CN105014900B - A kind of particle carries production line - Google Patents
A kind of particle carries production line Download PDFInfo
- Publication number
- CN105014900B CN105014900B CN201510332077.3A CN201510332077A CN105014900B CN 105014900 B CN105014900 B CN 105014900B CN 201510332077 A CN201510332077 A CN 201510332077A CN 105014900 B CN105014900 B CN 105014900B
- Authority
- CN
- China
- Prior art keywords
- frame
- carrier band
- control
- mould
- slitting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/305—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
- B29C48/31—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets being adjustable, i.e. having adjustable exit sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/69—Filters or screens for the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The present invention discloses a kind of particle carrier band production line, including pipeline, pipeline is sequentially provided with extruder, carrier band forming machine, carrier band punching banding machine and collecting machine from feeding end to discharge end, carrier band punching banding machine is provided with waste material reducing mechanism, prilling granulator is sent into after the garbage collection of crushing to be granulated, and is granulated the waste material for completing and is delivered to extruder.This carrier band production line of the invention directly can be adjusted in the equipment of extrusion molding, a plurality of width identical carrier band is produced simultaneously, production efficiency is high, will not waste unnecessary rim charge, and the waste material after punching slitting can collect recycling, production is granulated again, will not waste of materials.
Description
Technical field
The present invention relates to the production equipment of particle carrier band, more particularly to a kind of particle carrier band production line.
Background technology
What carrier band referred to be widely used in IC, resistance, inductance, electric capacity, connector, LED, fuse, switch, relay, connect
The plastic-carrier of the packaging of the SMT electronic components such as plug-in unit, oscillator, two, triode.The technique of production plastic carrier is various at present
Various, such as some manufacturers are directly pressed into thin plate sheet material by that could fabricate carrier band after cutting using plastic pellet, and its is specific
Mode is：Plastic pellet is dried first, the sheet material of various thickness is pressed into through large-scale cladding extruder, sheet material is again by specialty point
Cut factory and cut into monovolume（Cutting width and thickness and material must strict classifications）, finally by carrier band molding factory for different after cutting
The sheet material of length different in width and thickness, is carried using sheet material hot briquetting.Forming process is mainly by flat-plate molded machine to plate
The sack relative position that material to be molded carries out local heating, and every kind of various sizes of sack is divided into various sizes of heated mould again,
Each heated length is 96MM (0. 096 meters), shaping position is moved to after heating and is held under the arm using upper and lower shaping mould, to be molded punching
When primary drying is depressed into certain depth, then band mouth-shaped is blown out as carrier band in high pressure blow-gas mode.
There is one kind to be shaped to carrier band using circle die forming machine again, it utilizes refractory ceramics electric heater rapidly to add pressure-air
After heat, rise to air themperature and take the photograph the shelf of the third constellations 400 to 500, recycle this high temperature air, sheet material will be shaped to the relative of mouth
After position is locally heated to softening, the mode of vacuum forming is recycled, heated sheet portion position is suctioned out into sack type shape,
The carrier band of forming is after cooling and demolding.
The carrier band processed using the above method drives side to account for being molded back plate 30- wide in the left and right that position punch is cut
40%, because these band edges are by waste in vain so that the utilization rate of material is very low, leftover pieces fail to obtain effective profit in real time
With, plastic pellet cost is increased 20-30% on foot, relative reduction competitiveness, especially for the material of some special expensives, so
Unrestrained material can seriously increase the production cost of enterprise.Further, because current carrier band is all homogenous material, being limited to plastic pellet
Sub- physical property characteristic, cannot cause some materials to produce or be limited to some materials just material modification in processing procedure
Can production and application（By the mobility of material, molecular weight heats the different cause influences such as color change）, with respect to some toughness compared with
Poor material, it is impossible to carrier band is manufactured under this processing procedure.And due to being limited by homogenous material so that material elastic can be controlled
This space very little is made, some product costs too high profit is too thin.
The content of the invention
The purpose of the present invention is directed to the drawbacks described above of prior art, there is provided it is a kind of it is convenient for production, manufacture stabilization, system
Make low cost, the particle that recyclable waste material is utilized carries production line.
To solve the drawbacks described above of prior art, the technical scheme that the present invention is provided is：A kind of particle carries production line, bag
Include pipeline, the pipeline from feeding end to discharge end be sequentially provided with extruder, carrier band forming machine, carrier band punching banding machine and
Collecting machine, the carrier band punching banding machine is provided with waste material reducing mechanism, and prilling granulator is sent into after the garbage collection of crushing to be carried out
Granulation, granulates the waste material for completing and is delivered to extruder.
