CN105014104A - External-adjustable constant-pressure pre-tightening device for motorized spindle - Google Patents
External-adjustable constant-pressure pre-tightening device for motorized spindle Download PDFInfo
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- CN105014104A CN105014104A CN201510352514.8A CN201510352514A CN105014104A CN 105014104 A CN105014104 A CN 105014104A CN 201510352514 A CN201510352514 A CN 201510352514A CN 105014104 A CN105014104 A CN 105014104A
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- 230000036316 preload Effects 0.000 claims abstract description 30
- 125000006850 spacer group Chemical group 0.000 claims abstract description 19
- 210000005069 ears Anatomy 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/70—Stationary or movable members for carrying working-spindles for attachment of tools or work
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- Engineering & Computer Science (AREA)
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- Support Of The Bearing (AREA)
Abstract
本发明公开一种电主轴的外部可调定压预紧装置。它包括壳体、轴承支承系统和预紧调节系统组成;轴承支承系统由轴承、内外隔圈、轴承座、直线轴承、紧固螺栓等构成;预紧调节系统由弹簧挡板、螺栓、连接板、调节螺栓构成;弹簧挡板安装在壳体内部,弹簧挡板耳部通过螺栓连接到连接板上,调节螺栓通过连接板中孔伸出电主轴后盖;工作时通过旋转调节螺栓可以实时调节施加给轴承的预紧力。本发明通过在电主轴壳体与轴承座之间设置外部可调定压预紧力的机构,可以根据不同转速、不同负载实时调节电主轴轴承的轴向预载荷,使电主轴能够始终处于最理想的工作状态,减小轴承内部发热,延长使用寿命。本发明预紧力外部可调方便操作,同时避免了通过电磁或者液压调节预紧力方式的所需外部复杂装置。
The invention discloses an external adjustable constant pressure pretensioning device of an electric spindle. It consists of housing, bearing support system and preload adjustment system; the bearing support system is composed of bearings, inner and outer spacers, bearing housings, linear bearings, fastening bolts, etc.; the preload adjustment system is composed of spring baffles, bolts, connecting plates , Adjusting bolts; the spring baffle is installed inside the shell, and the ears of the spring baffle are connected to the connecting plate through bolts, and the adjusting bolt protrudes from the back cover of the electric spindle through the hole in the connecting plate; it can be adjusted in real time by rotating the adjusting bolt during work. The preload applied to the bearing. The present invention can adjust the axial preload of the electric spindle bearing in real time according to different rotation speeds and different loads by setting an external adjustable constant pressure pretightening force mechanism between the electric spindle shell and the bearing seat, so that the electric spindle can always be at the optimum position. The ideal working condition reduces the heating inside the bearing and prolongs the service life. The pretightening force of the present invention is externally adjustable and convenient to operate, and at the same time avoids the required external complex device in the way of adjusting the pretightening force through electromagnetic or hydraulic pressure.
Description
技术领域 technical field
本发明涉及机械装备领域,特别是涉及一种电主轴的外部可调定压预紧装置。 The present invention relates to the field of mechanical equipment, in particular to an external adjustable constant pressure pretensioning device of an electric spindle.
背景技术 Background technique
电主轴作为数控机床的关键部件得到广泛应用,根据数控机床特点要求电主轴一方面要适应高速切削,在高速切削时一般为精加工,切削量较小转速高主轴受力较小,此时电主轴轴承的在较小的预紧力状态下即可满足要求;另一方面电主轴要适应机床的低速切削要求,此时常为粗加工,切削量大,电主轴需要较大的刚度以适应电机床较大的切削力。根据主轴的工况要求,实时的调节电主轴的预紧力可以改善轴承的内部受力状态,还可以减少轴承的发热量以及由此导致的热变形,从而延长轴承使用寿命。 As the key component of CNC machine tools, the electric spindle is widely used. According to the characteristics of CNC machine tools, the electric spindle is required to adapt to high-speed cutting on the one hand. In high-speed cutting, it is generally finishing machining. The cutting amount is small and the speed is high. The spindle is under less force. The spindle bearing can meet the requirements under a small pre-tightening force; on the other hand, the electric spindle must meet the low-speed cutting requirements of the machine tool. At this time, it is often rough machining and the cutting volume is large. Larger cutting force of the machine tool. According to the requirements of the working conditions of the spindle, real-time adjustment of the preload of the electric spindle can improve the internal stress state of the bearing, and can also reduce the heat generation of the bearing and the resulting thermal deformation, thereby prolonging the service life of the bearing.
