CN102825629A - Vacuum shaping machine for carrier band - Google Patents
Vacuum shaping machine for carrier band Download PDFInfo
- Publication number
- CN102825629A CN102825629A CN2012103356659A CN201210335665A CN102825629A CN 102825629 A CN102825629 A CN 102825629A CN 2012103356659 A CN2012103356659 A CN 2012103356659A CN 201210335665 A CN201210335665 A CN 201210335665A CN 102825629 A CN102825629 A CN 102825629A
- Authority
- CN
- China
- Prior art keywords
- carrier band
- feeding sheets
- accommodation hole
- shaped device
- vacuum forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007493 shaping process Methods 0.000 title abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 230000003044 adaptive effect Effects 0.000 claims abstract description 10
- 230000004308 accommodation Effects 0.000 claims description 45
- 238000007666 vacuum forming Methods 0.000 claims description 17
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000004804 winding Methods 0.000 claims description 11
- YNBADRVTZLEFNH-UHFFFAOYSA-N methyl nicotinate Chemical group COC(=O)C1=CC=CN=C1 YNBADRVTZLEFNH-UHFFFAOYSA-N 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 238000005507 spraying Methods 0.000 abstract 2
- 238000010924 continuous production Methods 0.000 abstract 1
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 238000000465 moulding Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Images
Landscapes
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses a vacuum shaping machine for a carrier band. The vacuum shaping machine comprises a holding hole shaping device, wherein the holding hole shaping device is provided with a shaping device with a hole profile cavity. A water cooler is arranged in the shaping device. The vacuum shaping machine adopts a water cooling mode in the process of shaping the holding hole, so that the cooling efficiency is improved to a maximum extent. With adoption of a release device, the holding hole can be stably shaped at a constant speed, so that the shaping quality of the product is improved. With the adaptive structural design of a heater and the shaping device, the spraying pressure and the spraying temperature are more uniform, so that the deformation is further avoided and the shaping quality of a product is improved. With arrangement of all related devices, a slice supply carrier band is machined in a continuous process manner, so that the producing efficiency is improved. In addition, with design of the perforating device, the position of a chain wheel hole is more accurate.
Description
Technical field
The present invention relates to the carrier band vacuum forming technology, relate in particular to a kind of air injection type carrier band vacuum forming device that adopts water cooling mode.
Background technology
Because chip accessory such as field-effect transistor (FET), resistance, capacitor or electronic components become more and more frivolous; In the production process of the device that is applied to such accessory; Usually such accessory is loaded in the accommodation hole that has certain form on the carrier band; Realize the without interruption of such accessory through transmitting carrier band, and such accessory is inserted in the circuit board of device automatically, transmit such accessory with correct frequency in order to guarantee carrier band; The circular sprocket hole that transmits usefulness also need be set, the device transmission paper tape of the similar pinwheel through sprocket hole and adaptive sprocket hole on carrier band.At present, the forming method of the accommodation hole with certain form on the carrier band is mainly two kinds of perforated and air injection types.
The accommodation hole that adopts perforated to make is the through hole that runs through carrier band; And after accommodation hole and sprocket hole complete; Need paste protective tapes at a side surface of carrier band; Then accessory is inserted in the accommodation hole, also will pastes protective tapes at last, prevent that accessory from coming off on the opposite side surface of carrier band; And the carrier band thickness that adopts perforated to make accommodation hole need satisfy the perforation condition, and the thickness of present most of carrier band is difficult to satisfy the carrier band thickness requirement, thereby is difficult to adapt to diversified accessory demand all below 0.3mm; In addition,, also can increase the weight of packaging product, increase cost of transportation if carrier band thickness is blocked up.
Adopting air injection type is to being wrapped in the banded adhesive tape injection air on the accommodation hole shaped device; Because shaped device is provided with the accommodation hole die cavity; Being heated like this will produce accommodation hole on the banded adhesive tape of deliquescing, can directly accessory be inserted in the accommodation hole during use; In this method; The form of accommodation hole depends on expulsion pressure, injection temperation and cooling forming condition, adopts the air of natural conditions to carry out cooling forming in the routine techniques since carrier band side can ingress of air and another side can not ingress of air when cooling; Produced temperature difference; Cause the shape and the specification of accommodation hole inhomogeneous, even can be on the tram of carrier band the moulding accommodation hole, finally cause bad increase.