Used as a kind of improvement of particle of the present invention carrier band production line, the extruder includes two sheet material extrusion dresses
Put, the discharge outlet of two sheet material extrusion devices is equipped with an extruder head, and the discharging opening of two extruder heads is all connected with
On the small-sized die head of a discharge adjustable mouthful size, extruder head discharge outlet described in main extruder is provided with a net-changing device, institute
State and be provided with net-changing device at least one of which screen pack.
Used as a kind of improvement of particle of the present invention carrier band production line, the sheet material extrusion device includes first base, described
First base is provided with an electrical control cubicles and gun barrel support, and the electrical control cubicles are provided with control cabinet, and the gun barrel support is provided with one
Gun barrel, the screw rod in the gun barrel is driven by a motor control, and the output shaft of the motor connects a gearbox, the gun barrel
Feeding mouth at be provided with one and dry charging basket.
Used as a kind of improvement of particle of the present invention carrier band production line, the small-sized die head includes left mould block and right mould block, institute
State and a plurality of runner is provided between left mould block and right mould block, the runner adjusts discharging opening size, institute by left mould block or right mould block
The front and rear both sides of left mould block and right mould block are stated by front shroud and back shroud sealing, the front shroud and back shroud and the left mould
Sealing copper packing is provided between block and right mould block；The side of the electrical control cubicles is provided with one or more tool-setting boxes；The extrusion
Head is provided with adjusting screw rod and handwheel for net-changing device.
Used as a kind of improvement of particle of the present invention carrier band production line, the carrier band forming machine includes the first frame, described the
The leading flank of one frame is provided with the circular die support for installation forming mould, and the circular die carriage center is provided with one
Cool down the water inlet pipe and backwater runner of mould, the circular die support is arranged right below for flattening a plurality of carrier band zone face
Roll wheel assembly, the upper left side or lower left of the circular die support are provided with forced stripper mechanism device, the upper end of first frame
A control panel is provided with, the lower end of first frame is arranged on an X-axis Y-axis regulation support, a left side for first frame
Side is provided with an intelligent control box.
Used as a kind of improvement of particle of the present invention carrier band production line, the circular die support includes that a single voxel adjusts tooth
Wheel and mould fixed disk, the single voxel regulation gear are driven by a driving gear, and the driving gear is by a regulation manually
Wheel and Timing Belt connection, the mould fixed disk are connected on the front side board of the frame by rotating shaft, and rotating shaft is by servo electricity
Machine drives, and the circumferentially spaced about of the mould fixed disk is provided with multiple gas flow holes；
X-axis Y-axis regulation support includes second base, and the upper plane of the second base is provided with two and is parallel to each other
Horizontal slide rail, is provided with the front and rear regulation screw mandrel for adjusting the frame front and back position, two between two horizontal slide rails
The horizontal slide rail restocking is provided with an adjustable plate, and the upper plane of the adjustable plate is provided with two longitudinal slide rails being parallel to each other, two
The left and right adjusting screw mandrel for adjusting the first frame right position, first frame are provided between longitudinal slide rail described in bar
It is erected in two longitudinal slide rails, the two ends of the horizontal slide rail and the longitudinal slide rail are equipped with spacing catch；
The roll wheel assembly includes the support on front side of frame, and the support is provided with roller installing plate, the rolling
The many poles for mounting rotary drum are equipped with cylinder installing plate, the lower end of the pole is connected in fixed plate, fixed plate
Middle part is equipped with a set screw, and the set screw is used to adjust the upper-lower position of the roller；
The front side and upper end of first frame are equipped with multiple guide wheels for conveying a plurality of carrier band；
Be provided with front side of the control panel power switch, shaping starting switch, shaping shutdown switch, vacuum start open
Pass, vacuum shutdown switch, enter coolant-temperature gage display table and mold temperature display table.
Used as a kind of improvement of particle of the present invention carrier band production line, the carrier band punching banding machine includes the second machine
Frame, is provided with the installing plate for installing hole punched device and tape divider on front side of second frame, the tape divider is just
Lower section is provided with waste material reducing mechanism.