目前电主轴轴承预紧力的施加方式主要有定位预紧、定压预紧以及通过电磁或者液压控制的预紧施加;定位预紧、定压预紧是在装配阶段就确定了轴承的预载荷,在使用过程中无法实时的根据主轴的不同工作速度切削条件进行调整;电磁控制的预紧施加需要电磁比例阀并在外部配备电源,液压控制的预紧施加需要外部繁多的液压装置;因此需要开发一种既能在主轴外部可调又比较简单方便的预紧装置以改善轴承的内部受力状况以适应不同转速不同工况条件的要求。 At present, the preload application methods of electric spindle bearings mainly include positioning preload, constant pressure preload, and preload application through electromagnetic or hydraulic control; positioning preload and constant pressure preload determine the preload of the bearing during the assembly stage. , it cannot be adjusted in real time according to the cutting conditions of different working speeds of the spindle during use; the preload application of electromagnetic control requires an electromagnetic proportional valve and an external power supply, and the preload application of hydraulic control requires a large number of external hydraulic devices; therefore, it is necessary Develop a simple and convenient preloading device that can be adjusted outside the main shaft to improve the internal stress of the bearing to meet the requirements of different working conditions at different speeds.
发明内容 Contents of the invention
本发明的目的在于克服传统电主轴轴承预紧的局限性,提供一种电主轴的外部可调定压预紧装置,通过在外部调节螺栓改变内部弹簧挡板对弹簧的作用力,从而实时改变轴承的预紧力,使电主轴适应不同工况要求延长使用寿命。 The purpose of the present invention is to overcome the limitations of the traditional electric spindle bearing preload, and provide an external adjustable constant pressure preload device for the electric spindle. The pre-tightening force of the bearing makes the electric spindle adapt to different working conditions and prolongs its service life.
为达到上述目的,本发明的技术方案是: For achieving the above object, technical scheme of the present invention is:
一种电主轴的外部可调定压预紧装置,包括壳体、转轴、轴承支承系统和外部可调定压预紧系统;其特征在于:所述轴承支撑系统包括轴承、紧固螺帽、内隔圈、外隔圈、轴承座和直线轴承,所述轴承为一对角接触球轴承同向面对转轴中部布置,两轴承由内隔圈外隔圈联接并由轴肩和紧固螺帽固定;轴承置于轴承座内,轴承座通过直线轴承置于轴壳内;有一个外部可调定压预紧系统包括弹簧、弹簧挡板、螺栓、连接板、弹簧和调节螺栓,所述弹簧为波形弹簧,所述弹簧为环形弹簧,弹簧挡板的四个耳置于轴壳凹槽内并由螺栓联接到连接板上,调节螺栓依次穿过连接板、弹簧通过螺纹联接到后盖上,工作时通过旋转轴壳外调节螺栓可调节轴承预紧弹簧的初始预紧力。 An external adjustable constant pressure preloading device for an electric spindle, including a housing, a rotating shaft, a bearing support system and an external adjustable constant pressure preloading system; it is characterized in that the bearing support system includes a bearing, a fastening nut, Inner spacer, outer spacer, bearing seat and linear bearing, the bearings are a pair of angular contact ball bearings arranged in the same direction facing the middle of the rotating shaft, the two bearings are connected by the inner spacer and the outer spacer and are connected by the shaft shoulder and the fastening screw The cap is fixed; the bearing is placed in the bearing seat, and the bearing seat is placed in the shaft housing through the linear bearing; there is an external adjustable constant pressure preload system including springs, spring baffles, bolts, connecting plates, springs and adjusting bolts, the The spring is a wave spring, and the spring is a ring spring. The four lugs of the spring baffle are placed in the groove of the shaft housing and connected to the connecting plate by bolts. The adjusting bolts pass through the connecting plate in turn, and the spring is connected to the rear cover through threads. When working, the initial preload of the bearing preload spring can be adjusted by rotating the adjusting bolt outside the shaft housing.
本发明与现有技术比较,具有以下突出的实质性特点和显著进步: Compared with the prior art, the present invention has the following outstanding substantive features and significant progress:
(1)通过外部调节螺栓改变电主轴内部弹簧挡板对预紧弹簧施加的预紧力,在轴承工作的时候弹簧定压预紧可以根据轴受热变形而保证定压预紧力,从而实现在主轴的外部可调内部定压预紧功能。 (1) Change the preload exerted by the internal spring baffle of the electric spindle on the preload spring through the external adjustment bolt. When the bearing is working, the constant pressure preload of the spring can ensure the constant pressure preload according to the thermal deformation of the shaft, so as to realize the The external adjustable internal constant pressure preload function of the main shaft.