Summary of the invention
Goal of the invention: in order to overcome the deficiency that exists in the prior art, the present invention provides a kind of air injection type carrier band vacuum forming device that adopts water cooling mode, through the design of Continuous Flow formula, to improve operating efficiency and product quality.
Technical scheme: for solving the problems of the technologies described above, the technical scheme that the present invention adopts is:
The carrier band vacuum forming machine comprises the accommodation hole shaped device, and said accommodation hole shaped device comprises the shaped device that is provided with the accommodation hole die cavity, in the set inside of shaped device water cooler is arranged.
The accommodation hole shaped device that uses in the prior art of comparing has increased water cooler, and the feeding sheets carrier band side through air cooling, another side through water-cooled but reduces temperature difference like this, improves the formed product quality.
Preferably, said accommodation hole shaped device also comprises heater, and the heat spray part of said heater is adaptive with the forming surface structure of shaped device; Heat spray part through heater can enlarge the thermal efficiency to greatest extent with the adaptive design of the forming surface structure of shaped device.
Preferably, said accommodation hole shaped device also comprises lid, and said lid is sealed in water cooler in the shaped device.
Preferably, also comprise supplies trays, releasing device, perforating device and winding roller, said supplies trays be used to the to reel feeding sheets carrier band of raw material attitude; Said accommodation hole shaped device is used on the feeding sheets carrier band, processing accommodation hole; Said releasing device is used to guide supplies trays that the feeding sheets carrier band is sent to the accommodation hole shaped device; Said perforating device is used on the feeding sheets carrier band, processing sprocket hole; Said winding roller be used to the to reel feeding sheets carrier band of finished product attitude.Preferred again, also comprise cutter sweep, said cutter sweep is used for the feeding sheets carrier band is divided into two above numbers of demand width.
Through the setting of above-mentioned each device, make the operation of being processed into a Continuous Flow formula of feeding sheets carrier band, enhance productivity.
Preferably; Said cutter sweep comprises help roll, cutting machine and feed roller, supply carrier band discharge roller; Said help roll is used for the feeding sheets carrier band is sent to cutting machine; Said cutting machine is cut apart the feeding sheets carrier band, and the feeding sheets carrier band after said charging wheel will be cut apart is directed to corresponding supply carrier band discharge roller respectively, and said supply carrier band discharge roller is with feeding sheets carrier band guiding winding roller.
Preferably, said releasing device comprises support, is fixed on the guide rail on the support, deflector roll is used in the guiding of adaptive guide rail, and said deflector roll is installed on the guide rail, and can move back and forth along guide rail.
Preferably, said perforating device comprise perforating mold, drive the perforating mold action the oil pressure running gear, to perforating mold send into the feeding sheets carrier band supply carrier band running gear, drive the operation motor of supply carrier band running gear.
Preferably, be provided with the ash can that is used to collect waste material below the said perforating mold.
Beneficial effect: carrier band vacuum forming machine provided by the invention; When the accommodation hole moulding, adopt water-cooled mode, improved cooling effectiveness to greatest extent, and the use through releasing device; Make accommodation hole at the uniform velocity moulding stably, improved the Forming Quality of product; Adapter structure design through heater and shaped device makes that expulsion pressure and injection temperation are more even, has further avoided the generation of distortion, improves the Forming Quality of product; Simultaneously, through the setting of each relevant apparatus, make and the operation of being processed into a Continuous Flow formula of feeding sheets carrier band improved production efficiency; In addition, the design of perforating device makes that the position of sprocket hole is more accurate.
Description of drawings
Fig. 1 is a perspective view of the present invention;
Fig. 2 is the structural representation of facing of the present invention;
Fig. 3 is a left TV structure sketch map of the present invention;
Fig. 4 is a right TV structure sketch map of the present invention;
Fig. 5 is the structure for amplifying sketch map at accommodation hole shaped device place among the present invention;
Fig. 6 is the decomposing schematic representation of accommodation hole shaped device among the present invention;
Fig. 7 is the three-dimensional structure for amplifying sketch map at releasing device place among the present invention;
Fig. 8 faces the structure for amplifying sketch map for releasing device place among the present invention;
Fig. 9 is the structure for amplifying sketch map of locating of perforating device among the present invention;
Figure 10 is the decomposing schematic representation of perforating mold among the present invention;
Figure 11 is the structure for amplifying sketch map at cutter sweep place among the present invention;
The structure for amplifying sketch map that Figure 12 goes out for cutting machine among the present invention.