Used as a kind of improvement of particle of the present invention carrier band production line, the hole punched device includes installing bottom on a mounting board
Plate and cantilever, the base plate are provided with draw-in groove, and a continuous perforating die is provided with the draw-in groove, and the cantilever is provided with one and can adjust
The pressure arm of height, to adjust the height of red needle in continuous perforating die, the end of the pressure arm connects with continuous perforating die upper end
Connect, be provided with the continuous perforating die for the gap that passes through of carrier band, the left side of the continuous perforating die is provided with that a reforwarding is dynamic to dial
Wheel, the cantilever drives cam mechanism to control the up and down motion of the cantilever, described group by the servomotor in the second frame
Wheel passes through control assembly control action；
The tape divider includes front mounting plate and rear installing plate, and slitting roll shaft is provided between front mounting plate and rear installing plate
With for by the slitting knife of into some of tape singulation, the slitting knife to be arranged on the slitting roll shaft, the slitting roll shaft
Front and rear both sides are equipped with the through hole dropped for carrier band waste material, the surface of the through hole correspondence waste material reducing mechanism；
Multiple guide wheels that carrier band is oriented to for transmitting are interval with the installing plate；
Second frame is provided with a control cabinet, control hole punched device is provided with front side of the control cabinet and is opened or is stopped
Punching controlling switch and control tape divider open or stop slitting controlling switch.
Used as a kind of improvement of particle of the present invention carrier band production line, the collecting machine includes the 3rd frame, the 3rd machine
Multigroup material rolling device and multigroup tension adjustment component are interval with frame, the tension adjustment component is located at the material rolling device
Lower section, the tension adjustment component includes vertical slide unit, and the vertical slide unit is provided with what can be moved up and down along the vertical slide unit
Sliding block, the sliding block is provided with the regulation guide wheel that feed strip hangs, and the upper end of the 3rd frame is provided with for controlling the receipts
Expect the control cabinet of device；
The upper end of the 3rd frame is interval with multiple and crosses band guide wheel, and material is equipped between material rolling device described in each two
Band positioning guide wheel；
After material strip sequentially passes through the guide wheel of band excessively, material strip positioning guide wheel and tension adjustment guide wheel, filled by the rewinding
Put winding；
The material collecting device includes motor, and the output shaft of the motor is provided with the material for winding material strip
Disk, is provided with the strand oscillator for auto-steering before and after mechanism on the output shaft of the motor.
Used as a kind of improvement of particle of the present invention carrier band production line, the rewinding control cabinet is provided with alarm, material strip meter
Number device, counter alarm, counter resets, ann reset, the rotating button of control motor, coiled strip speed governing and jerk are pressed
Button or man-machine interface.
Compared with prior art, it is an advantage of the invention that：The present invention is all provided with the discharge outlet of two sheet material extrusion devices
The discharging opening for having an extruder head, two extruder heads is both connected on the small-sized die head of a discharge adjustable mouthful size, main extrusion
The discharge outlet of the extruder head of machine is provided with net-changing device, is provided with screen pack in net-changing device, discharge adjustable mouthful size it is small-sized
Die head can adjust sheet thickness, it is adaptable to which particulate material direct plastication extrudes cast-sheet, and high temperature cast-sheet is again by specific
Vacuum forming mould be directly formed to continuously, a plurality of carrier band of random length.
The present invention can be by the temperature of Control of Chiller die heater, and die heater controls the temperature of mould, keeps mould
Cooling and shaping is carried out in the range of a lower temperature；This product can also adjust support and more rapidly adjust whole by X-axis Y-axis
The position all around of individual forming frame, saves former material and regulating time, improves production capacity, realizes the effect of quick mold changing.
Be provided with tape divider and hole punched device in the second frame, sheet material from production line be delivered to hole punched device when, punching
Aperture apparatus are punched out action to sheet material, and the sheet material after the completion of punching is delivered to carries out itemizing process, slitting at tape divider
Automatic the dropping of waste material produced in journey carries out pulverization process on waste material reducing mechanism, and the waste material after treatment can be recycled.
During punching, thumb wheel is by the way of specific carrier band is using specific thumb wheel, it is ensured that the size in carrier band hole is accurate；During slitting, using with
The opposite mode in market（Cutting edge knife is inverted）The security of raising equipment, material strip is entered using complete rail mounted, it is ensured that slitting chi
Very little is accurate.This product simple structure, easy to use, operating cost are low, easy assembling and maintenance.
The present invention uses tension adjustment component, and material collecting device opening in rewinding can be adjusted by tension adjustment component
Power, improves regularity of the rewinding disk in rewinding, and can the effect such as anti-stopping materials strip sideslip, make that charging tray is neat to receive material strip
It is rolled up disk.
Brief description of the drawings
Fig. 1 is the right parallax stereogram of extruder of the present invention.
Fig. 2 is extruder left view stereogram of the present invention.
Fig. 3 is the right parallax stereogram of carrier band forming machine of the present invention.
