, extrude additional air, then open seam is got togather rear folding packing.In whole process, fill except suede by down-filling machine except filling suede, depend on artificial process, when filling suede, due to large quantity of air can be charged into, make eiderdown quilt bulging, cause a part of eider down can go to other grid under the effect of gas expansion to go, therefore, often occur the situation that eider down in each grid of eiderdown quilt is uneven needing the later stage to be manually bulldozed.
Be disclose a kind of multitube down-filling machine in the patent application document of 2014201006956 at application number, by controlling the movement moving bed, make to fill suede process automation, efficiency is improve while reducing manpower, and, the bedstead moving below bed filling suede region is provided with drawing fan, for being siphoned away by the additional air being charged into eiderdown quilt when filling suede.Deficiency fills in suede process the phenomenon that there will be quilt displacement, just need manually to even up whole when occurring that quilt is shifted, drawing fan helps also eiderdown quilt to be sucked during eiderdown quilt exhaust moving on bed, eiderdown quilt is caused to face toward moving the position in the hole on bed to be inhaled to obtain tension, the situation that other positions are comparatively bulk again.
Therefore, need searching one to fill eiderdown quilt in suede process and can keep smooth, be vented more uniform down-filling machine.Summary of the invention
The object of this invention is to provide one to fill eiderdown quilt in suede process and can keep smooth, be vented more uniform down-filling machine.
Technical scheme of the present invention is: the down-filling machine of band press strip, form primarily of bedstead, down-filling machine 1, engine installation and control system, engine installation is placed on bedstead, down-filling machine is placed in bedstead side, what bedstead was provided with three tilings moves bed 2, move bed be provided with towards the edge of down-filling machine side upwardly fill card article 21 under suede pipe, fill card article under suede pipe and be provided with bayonet socket to lower recess, the velour output of down-filling machine 1 is socketed with the entrance point filling suede pipe 3, described moves bed under the drive of engine installation, can do lateral or longitudinal movement around the edge of bedstead; Described bedstead mainly comprises a frame, transverse shifting frame, vertically moves frame and drawing fan; Described engine installation comprises electrical motor and reductor; Described control system selects the industrial computer or computer chip or computer that can programme, described fill to be provided with above card article under suede pipe identical with its structure, be inverted to be placed in and fill card article 22 on suede pipe above card article, the both sides filling card article on suede pipe are provided with latch 23 down, accordingly, card article is provided with corresponding jack filling under suede pipe, fill suede pipe to fasten to from top to bottom and fill under suede pipe above card article, latch inserts jack and fixes; Card article 24 under eiderdown quilt is provided with at relative with filling card article under a suede pipe opposite side that moves, under eiderdown quilt, card article 25 on the eiderdown quilt mated with it is set above card article, on eiderdown quilt, the two ends of card article are provided with downward set pin 26, accordingly, under eiderdown quilt, the two ends of card article are provided with fixed orifice, on eiderdown quilt, card article presses to card article under eiderdown quilt from top to bottom, and set pin inserts fixed orifice and fixes; Bed frame upwards rises formation rib towards the outer wall of down-filling machine side; The described suede pipe that fills is the cylindrical of hollow, and the entrance point outer wall filling suede pipe is provided with twice outwardly bead parallel to each other, fills suede pipe and is stuck on rib by twice bead, can slide along rib.
Being laid in by eiderdown quilt moves on bed, and an end margin of eiderdown quilt is clamped by card article on card article under eiderdown quilt and eiderdown quilt, and under the other end to be filled on suede pipe card article and fills suede pipe, card article clamps, and makes that eiderdown quilt is unsettled to be moved above bed.
Described drawing fan be placed in fill suede region bedstead on.
Move bed and be provided with the above air suctiton inlet of a row or multiple ventilative grid.
On described eiderdown quilt, under card article and eiderdown quilt, card article is cubic cylindricality.
Beneficial effect
1, press strip is all set the two ends of quilt is compressed moving a two ends, make it unsettledly move above bed, make eiderdown quilt fill in suede process relatively move bed can not occurrence positions change, and exhaust is more even.