Each label corresponding components title is as shown in table 1 in the accompanying drawing:
Table 1: label corresponding components title in the accompanying drawing
| 1 | The carrier band |
2 | Shaping machine |
3 | |
|
| 4 | The accommodation hole shaped |
5 | |
6 | |
|
| 7 | |
8 | Winding roller | 9 | |
|
| 21 | |
22 | Ash can | 23 | |
|
| 24 | |
41 | Shaped |
42 | |
|
| 43 | |
44 | |
51 | |
|
| 52 | |
53 | |
60 | Perforating |
|
| 61 | Bottom die | 61a | Punch die | 62 | The |
|
| 63 | Needle stand | | Guide hole | 64 | The |
|
| 65 | The oil |
66 | The |
67 | Supply carrier |
|
| 71 | 1
st |
72 | 2
nd |
73 | 3
rd |
|
| 74 | |
75 | 1
st |
76 | 2
nd |
|
| 77 | Supply carrier |
100 | The feeding |
101 | The electronic |
|
| 102 | Sprocket hole |
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done explanation further.
Be depicted as a kind of carrier band vacuum forming machine 1 like Fig. 1 to 12, comprise shaping machine main body 2, supplies trays 3, accommodation hole shaped device 4, releasing device 5, perforating device 6, cutter sweep 7, winding roller 8 and controller 9:
Said make-up machine 2 is the carrying main body of all the other each parts;
Said supplies trays 3 be used to the to reel feeding sheets carrier band 100 of raw material attitude;
Said accommodation hole shaped device 4 is used on feeding sheets carrier band 100, processing accommodation hole 101;
Said releasing device 5 is used to guide supplies trays 3 that feeding sheets carrier band 100 is sent to accommodation hole shaped device 4;
Said perforating device 6 is used on feeding sheets carrier band 100, processing sprocket hole 102;
Said cutter sweep 7 is used for feeding sheets carrier band 100 is divided into the demand width;
Said winding roller 8 be used to the to reel feeding sheets carrier band 100 of finished product attitude;
The controller of 9 pairs of above-mentioned each devices of said controller is unified control.
Said controller 9 is arranged on the top of shaping machine main body 2, below shaping machine main body 2, is provided with wheel 21; Supplies trays 3 is arranged on the left side of shaping machine main body 2,
The said hole forming equipment 4 of receiving comprises the shaped device 41 and heater 43 that is provided with the accommodation hole die cavity; Set inside at shaped device 41 has water cooler 42; Through lid 44 water cooler 42 is sealed in the shaped device 44; The heat spray part of said heater 43 is adaptive with the forming surface structure of shaped device 41, and heater 43 is positioned at the top of shaped device 41.
Said releasing device 5 comprises support 52, be fixed on guide rail 51 on the support 52, the guiding of adaptive guide rail 51 is with deflector roll 53; Said deflector roll 53 is installed on the guide rail 51, also can moves back and forth along guide rail 51; Upper-lower position through deflector roll 53 cooperates, and regulates the transfer rate of feeding sheets carrier band 100.
Said perforating device 6 comprises perforating mold 60, drives the oil pressure running gear 65 of perforating mold 60 actions, sends into the supply carrier band running gear 67 of feeding sheets carrier band 100, the operation motor 66 of driving supply carrier band running gear 67 to perforating mold 60, below perforating mold 60, is provided with the ash can 22 that is used to collect waste material; Said perforating mold 60 comprises the bottom die 61 that punch die 61a is installed; Above punch die 61a, be provided with needle stand 63 adaptive with it, that have guide hole 63a; Said needle stand 63 is installed on the needle stand plate 62, needle stand plate 62 and 64 fixed installations of punch press handle, make that punch press handle 64 and puncher (not shown) are fixing after; Can drive needle stand 63 relative opening moulds and move up and down, on feeding sheets carrier band 100, get sprocket hole 102
Said cutter sweep 7 comprises help roll, cutting machine 74 and feed roller, supply carrier band discharge roller 77; Said help roll is used for feeding sheets carrier band 100 is sent to cutting machine 74; Said cutting machine 74 is cut apart feeding sheets carrier band 100; Feeding sheets carrier band 100 after said charging wheel will be cut apart is directed to corresponding supply carrier band discharge roller 77 respectively, and said supply carrier band discharge roller 77 is with feeding sheets carrier band 100 guiding winding rollers 8; Use three help rolls in this case, be designated as 1 respectively
St Help roll 71,2
Nd Help roll 72 and 3
Rd Help roll 73 has used two feed rollers in this case, be designated as 1 respectively
St Feed roller 75 and 2
Nd Feed roller 76.