Fig. 4 is carrier band forming machine left view stereogram of the present invention.
Fig. 5 is the present invention carrier band right parallax stereogram of punching banding machine.
Fig. 6 is present invention carrier band punching banding machine left view stereogram.
Fig. 7 is the right parallax stereogram of collecting machine of the present invention.
Fig. 8 is collecting machine left view stereogram of the present invention.
Fig. 9 is flow chart of the present invention.
Reference title：1st, extruder 2, carrier band forming machine 3, carrier band punching banding machine 4, collecting machine 5, waste powder
Crushing device 11, sheet material extrusion device 12, extruder head 13, die head 14, net-changing device 15, tool-setting box 16, adjusting screw rod
With handwheel 111, first base 112, electrical control cubicles 113, gun barrel support 114, extrusion control cabinet 115, gun barrel 116, motor
117th, gearbox 118, dry charging basket 131, left mould block 132, right mould block 133, upper module 134, lower module 21, the first machine
Frame 22, mould rack 23, peg 24, roll wheel assembly 25, control panel 26, X-axis Y-axis adjusting means 27, guide wheel 28,
Forced stripper mechanism device 29, intelligent control box 221, single voxel regulation gear 222, mould fixed disk 223, driving gear
224th, gas flow hole 241, support 242, roller installing plate 243, roller 244, pole 245, fixed plate 246, regulation
Screw 261, second base 262, horizontal slide rail 263, it is front and rear regulation screw mandrel 264, adjustable plate 265, longitudinal slide rail 266,
Left and right adjusting screw mandrel 267, spacing catch 31, frame 32, hole punched device 33, tape divider 34, installing plate 35, waste powder
Crushing device 36, guide wheel 37, control cabinet 38, punching controlling switch 39, slitting controlling switch 321, base plate 322, cantilever
323rd, draw-in groove 324, continuous perforating die 325, pressure arm 326, gap 327, thumb wheel 331, front mounting plate 332, rear installing plate
333rd, slitting roll shaft 41, the 3rd frame 42, material rolling device 43, tension adjustment component 44, band guide wheel 45, material strip positioning excessively are led
By 46, control cabinet 421, motor 422, charging tray 423, strand oscillator 431, vertical slide unit 432, sliding block 433, regulation
Guide wheel 461, the alarm 463, counter resets button 464 of material strip counter 462, counter, rotating button 465, coiled strip
Speed-regulating switch.
Specific embodiment
Just the invention will be further described with reference to the accompanying drawings below.
As shown in figure 9, a kind of particle carries production line, including pipeline, pipeline sets successively from feeding end to discharge end
There are extruder 1, carrier band forming machine 2, carrier band punching banding machine 3 and collecting machine 4, carrier band punching banding machine 3 is provided with waste material crushing
Device 5, sends into prilling granulator and is granulated after the garbage collection of crushing, granulate the waste material for completing and be delivered to extruder.The present invention
This carrier band production line directly can be adjusted in the equipment of extrusion molding, and extrude width be also fixed width,
The waste material after unnecessary rim charge, and punching slitting will not be wasted can collect recycling, and production is granulated again, will not
Waste of materials.
As depicted in figs. 1 and 2, extruder 1 includes two sheet material extrusion devices 11, two dischargings of sheet material extrusion device 11
An extruder head 12 is equipped with mouthful, the discharging opening of two extruder heads 12 is both connected to the small pattern of a discharge adjustable mouthful size
On first 13, the discharge outlet of extruder head 12 of main extruder is provided with a net-changing device 14.
Preferably, sheet material extrusion device 11 includes first base 111, and first base 111 is provided with an electrical control cubicles 112 and big gun
Tube stent 113, electrical control cubicles 112 are provided with control cabinet 114, and gun barrel support 113 is provided with a gun barrel 115, the screw rod in gun barrel 115
Control to be driven by a motor 116, the output shaft of motor 116 connects a gearbox 117, and one is provided with the feeding mouth of gun barrel 115
Dry charging basket 118.
Preferably, it is provided with least one of which screen pack in net-changing device 14.The mesh of the screen pack is in 80 mesh~150 mesh.
Preferably, small-sized die head includes left mould block 131 and right mould block 132, is provided between left mould block 131 and right mould block 132
A plurality of runner, runner adjusts discharging opening size by left mould block 131 or right mould block 132, before left mould block 131 and right mould block 132
Both sides are sealed by front shroud 133 and back shroud 134 afterwards, front shroud 133 and back shroud 134 and left mould block 131 and right mould block 132
Between be provided with sealing copper packing.