Detailed description of the invention
As shown in Fig. 1 to Fig. 2, with the down-filling machine of press strip, form primarily of bedstead, down-filling machine 1, engine installation and control system, engine installation is placed on bedstead, down-filling machine is placed in bedstead side, what bedstead was provided with three tilings moves bed 2, move bed be provided with towards the edge of down-filling machine side upwardly fill card article 21 under suede pipe, fill card article under suede pipe and be provided with bayonet socket to lower recess, the velour output of down-filling machine 1 is socketed with the entrance point filling suede pipe 3, described moves bed under the drive of engine installation, can do lateral or longitudinal movement around the edge of bedstead.
As shown in Figure 3 and Figure 4, described bedstead mainly comprises a frame, transverse shifting frame, vertically moves frame and drawing fan; Described engine installation comprises electrical motor and reductor; Described control system selects the industrial computer or computer chip or computer that can programme, described fill to be provided with above card article under suede pipe identical with its structure, be inverted to be placed in and fill card article 22 on suede pipe above card article, the both sides filling card article on suede pipe are provided with latch 23 down, accordingly, card article is provided with corresponding jack filling under suede pipe, fill suede pipe to fasten to from top to bottom and fill under suede pipe above card article, latch inserts jack and fixes; Card article 24 under eiderdown quilt is provided with at relative with filling card article under a suede pipe opposite side that moves, under eiderdown quilt, card article 25 on the eiderdown quilt mated with it is set above card article, on eiderdown quilt, the two ends of card article are provided with downward set pin 26, accordingly, under eiderdown quilt, the two ends of card article are provided with fixed orifice, on eiderdown quilt, card article presses to card article under eiderdown quilt from top to bottom, and set pin inserts fixed orifice and fixes; Bed frame upwards rises formation rib towards the outer wall of down-filling machine side; The described suede pipe that fills is the cylindrical of hollow, and the entrance point outer wall filling suede pipe is provided with twice outwardly bead parallel to each other, fills suede pipe and is stuck on rib by twice bead, can slide along rib.
Usually, the horizontal grid number of quilt is consistent with filling suede pipe number, fills row's grid transversely when filling suede at every turn, as long as the grid number of longitudinal direction is charged namely to complete and fills suede, therefore, speed is faster than filling suede with a pipe, owing to can fill multiple horizontal grid simultaneously, during production, quilt grid number is in the horizontal increased, grid number in longitudinal direction increases, and makes the lattice of whole eiderdown quilt more, docile better effects if, also just make the eider down of whole eiderdown quilt distribute more even, warmth retention property can be better.Adopt the down-filling machine of band press strip of the present invention to fill suede to eiderdown quilt, the number of times filling suede is the grid number of eiderdown quilt in the longitudinal direction of moving bed.
Move bed and be provided with the above air suctiton inlet of a row or multiple ventilative grid, be all provided with race at four edges moving bed; The diapire moving bed is provided with horizontal tooth bar and longitudinal rack, and horizontal tooth bar and the center-point that longitudinal rack is moving bed intersect vertically.When filling suede to the eiderdown quilt moved on bed, additional air in grid is siphoned away by air suctiton inlet or grid by drawing fan, eider down is inhaled be adjacent to the underneath side of a quilt, prevent from eider down to be pressed against due to air flowing going in other grid and cause fill suede non-uniform phenomenon.
Being laid in by eiderdown quilt moves on bed, and an end margin of eiderdown quilt is clamped by card article on card article under eiderdown quilt and eiderdown quilt, and under the other end to be filled on suede pipe card article and fills suede pipe, card article clamps, and makes that eiderdown quilt is unsettled to be moved above bed.
Being laid in by eiderdown quilt moves on bed, the edge, one end of eiderdown quilt is made to be positioned under eiderdown quilt on card article, again card article on eiderdown quilt is pressed to card article under eiderdown quilt and eiderdown quilt from top to bottom, set pin is inserted fixed orifice, make one end of card article clamping eiderdown quilt under card article and eiderdown quilt on eiderdown quilt, when to move in the process of filling suede like this bed, eiderdown quilt would not be subjected to displacement, and it is more smooth to fill suede process.
Accordingly, the other end of eiderdown quilt compresses by filling the upper and lower card article of suede pipe, like this, move bed when moving, fill suede pipe corresponding from eiderdown quilt one lattice one lattice extract out, because the two ends of eiderdown quilt are all compacted, therefore, move the change that bed and the change of filling suede pipe position can not cause eiderdown quilt position, make to fill suede Guan Gengneng and arrive the position needing to fill suede exactly, fill suede better effects if.