To said structure, further explanation is done in this case below.
At first, with the feeding sheets carrier band 100 on the supplies trays 3,, be sent on the accommodation hole shaped device 4 through deflector roll 53; When 4 operations of accommodation hole shaped device began, deflector roll 53 moved up and down along guide rail 51, suitably untied feeding sheets carrier band 100, guarantee the molding procedure of feeding sheets carrier band 100 on accommodation hole shaped device 4 can be accurately, satisfactorily carry out; During accommodation hole shaped device 4 operations for forming, keep forming temperature, in case the problem of product distortion occurs through water cooler 42; The molding procedure of feeding sheets carrier band 100 is sent on the perforating device 6 through transfer roller 23 after accomplishing.
The feeding sheets carrier band 100 that is sent on the perforating device 6 is produced through the puncher operation; Sprocket hole 102: oil pressure running gear 65 drives puncher drive punch press handle 64 and moves up and down; Make the guide hole 63a through hole mould 61a on the needle stand 63 begin to move up and down, get sprocket hole 102 at feeding sheets carrier band 100; Meanwhile move motor 66 driving supply carrier band running gears drive feeding sheets carrier bands 100 and move, constantly in perforating mold 60, send into feeding sheets carrier band 100, accomplish the work that perforating device 6 is got sprocket hole 102 at feeding sheets carrier band 100 continuously; The waste material that punching produces on can drop in the ash can 22.
After completing, sprocket hole promptly is directed to 1 of cutter sweep 7
St Help roll 71,2
Nd Help roll 72 and 3
RdOn the help roll 73, be cut machine 74 then and be divided into two, two products are again through 1
St Feed roller 75 and 2
Nd Feed roller 76 guides to respectively on two winding rollers 8.
The above only is a preferred implementation of the present invention; Be noted that for those skilled in the art; Under the prerequisite that does not break away from the principle of the invention, can also make some improvement and retouching, these improvement and retouching also should be regarded as protection scope of the present invention.
Claims (9)
1. the carrier band vacuum forming machine comprises accommodation hole shaped device (4), and said accommodation hole shaped device (4) comprises the shaped device (41) that is provided with the accommodation hole die cavity, it is characterized in that: the set inside at shaped device (41) has water cooler (42).
2. carrier band vacuum forming machine according to claim 1 is characterized in that: said accommodation hole shaped device also comprises heater (43), and the heat spray part of said heater (43) is adaptive with the forming surface structure of shaped device (41).
3. carrier band vacuum forming machine according to claim 1 is characterized in that: said accommodation hole shaped device also comprises lid (44), and said lid (44) is sealed in water cooler (42) in the shaped device (44).
4. carrier band vacuum forming machine according to claim 1 is characterized in that: also comprise supplies trays (3), releasing device (5), perforating device (6) and winding roller (8),
Said supplies trays (3) be used to the to reel feeding sheets carrier band (100) of raw material attitude;
Said accommodation hole shaped device (4) is used on feeding sheets carrier band (100), processing accommodation hole (101);
Said releasing device (5) is used to guide supplies trays (3) that feeding sheets carrier band (100) is sent to accommodation hole shaped device (4);
Said perforating device (6) is used on feeding sheets carrier band (100), processing sprocket hole (102);
Said winding roller (8) be used to the to reel feeding sheets carrier band (100) of finished product attitude.
5. carrier band vacuum forming machine according to claim 4 is characterized in that: also comprise cutter sweep (7), said cutter sweep (7) is used for feeding sheets carrier band (100) is divided into two above numbers of demand width.