(2)避免了外部的复杂调节装置以及所需的配套电源或液压系统等,只需旋转外部的调节螺栓即可实时调节内部预紧力,本发明所述装置具有简便实用的特点。 (2) The external complicated adjustment device and the required supporting power supply or hydraulic system are avoided, and the internal pretightening force can be adjusted in real time only by rotating the external adjustment bolt. The device of the present invention has the characteristics of simplicity and practicality.
附图说明 Description of drawings
图1是本发明一个实施例的结构示意图。 Fig. 1 is a structural schematic diagram of an embodiment of the present invention.
图2是图1中的弹簧挡板处的剖面图。 Fig. 2 is a sectional view of the spring stopper in Fig. 1 .
图3是图1中的连接板示意图。 Fig. 3 is a schematic diagram of the connection board in Fig. 1 .
图中各符号表示: Each symbol in the figure means:
1、轴壳 2、直线轴承 1. Shaft housing 2. Linear bearing
3、轴承座 4、轴承 3. Bearing seat 4. Bearing
5、转轴 6、内隔圈 5. Shaft 6. Inner spacer
7、外隔圈 8、紧固螺母 7. Outer spacer 8. Fastening nut
9、弹簧挡板 10、弹簧 9. Spring baffle 10. Spring
11、螺栓 12、连接板 11. Bolts 12. Connecting plate
13、后盖 14、弹簧 13. Back cover 14. Spring
15、调节螺栓。 15. Adjust the bolt.
实施方式Implementation
本发明的优选实施例结合附图1说明如下: Preferred embodiment of the present invention is described as follows in conjunction with accompanying drawing 1:
实施例一: Embodiment one:
参见图1~图3,本一种电主轴的外部可调定压预紧装置,包括壳体、转轴5、轴承支承系统和外部可调定压预紧系统;其特征在于:所述轴承支撑系统包括轴承4、紧固螺帽8、内隔圈6、外隔圈7、轴承座3和直线轴承2,所述轴承4为一对角接触球轴承同向面对转轴中部布置,两轴承由内隔圈6外隔圈7联接并由轴肩和紧固螺帽8固定;轴承4置于轴承座3内,轴承座3通过直线轴承2置于轴壳1内;有一个外部可调定压预紧系统包括弹簧10、弹簧挡板9、螺栓11、连接板12、弹簧14和调节螺栓15,所述弹簧10为波形弹簧,所述弹簧14为环形弹簧,弹簧挡板9的四个耳置于轴壳1凹槽内并由螺栓11联接到连接板12上,调节螺栓15依次穿过连接板12、弹簧14通过螺纹联接到后盖13上,工作时通过旋转轴壳外调节螺栓可调节轴承预紧弹簧的初始预紧力。 Referring to Figures 1 to 3, the external adjustable constant pressure preloading device of the electric spindle includes a housing, a rotating shaft 5, a bearing support system and an external adjustable constant pressure preloading system; it is characterized in that: the bearing support The system includes a bearing 4, a fastening nut 8, an inner spacer 6, an outer spacer 7, a bearing housing 3 and a linear bearing 2. The bearing 4 is a pair of angular contact ball bearings arranged in the same direction facing the middle of the rotating shaft. It is connected by the inner spacer 6 and the outer spacer 7 and fixed by the shaft shoulder and the fastening nut 8; the bearing 4 is placed in the bearing seat 3, and the bearing seat 3 is placed in the shaft shell 1 through the linear bearing 2; there is an external adjustable The constant pressure pretensioning system comprises a spring 10, a spring baffle 9, a bolt 11, a connecting plate 12, a spring 14 and an adjusting bolt 15, the spring 10 is a wave spring, the spring 14 is a ring spring, and the four parts of the spring baffle 9 The lugs are placed in the groove of the shaft housing 1 and connected to the connecting plate 12 by bolts 11. The adjusting bolts 15 pass through the connecting plate 12 in turn, and the springs 14 are connected to the rear cover 13 through threads. Bolt to adjust the initial preload of the bearing preload spring.