Preferably, the side of electrical control cubicles 112 is provided with one or more tool-setting boxes 15.
Preferably, extruder head 12 is provided with adjusting screw rod and handwheel 16 for net-changing device.
The present invention is equipped with an extruder head 12, two dischargings of extruder head in the discharge outlet of two sheet material extrusion devices 11
Mouth is both connected on the small-sized die head 13 of a discharge adjustable mouthful size, is equipped with one at two charging apertures of extruder head 12 and is changed
Wire stitcher 14, is provided with screen pack in net-changing device 14, and the small-sized die head 13 of discharge adjustable mouthful size can adjust sheet thickness, fit
Cast-sheet is extruded for particulate material direct plastication, high temperature cast-sheet is directly formed to by specific vacuum forming mould again
Continuously, a plurality of carrier band of random length.
As shown in Figure 3 and Figure 4, carrier band forming machine 2 includes the first frame 21, and the leading flank of the first frame 21 is provided with for pacifying
The circular die support 22 of mould is filled, the center of circular die support 22 is provided with the water inlet pipe and backwater stream of cooling mould
Road 23, the roll wheel assembly 24 being arranged right below for flattening a plurality of carrier band zone face of circular die support 22, circular die support
22 upper left side or lower left are provided with forced stripper mechanism device 28, and the upper end of the first frame 21 is provided with a control panel 25, the first machine
The lower end of frame 21 is arranged on an X-axis Y-axis regulation support 26, and the left side of frame 1 is provided with an intelligent control box 29.
Preferably, circular die support 22 includes that a single voxel adjusts gear 221 and mould fixed disk 222, and single voxel is adjusted
Section gear 221 is driven by a driving gear 223, and driving gear 223 is connected by a manual adjustment wheel and Timing Belt, and mould is fixed
Disk 222 is connected on the front side board of frame 1 by rotating shaft, and rotating shaft is driven by servomotor, on the circumference of mould fixed disk 222
It is interval with multiple gas flow holes 224.
Preferably, X-axis Y-axis regulation support 26 includes base 261, and the upper plane of base 261 is provided with two and is parallel to each other
Horizontal slide rail 262, is provided with the front and rear regulation screw mandrel for adjusting the front and back position of the first frame 21 between two horizontal slide rails 262
263, the restocking of two horizontal slide rails 262 is provided with an adjustable plate 264, the upper plane of adjustable plate 264 be provided with two be parallel to each other it is vertical
To slide rail 265, the left and right adjusting screw mandrel 266 for adjusting the right position of frame 21, first are provided between two longitudinal slide rails 265
Frame 21 is erected in two longitudinal slide rails 265, and the two ends of horizontal slide rail 262 and longitudinal slide rail 265 are equipped with spacing catch
267。
Preferably, roll wheel assembly 24 includes the support 241 installed in the front side of the first frame 21, and support 241 is provided with roller
Installing plate 242, is equipped with many poles 244 for mounting rotary drum 243, the lower end connection of pole 244 on roller installing plate 242
In fixed plate 245, the middle part of fixed plate 245 is equipped with a set screw 246, and set screw 246 is used to adjust roller 243
Upper-lower position.
Preferably, the front side and upper end of the first frame 21 are equipped with multiple guide wheels 27 for conveying a plurality of carrier band.
Preferably, the front side of control panel 25 is provided with power switch, shaping starting switch, shaping shutdown switch, vacuum and opens
Move switch, vacuum shutdown switch, enter coolant-temperature gage display table and mold temperature display table.
Can be by the temperature of Control of Chiller die heater, die heater controls the temperature of mould, mould is maintained at one
Cooling and shaping is carried out in the range of lower temperature；This product can also by X-axis Y-axis adjust support 26 more rapidly adjust entirely into
The position all around of type frame, saves former material and regulating time, improves production capacity, realizes the effect of quick mold changing.
As shown in Figure 5 and Figure 6, carrier band punching banding machine 3 includes the second frame 31, the front side of the second frame 31 be provided with for
The installing plate 34 of hole punched device 32 and tape divider 33 is installed, tape divider 33 is arranged right below waste material reducing mechanism 35.
Preferably, hole punched device 32 includes the base plate 321 and cantilever 322 on installing plate 34, and base plate 321 is provided with
A continuous perforating die 324 is provided with draw-in groove 323, draw-in groove 323, cantilever 322 is provided with the pressure arm 325 of a regulating height, to adjust
The height of red needle in continuous perforating die 324 is saved, the end of pressure arm 325 is connected with the upper end of continuous perforating die 324, continuous punching
The gap 326 passed through for carrier band is provided with casement 324, the left side of continuous perforating die 324 is provided with the dynamic thumb wheel 327 of a reforwarding, hangs
Arm 322 drives cam mechanism to control the up and down motion of cantilever 322 by the servomotor in frame 1, and thumb wheel 327 passes through control group
Part control action.