Eiderdown quilt two ends are all enhanced and compress, thus eiderdown quilt are left move bed to be suspended in move above bed, the height of eiderdown quilt just in time with fill suede pipe and coordinate, fill suede more smooth and easy.In addition, eiderdown quilt have left and moves bed, when being filled with air when filling suede in eiderdown quilt, eiderdown quilt can not only upwards expand, and can also expand downwards, and the space that when filling suede, eiderdown quilt can be out of shape is larger, owing to can upwards also expanding downwards, expand also more balanced.
Described drawing fan be placed in fill suede region bedstead on.When move bed move to fill on suede region time, drawing fan work, help eiderdown quilt the air being charged into eiderdown quilt when filling suede is drained.Move above bed because eiderdown quilt is suspended in, would not be adsorbed onto by drawing fan and move on bed, the exhaust of eiderdown quilt is more even.
Described bed frame mainly comprises the square frame supported by cabinet base, the cross-tie frame for supporting transverse shifting frame parallel to each other arranging two longitudinal directions below frame, the roof of cross-tie frame arranges four bracing or strutting arrangements, and transverse shifting frame is withstood at the top of bracing or strutting arrangement; In the inner side of each longitudinal side of frame, one row's scroll wheel is set respectively; Pneumatic or electronic support equipment selected by described bracing or strutting arrangement.
Transverse shifting frame mainly comprise two identical side by side arrangement framework, on every bar side transversely of each framework, multiple lug is upwardly set, lug is settled transverse shifting take turns; The axis of each framework arranges a horizontal transmission ratch parallel with the transverse sides of framework, and the roof of horizontal transmission ratch is provided with multiple lug upwardly, and each lug settles a traverse gear; Described transverse shifting wheel and the roof of traverse gear are in same plane; The horizontal transmission ratch of every bar is provided with the above engine installation of two covers, and each engine installation is connected with a traverse gear, and engine installation drives coupled traverse gear to rotate.
In the application of reality, the engine installation work on the horizontal transmission ratch on two frameworks can be controlled by control system respectively, drive corresponding traverse gear to rotate, thus make the bed that moves above it produce transverse shifting.Also can be controlled the engine installation work on two longitudinal transmission ratch by control system respectively, drive corresponding longitudinal transmission gear to rotate, thus the bed generation that moves above it is vertically moved.
The transverse shifting frame stated is placed on four bracing or strutting arrangements.When needs will move a bed transverse shifting, first start bracing or strutting arrangement, make it upwards by transverse shifting frame jack-up, the roof of traverse gear will withstand horizontal tooth bar, and both form engagement.Then start the engine installation be arranged on two horizontal transmission ratch, engine installation drives coupled traverse gear to rotate, thus drives the horizontal tooth bar moved on a diapire to move, and makes to move bed and produces transverse shifting.Because horizontal tooth bar engages with the top of traverse gear from top to bottom, the change of horizontal rack position will drive other traverse gears be not connected with engine installation to rotate, and makes to move bed and carries out transverse shifting swimmingly.After moving into place, stop mobile, bracing or strutting arrangement is returned to original position, and horizontal tressel is returned to normal position with bracing or strutting arrangement, if this time shift bed just moves to fill suede region, just can fill suede to the eiderdown quilt above it; If this time shift bed moves to and non-ly fills suede region, just need to vertically move again, fill suede region carry out filling suede until move to.
Vertically move frame to be fixed on a frame.Described vertically move frame mainly comprise two longitudinal transmission ratch parallel to each other and one between two longitudinal transmission ratch longitudinally in take turns bar; The roof of longitudinal transmission ratch is provided with more than one longitudinal transmission gear; The longitudinal transmission ratch of every bar is provided with more than one engine installation, and each engine installation is connected with a longitudinal transmission gear; Described longitudinally interior wheel masthead is provided with longitudinal power wheel, and the roof of longitudinal power wheel and the roof of longitudinal transmission gear are positioned at same plane; Described longitudinal transmission ratch and horizontal transmission ratch orthogonal; The two ends of longitudinal transmission ratch and longitudinally interior wheel bar are placed on the frame inwall above horizontal transmission ratch.