实施例二: Embodiment two:
参见图1~图3,本电主轴的外部可调定压预紧装置,由壳体、轴承支承系统、预紧调节系统等部件组成;轴承支承系统由轴承4、内隔圈6外隔圈7、轴承座3、直线轴承2、紧固螺栓8等构成;预紧调节系统由弹簧挡板9、螺栓11、连接板12、调节螺栓15构成。安装时轴承座3在后端部形成肩部由波形弹簧10在轴承座3上,弹簧挡板9的耳部置于壳体1的凹槽内,弹簧挡板9通过波形弹簧10压紧轴承座3,弹簧挡板的耳部与螺栓11联接。轴承座3通过直线轴承2置于壳体1内,轴承4通过内隔圈6、外隔圈7联接置于轴承座3内,转轴5置于轴承4内并通过紧固螺帽8联接。弹簧挡板9通过螺栓11与连接板12联接,调节螺栓15穿过连接板12中心孔,套上环形弹簧14后穿过后盖的中心螺栓孔,所述调节螺栓15开有一字槽方便旋转调节螺栓15。 Referring to Fig. 1 to Fig. 3, the external adjustable constant pressure preloading device of the electric spindle is composed of housing, bearing support system, preload adjustment system and other components; the bearing support system consists of bearing 4, inner spacer 6 and outer spacer 7. The bearing seat 3, the linear bearing 2, the fastening bolt 8, etc.; During installation, the bearing seat 3 forms a shoulder at the rear end, and the wave spring 10 is placed on the bearing seat 3. The ears of the spring baffle 9 are placed in the groove of the housing 1, and the spring baffle 9 presses the bearing through the wave spring 10. Seat 3, the ear portion of spring baffle is connected with bolt 11. Bearing seat 3 is placed in housing 1 through linear bearing 2, bearing 4 is placed in bearing seat 3 through inner spacer 6 and outer spacer 7, and rotating shaft 5 is placed in bearing 4 and connected by fastening nut 8. The spring baffle 9 is connected with the connecting plate 12 through the bolt 11, the adjusting bolt 15 passes through the central hole of the connecting plate 12, puts on the annular spring 14 and passes through the central bolt hole of the back cover, and the adjusting bolt 15 has a slot for easy rotation and adjustment Bolt 15.
当需要调节轴承预紧力时,旋转在轴壳外部的调节螺栓15即可改变连接板12的位移量,通过螺栓11带动弹簧挡板9移动从而改变弹簧10对轴承座的预紧力;增大预紧力时旋转调节螺栓15使连接板12向后盖13方向移动,即增加弹簧挡板9对弹簧10的压紧力;减小预紧力时旋转调节螺栓15向轴壳内缩进,弹簧10即推动连接板12向轴壳内移动带动螺栓11、弹簧挡板9向轴壳中部移动,减小弹簧10的压缩量从而减小预紧力。因此电主轴内部轴承的预紧力通过调节螺栓15与波形弹簧10共同控制。 When it is necessary to adjust the bearing pretightening force, the displacement of the connecting plate 12 can be changed by rotating the adjusting bolt 15 outside the shaft housing, and the spring baffle 9 is driven by the bolt 11 to move to change the pretightening force of the spring 10 on the bearing seat; When the pre-tightening force is large, rotate the adjusting bolt 15 to move the connecting plate 12 toward the rear cover 13, that is, increase the pressing force of the spring baffle 9 on the spring 10; when reducing the pre-tightening force, rotate the adjusting bolt 15 to retract into the shaft housing , The spring 10 pushes the connecting plate 12 to move into the shaft housing to drive the bolt 11 and the spring baffle 9 to move to the middle of the shaft housing, reducing the compression of the spring 10 so as to reduce the pre-tightening force. Therefore, the pretightening force of the internal bearing of the electric spindle is jointly controlled by the adjusting bolt 15 and the wave spring 10 .
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,但凡本领域普通技术人员根据本发明技术的实质对以上实施例所做的任何简单修改、变更以及等效结构变化,均仍属于本发明的技术方案保护范围内。 The above is only a preferred embodiment of the present invention, and does not limit the present invention in any way, but any simple modifications, changes and equivalent structural changes made by those skilled in the art to the above embodiments according to the essence of the technology of the present invention , all still belong to the protection scope of the technical solution of the present invention.
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Cited By (8)
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CN108044137A (en) * | 2018-02-02 | 2018-05-18 | 湖南大学 | A kind of intelligence electric mainshaft bearing rigidity regulation and control method, system and intelligent electro spindle |
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CN114101719A (en) * | 2021-10-27 | 2022-03-01 | 珠海格力电器股份有限公司 | Bearing pretightening force adjusting device, electric main shaft and machine tool |
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