Preferably, tape divider 33 includes front mounting plate 331 and rear installing plate 332, front mounting plate 331 and rear installing plate
Be provided between 332 slitting roll shaft 333 with for by the slitting knife of into some of tape singulation, slitting knife to be arranged on slitting roll shaft
On 333, both sides are equipped with the through hole dropped for carrier band waste material, through hole correspondence waste material reducing mechanism 35 before and after slitting roll shaft 333
Surface.
Preferably, multiple guide wheels 36 that carrier band is oriented to for transmitting are interval with installing plate 34.
Preferably, frame 1 is provided with a control cabinet 37, and the front side of control cabinet 37 is provided with control hole punched device 32 and opens or stop
The slitting controlling switch 39 that punching controlling switch 38 and control tape divider 33 only is opened or stopped.
Tape divider 33 and hole punched device 32 are provided with second frame, carrier band is delivered to hole punched device 32 from production line
When, 32 pairs of carrier bands of hole punched device are punched out action, and the carrier band after the completion of punching is delivered at tape divider 33 and carries out at slitting
Reason, automatic the dropping of the waste material produced during slitting carries out pulverization process in waste material reducing mechanism 35, and the waste material after treatment can
To reproduce grain recycling.During punching, thumb wheel 327 is by the way of specific carrier band is using specific thumb wheel, it is ensured that the chi in carrier band hole
It is very little accurate；During slitting, by the way of opposite with market（Cutting edge knife is inverted）The security of raising equipment, material strip uses complete rail
Road formula enters, it is ensured that slitting size it is accurate.This product simple structure, easy to use, operating cost are low, easy assembling and dimension
Repair.
As shown in Figure 7 and Figure 8, collecting machine 4 includes the 3rd frame 41, and multigroup material rolling device is interval with the 3rd frame 41
42 and multigroup tension adjustment component 43, tension adjustment component 43 is located at the lower section of material rolling device 42, and tension adjustment component 43 includes
Vertical slide unit 431, vertical slide unit 431 is provided with the sliding block 432 that can be moved up and down along the vertical slide unit 431, and sliding block 432 is provided with
The regulation guide wheel 433 that feed strip hangs, the upper end of the 3rd frame 41 is provided with the control cabinet 46 for controlling material collecting device 42, control
Case 46 is provided with the alarm 462, counter resets button 463 of material strip counter 461, counter, rotating button 464, coiled strip and adjusts
Speed switch 465.
Preferably, the upper end of frame 1 is interval with multiple and crosses band guide wheel 44, and the right side of each material collecting device 42 is equipped with determines
Position guide wheel 45.
Preferably, after material strip sequentially passed through band guide wheel 44, material strip positioning introduction 45 and regulation guide wheel 433, by rewinding
Device 42 winds.
Preferably, material collecting device 42 includes motor 421, and the output shaft of motor 421 is provided with for winding material
The charging tray 422 of band, is provided with the strand oscillator 423 for auto-steering before and after mechanism on the output shaft of motor 421.
The present invention uses tension adjustment component, and material collecting device 42 can be adjusted in rewinding by tension adjustment component 43
Tension force, improves regularity of the rewinding disk in rewinding, and can the effect such as anti-stopping materials strip sideslip, make charging tray it is neat by material strip
Dishful is wound, the Principles of Regulation of the tension adjustment component 43 are：When charging tray winding material strip is more and more, the diameter of charging tray is more next
Bigger, the velocity of rotation of motor 421 is also increasingly slower, and multiple sensors of vertical slide unit 431 start to control speed, more go up
The sensor control motor speed in face is slower, and the pulling force of material strip can be increasingly tighter, and material strip is hung on regulation guide wheel 433
, when material strip is tensed, vertically slide unit 431 is moved up regulation guide wheel 433, is gradually reduced material strip pulling force, thus may be used
To automatically adjust the tension force of material strip, the effect of buffering is reached.
The announcement and teaching of book according to the above description, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula carries out appropriate change and modification.Therefore, the invention is not limited in specific embodiment disclosed and described above, to this
Some modifications and changes of invention should also be as falling into scope of the claims of the invention.Although additionally, this specification
In used some specific terms, but these terms are merely for convenience of description, do not constitute any limitation to the present invention.