6. carrier band vacuum forming machine according to claim 5; It is characterized in that: said cutter sweep (7) comprises help roll, cutting machine (74) and feed roller, supply carrier band discharge roller (77); Said help roll is used for feeding sheets carrier band (100) is sent to cutting machine (74); Said cutting machine (74) is cut apart feeding sheets carrier band (100); Feeding sheets carrier band (100) after said charging wheel will be cut apart is directed to corresponding supply carrier band discharge roller (77) respectively, and said supply carrier band discharge roller (77) is with feeding sheets carrier band (100) guiding winding roller (8).
7. carrier band vacuum forming machine according to claim 4; It is characterized in that: said releasing device (5) comprises support (52), is fixed on the guide rail (51) on the support (52), the guiding of adaptive guide rail (51) is with deflector roll (53), and said deflector roll (53) is installed in guide rail (51) and goes up, and can move back and forth along guide rail (51).
8. carrier band vacuum forming machine according to claim 4 is characterized in that: said perforating device (6) comprises perforating mold (60), drives the oil pressure running gear (65) of perforating mold (60) action, sends into the supply carrier band running gear (67) of feeding sheets carrier band (100), the operation motor (66) of driving supply carrier band running gear (67) to perforating mold (60).
9. according to carrier band vacuum forming machine according to claim 8, it is characterized in that: said perforating mold (60) below is provided with the ash can (22) that is used to collect waste material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103356659A CN102825629A (en) | 2012-09-12 | 2012-09-12 | Vacuum shaping machine for carrier band |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103356659A CN102825629A (en) | 2012-09-12 | 2012-09-12 | Vacuum shaping machine for carrier band |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102825629A true CN102825629A (en) | 2012-12-19 |
Family
ID=47329044
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012103356659A Pending CN102825629A (en) | 2012-09-12 | 2012-09-12 | Vacuum shaping machine for carrier band |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102825629A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104875365A (en) * | 2015-06-09 | 2015-09-02 | 昆山展亮电子材料有限公司 | Composite carrier band high-speed forming machine |
| CN105014900A (en) * | 2015-06-16 | 2015-11-04 | 东莞市成同电子科技有限公司 | Particle carrier band production line |
| CN107285093A (en) * | 2016-04-11 | 2017-10-24 | 万润科技股份有限公司 | Carrier tape cutting method and device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1261362B (en) * | 1992-11-26 | 1996-05-20 | Gimenez Carlos Malvido | MACHINE FOR THE MANUFACTURE OF OBJECTS OF PLASTIC MATERIAL BY THERMOFORMING. |
| CN201712188U (en) * | 2010-07-01 | 2011-01-19 | 无锡佳欣电子产品有限公司 | Roller-type carrier tape forming machine |
| KR20120017213A (en) * | 2010-08-18 | 2012-02-28 | 변호산 | Carrier Tape Vacuum Forming Machine |
| CN202862294U (en) * | 2012-09-12 | 2013-04-10 | 科思泰半导体配件（苏州）有限公司 | Carrier band vacuum forming machine |
-
2012
- 2012-09-12 CN CN2012103356659A patent/CN102825629A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1261362B (en) * | 1992-11-26 | 1996-05-20 | Gimenez Carlos Malvido | MACHINE FOR THE MANUFACTURE OF OBJECTS OF PLASTIC MATERIAL BY THERMOFORMING. |
| CN201712188U (en) * | 2010-07-01 | 2011-01-19 | 无锡佳欣电子产品有限公司 | Roller-type carrier tape forming machine |
| KR20120017213A (en) * | 2010-08-18 | 2012-02-28 | 변호산 | Carrier Tape Vacuum Forming Machine |
| CN202862294U (en) * | 2012-09-12 | 2013-04-10 | 科思泰半导体配件（苏州）有限公司 | Carrier band vacuum forming machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104875365A (en) * | 2015-06-09 | 2015-09-02 | 昆山展亮电子材料有限公司 | Composite carrier band high-speed forming machine |
| CN105014900A (en) * | 2015-06-16 | 2015-11-04 | 东莞市成同电子科技有限公司 | Particle carrier band production line |
| CN107285093A (en) * | 2016-04-11 | 2017-10-24 | 万润科技股份有限公司 | Carrier tape cutting method and device |
| CN107285093B (en) * | 2016-04-11 | 2019-04-05 | 万润科技股份有限公司 | Carrier tape cutting method and device |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20121219 |