Described drawing fan is placed on bedstead, below outlet drawing fan being positioned at fill suede pipe, needs the quilt filling suede to be placed in and fills moving on bed between suede pipe and drawing fan.
Horizontal transmission ratch is also provided with engine installation, and each engine installation is connected with a traverse gear and drives it to rotate; Longitudinal transmission ratch is provided with more than one engine installation, and each engine installation is connected with a longitudinal transmission gear and drives it to rotate.
When needs will move bed vertically move time, start the engine installation that is arranged on longitudinal transmission ratch, engine installation drives coupled longitudinal transmission gear to rotate, thus drives the longitudinal rack moved on a diapire to move, and makes to move bed and produces and vertically move.Because longitudinal rack engages with the top of transmission gear from top to bottom, the change of longitudinal rack position will drive other transmission gears be not connected with engine installation to rotate, and makes to move bed and vertically moves swimmingly.
Described down-filling machine 1 is provided with guide rod towards the end face two ends of bedstead, bracing frame is provided with between guide rod, article two, the down-filling machine wall between guide rod is provided with multiple flexible threaded line pipe side by side, one end of flexible threaded line pipe is communicated with down-filling machine inside, for carrying eider down, the other end outlet of flexible threaded line pipe communicates with the suede adaptor union that fills be arranged on bracing frame; The one end filling suede pipe with fill suede adaptor union and be connected; Also strut is provided with between described bracing frame and down-filling machine.Flexible threaded line pipe and strut can shrink, thus drive and fill suede pipe and move forward or backward.
When moving after bed moves into place, artificial the exit end filling suede pipe is inserted one by one quilt in grid in, again the entrance point filling suede pipe is stuck on rib by the bead that twice are parallel, when filling suede, start down-filling machine, strut outwards ejects, and drives flexible threaded line pipe and bracing frame outwards movement, make to fill suede adaptor union to connect together with the entrance point filling suede pipe, then start to fill suede.The open end filling suede pipe is positioned at and will fills in the grid of suede, after these lattice charge, start fill suede region move bed, it is made to move the distance of a grid to the direction away from down-filling machine with eiderdown quilt, eiderdown quilt is moved to fill the exit end of suede pipe to enter next row will fill in the grid of suede, and then start down-filling machine suede is filled to this row's grid, repeat said process, until eiderdown quilt all charges.Control system is restarted strut and is resetted, and strut shrinks to fuselage, drives bracing frame to move to the direction of fuselage, flexible threaded line pipe is pressed to fuselage, at this moment, fills suede pipe and be separated with the suede adaptor union that fills on expansion bracket, manually will fill suede pipe again and take off.Move bed and move on to Deng the next one and fill suede region, then insert in the eiderdown quilt waiting for and fill suede prepare to fill suede by filling suede pipe one by one, repeat above-mentioned steps.For saving time, moving before bed moves to and fill suede region, just suede pipe can be filled by artificial insertion in eiderdown quilt, treat that an eiderdown quilt charges, the next one moves bed and just can move on to immediately and fill suede region and fill suede, to shorten the time waited for and fill suede, improves and fills suede efficiency.
Described guide rod plays the effect of supported frame, and plays the motion amplitude of restriction bracing frame, enables bracing frame do axial movement along guide rod.
The diapire moving bed is provided with horizontal tooth bar and longitudinal rack, and horizontal tooth bar and the center-point that longitudinal rack is moving bed intersect vertically, and horizontal tooth bar is placed on traverse gear; Longitudinal rack is placed on longitudinal transmission gear; The protecting wire net covered by air suctiton inlet is set in described air suctiton inlet.When moving bed and moving to above drawing fan, air suctiton inlet is just to drawing fan, and quilt is adsorbed on downwards on the protecting wire net of air suctiton inlet by air suctiton inlet, siphons away unnecessary air, quilt excessive bulging when avoiding filling suede.
The bedstead frame filling suede region arranges blocking device, when move bed move to preset fill suede region, engine installation quits work, and move bed and stop mobile, blocking device stretches out locking and moves bed, makes it no longer move so that fill suede.Down-filling machine adopts the mode of quantitative down-filling.
Described rib is steel plate or plank.
Above-described embodiment is only used to interpretation purposes of the present invention, and is not limitation of the present invention, those skilled in the art, in essential scope of the present invention, makes a variety of changes or substitutes, also should belong to protection category of the present invention.