Claims (5)
1. a kind of particle carrier band production line, including pipeline, it is characterised in that the pipeline from feeding end to discharge end successively
Extruder, carrier band forming machine, carrier band punching banding machine and collecting machine are provided with, the carrier band punching banding machine is provided with waste material crushing
Device, sends into prilling granulator and is granulated after the garbage collection of crushing, granulate the waste material for completing and be delivered to extruder；The extrusion
Machine includes two sheet material extrusion devices, and the discharge outlet of two sheet material extrusion devices is equipped with an extruder head, described in two
The discharging opening of extruder head is both connected on the small-sized die head of a discharge adjustable mouthful size, extruder head discharging described in main extruder
A net-changing device is provided with mouthful, at least one of which screen pack is provided with the net-changing device；The sheet material extrusion device includes first base,
The first base is provided with an electrical control cubicles and gun barrel support, and the electrical control cubicles are provided with control cabinet, are set on the gun barrel support
There is a gun barrel, the screw rod in the gun barrel is driven by a motor control, the output shaft of the motor connects a gearbox, described
One is provided with the feeding mouth of gun barrel dry charging basket；The small-sized die head includes left mould block and right mould block, the left mould block and right mould
A plurality of runner is provided between block, the runner adjusts discharging opening size, the left mould block and right mould by left mould block or right mould block
The front and rear both sides of block are sealed by front shroud and back shroud, between the front shroud and back shroud and the left mould block and right mould block
It is provided with sealing copper packing；The side of the electrical control cubicles is provided with one or more tool-setting boxes；The extruder head is provided with for changing
The adjusting screw rod and handwheel of wire stitcher；The carrier band forming machine includes the first frame, the leading flank of first frame be provided with for
The circular die support of installation forming mould, the circular die carriage center is provided with the water inlet pipe and backwater of cooling mould
Runner, the roll wheel assembly being arranged right below for flattening a plurality of carrier band zone face of the circular die support, the circular die
The upper left side or lower left of support are provided with forced stripper mechanism device, and the upper end of first frame is provided with a control panel, described
The lower end of one frame is arranged on an X-axis Y-axis regulation support, and an intelligent control box is provided with the left of first frame；Institute
State circular die support and adjust gear and mould fixed disk including a single voxel, the single voxel adjusts gear by a driving gear
Drive, the driving gear is connected by a manual adjustment wheel and Timing Belt, and the mould fixed disk is connected to institute by rotating shaft
State on the front side board of frame, rotating shaft is driven by servomotor, the circumferentially spaced about of the mould fixed disk is provided with multiple gases
Runner hole；
The X-axis Y-axis regulation support includes second base, and the upper plane of the second base is provided with two transverse directions being parallel to each other
Slide rail, is provided with the front and rear regulation screw mandrel for adjusting the frame front and back position, described in two between two horizontal slide rails
Horizontal slide rail restocking is provided with an adjustable plate, and the upper plane of the adjustable plate is provided with two longitudinal slide rails being parallel to each other, two institutes
The left and right adjusting screw mandrel being provided between longitudinal slide rail for adjusting the first frame right position is stated, first frame sets up
In two longitudinal slide rails, the two ends of the horizontal slide rail and the longitudinal slide rail are equipped with spacing catch；
The roll wheel assembly includes the support on front side of frame, and the support is provided with roller installing plate, the roller peace
The many poles for mounting rotary drum are equipped with dress plate, the lower end of the pole is connected in fixed plate, the middle part of fixed plate
A set screw is equipped with, the set screw is used to adjust the upper-lower position of the roller；
The front side and upper end of first frame are equipped with multiple guide wheels for conveying a plurality of carrier band；
Power switch, shaping starting switch, shaping shutdown switch, vacuum starting switch, true is provided with front side of the control panel
Empty shutdown switch, enter coolant-temperature gage display table and mold temperature display table.
2. particle according to claim 1 carries production line, it is characterised in that the carrier band punching banding machine includes
Second frame, is provided with the installing plate for installing hole punched device and tape divider, the slitting dress on front side of second frame
That puts is arranged right below waste material reducing mechanism.
3. particle according to claim 2 carries production line, it is characterised in that the hole punched device includes being arranged on to be installed
Base plate and cantilever on plate, the base plate are provided with draw-in groove, and a continuous perforating die is provided with the draw-in groove, and the cantilever is provided with
The pressure arm of one regulating height, to adjust the height of red needle in continuous perforating die, the end of the pressure arm and continuous punching
Mould upper end is connected, and the gap passed through for carrier band is provided with the continuous perforating die, and the left side of the continuous perforating die continues between being provided with
The thumb wheel of motion, the cantilever drives cam mechanism to control the fortune up and down of the cantilever by the servomotor in the second frame
Dynamic, the thumb wheel passes through control assembly control action；
The tape divider includes front mounting plate and rear installing plate, and slitting roll shaft and use are provided between front mounting plate and rear installing plate
In by tape singulation into the slitting knife of some, the slitting knife is arranged on the slitting roll shaft, before and after the slitting roll shaft
Both sides are equipped with the through hole dropped for carrier band waste material, the surface of the through hole correspondence waste material reducing mechanism；
Multiple guide wheels that carrier band is oriented to for transmitting are interval with the installing plate；
Second frame is provided with a control cabinet, be provided with front side of the control cabinet control hole punched device open or stop rushing
The slitting controlling switch that hole controlling switch and control tape divider are opened or stopped.
4. particle according to claim 1 carries production line, it is characterised in that the collecting machine includes the 3rd frame, institute
State and multigroup material rolling device and multigroup tension adjustment component are interval with the 3rd frame, the tension adjustment component is located at the volume
Expect the lower section of device, the tension adjustment component includes vertical slide unit, and the vertical slide unit is provided with can be along the vertical slide unit
The sliding block of lower movement, the sliding block is provided with the regulation guide wheel that feed strip hangs, and the upper end of the 3rd frame is provided with for controlling
Make the control cabinet of the material collecting device；
The upper end of the 3rd frame is interval with multiple and crosses band guide wheel, material strip is equipped between material rolling device described in each two and is determined
Position guide wheel；
After material strip sequentially passes through the guide wheel of band excessively, material strip positioning guide wheel and tension adjustment guide wheel, received by the material collecting device
Volume；
The material collecting device includes motor, and the output shaft of the motor is provided with the charging tray for winding material strip, institute
State the strand oscillator being provided with the output shaft of motor for auto-steering before and after mechanism.
5. particle according to claim 4 carries production line, it is characterised in that the rewinding control cabinet is provided with alarm
Device, material strip counter, counter alarm, counter resets, ann reset, the rotating button of control motor, coiled strip are adjusted
Speed and scram button or man-machine interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510332077.3A CN105014900B (en) | 2015-06-16 | 2015-06-16 | A kind of particle carries production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510332077.3A CN105014900B (en) | 2015-06-16 | 2015-06-16 | A kind of particle carries production line |
Publications (2)
| Publication Number | Publication Date |
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| CN105014900A CN105014900A (en) | 2015-11-04 |
| CN105014900B true CN105014900B (en) | 2017-06-27 |
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| CN201510332077.3A Active CN105014900B (en) | 2015-06-16 | 2015-06-16 | A kind of particle carries production line |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105150497A (en) * | 2015-09-11 | 2015-12-16 | 长飞光纤光缆股份有限公司 | Cooling length adjustable multipath efficient plastic pipe cooling device and method |
| CN110001168A (en) * | 2019-04-12 | 2019-07-12 | 江苏百惠电子新材料有限公司 | A kind of antistatic carrier band and its manufacturing method |
| CN111361135B (en) * | 2020-04-20 | 2022-04-19 | 惠州市集广新材料科技有限公司 | Carrier band processing device |
| CN113353683B (en) * | 2021-06-01 | 2023-06-02 | 通富微电子股份有限公司 | Winding machine, winding method and winding equipment |
| CN117001912B (en) * | 2023-10-07 | 2023-12-15 | 泰州永和塑料包装有限公司 | Online detection equipment for stamping forming thickness of plastic sheet |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004000530A1 (en) * | 2002-06-25 | 2003-12-31 | Sumitomo Bakelite Company Limited | Device and method for processing carrier tape |
| CN102431140A (en) * | 2011-11-30 | 2012-05-02 | 厦门市海德龙电子有限公司 | System for forming package carrier tape for integrated circuit (IC) electronic product |
| JP6257934B2 (en) * | 2012-08-31 | 2018-01-10 | 信越ポリマー株式会社 | Carrier tape manufacturing apparatus and carrier tape manufacturing sheet manufacturing apparatus |
| CN102825629A (en) * | 2012-09-12 | 2012-12-19 | 科思泰半导体配件（苏州）有限公司 | Vacuum shaping machine for carrier band |
| CN103753788B (en) * | 2013-12-25 | 2016-04-06 | 厦门市海德龙电子股份有限公司 | The formation system of three layers of compound material carrier band |
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