Detailed description of the invention
Below against accompanying drawing, by the description to embodiment, the most involved each of the detailed description of the invention of the present invention
Mutual alignment and annexation, the effect of each several part between the shape of component, structure, each several part and work former
Reason, manufacturing process and operate with method etc., be described in further detail, to help those skilled in the art
Inventive concept, the technical scheme of the present invention there is more complete, accurate and deep understanding.
A kind of tooth general measuring instrument, its structured flowchart is as it is shown in figure 1, this measuring instrument includes dental articulation collection
Unit, odontoseisis collecting unit, tooth cutting ferrule, data collecting card, data processing unit, radio communication list
Unit and controller, described dental articulation collecting unit, odontoseisis collecting unit be installed on tooth card and put, institute
Stating data collecting card and gather dental articulation collecting unit, the data of odontoseisis collecting unit, described data process
Unit will deliver to controller, described data processing unit, radio communication after the information processing of data collecting card collection
Unit connects with controller respectively, and described wireless communication unit communicates with remotely reception unit, described tooth
Occlusion collecting unit, odontoseisis collecting unit all use thin film three-dimensional force pressure transducer, remotely receive unit
It can be the signal receiver such as mobile phone, server.
Described tooth cutting ferrule includes that side set and the end are overlapped, and described side set and end set removably connect, described odontoseisis
Collecting unit is installed on side and puts, and described dental articulation collecting unit is installed on the end and puts.The described end set include for
The end set card mutually removably connected, set card top and bottom, the end are equipped with card and the end of dental articulation collecting unit
Set clamping structure, side set includes that the side set card for mutually removably connecting, side set card one side are provided with card and tooth
The side set clamping device of loose compact collecting unit, one side is provided with the card with tooth seamless link and device.
Side set and the end set respectively by side set card and the end set card formed, each side set card and the end set card and
Every tooth one_to_one corresponding, side set card is configured into one with the size of end set card according to the stock size of tooth
Group, the size of thin film three-dimensional force pressure transducer and side set card and end set card one_to_one corresponding, so can be with pin
Different teeth is arranged different side set cards and end set card, can be separately installed for the tooth needing measurement
Measure side set card and the end set card of tooth, it is to avoid impact each other, be also prevented from transmitting data simultaneously
Impact.
During installation, the tooth measured for needs, select side set card and the end set card of suitable dimension, then
Side set card and end set card according to suitable dimension select suitable thin film three-dimensional force pressure transducer to overlap in side
Card and the end set card and, side is overlapped card and the end set card respectively connect composition cutting ferrule and the end set, by cutting ferrule
After being displaced into the tooth position overlap needing to measure, side set is fixed on tooth by card and device by side set card
On, afterwards end set is installed on side and puts.End set can arrange one side placement tooth according to actual needs and sting
Close collecting unit, or dental articulation collecting unit all placed on two sides, so can effectively reduce the thickness of tooth,
Improve certainty of measurement.
Described data processing unit include data filtering units, data sorting unit, Data Fusion unit and
Database Unit, the wrong data that described data filtering units gathers for filtered sensor, described data are classified
Data after filtering are classified by unit, and Data Fusion unit is carried out according to the data of data sorting unit
Fusion treatment output two-dimensional data table, data base is used for storing detection data and normal data, described normal data
Each item data for normal tooth.
Thin film three-dimensional force pressure transducer includes the differential electricity of X-direction that control unit is connected respectively with control unit
Holding unit combination and Y-direction differential capacitor unit combines, described X-direction differential capacitor unit is combined through electric capacity
The tangential force of value subtraction calculations X-direction and elimination Y-direction tangential force impact, described Y-direction differential capacitor unit
It is combined through the tangential force of capacitance subtraction calculations Y-direction and eliminates the impact of X-direction tangential force, described X-direction
The capacitance read group total capacitance sensor of the combination of differential capacitor unit and the combination of Y-direction differential capacitor unit
Normal force and elimination tangential force impact.The combination of described X-direction differential capacitor unit and Y-direction differential capacitor unit
Combination all includes that two or more mutually forms differential capacitor cell module, and described capacitor cell module uses by two
The comb teeth-shaped structure of individual above strip capacitor cell composition, each strip capacitor cell includes the driving of top crown
Electrode and the induction electrode of bottom crown.The drive electrode of described each strip capacitor cell and induction electrode width phase
With, the length of drive electrode is more than induction electrode length, and left poor position is reserved at drive electrode length two ends respectively
δLeftWith right poor position δRight, b0 drives=b0 sense+ δRight+ δLeft, wherein, b0 drivesDrive electrode for strip capacitor cell
Length, b0 senseInduction electrode length for strip capacitor cell.Described poor position δLeft=δRight, andWherein d0For elastic fluid thickness, G is the modulus of rigidity of elastic fluid, τmaxFor maximum
Stress value.The drive electrode of described two groups of strip capacitor cells mutually forming differential capacitor cell module and sense
Answering electrode to be provided with the skew that initially misplaces in the width direction, dislocation bias size is identical, in opposite direction.Described comb
Shape structure includes the lead-in wire that more than 20 strip capacitor cells connect one to one, phase with strip capacitor cell
It is provided with electrode spacing a between adjacent two strip capacitor cellsδ.Described parallel-plate area S=M (a0+aδ)b0, wherein,
M is all strip capacitor cell quantity, b0For the length of strip capacitor cell, a0The width of strip capacitor cell.
The lead-in wire of each strip capacitor cell of described capacitor cell module in parallel or is independently connected to control list
Unit.The width of described strip capacitor cellWherein, d0For dielectric thickness, E is elastic fluid
Young's modulus, G is the modulus of rigidity of elastic fluid.In being provided with between described control unit and capacitor cell module
Between changer, intermediate translator for arrange voltage to electric capacity or frequency the transmission coefficient to electric capacity.
1, the transfer characteristic of strip capacitor cell
(1) pumping signal and coordinate system
Strip capacitor cell is placed in the rectangular coordinate system shown in Fig. 2, pole plate plane length b0, width a0、
Elastic fluid thickness d0.Three-dimensional simulation puts on the outer surface of capacitor plate, and the contact active force of generation has
Tri-durection components of Fx, Fy and Fz, the action direction of Fx and Fy is along X-axis and Y-axis, the action direction edge of Fz
OZ axle, i.e.Direction, normal direction and tangential stress are a kind of stress tensor, the most exportable between the lead-in wire of electrode
The response of electric capacity;Normal stress σn=Fn/A, wherein A=a0·b0For pole plate normal direction stress surface, Fn=Fz
For normal component;Paired tangential stress τ is produced in both side surfacex=Fx/A, τy=Fy/A.
According to the Hooke's law in Elasticity, σnAnd τx, τyElastomer all will be made to produce corresponding deformation.Its
In,
In formula, E is Young's modulus (unit: the GN/m of elastic fluid2), G is the modulus of rigidity of elastic fluid
(unit: GN/m2), δ n is the Normal Displacement (unit: μm) of elastic fluid, and δ x and δ y is strip electricity
Holding the relative dislocation (unit: μm) of the upper and lower two-plate of unit, its sign is pointed to by coordinate axes and is determined.
(2) capacitance equation and input-output characteristic thereof
The initial capacitance of rectangular parallel plate capacitor is:
In formula, ε0Vacuum medium electric constant is 8.85PF/m, εr=2.5 is dielectric relative dielectric constant.
d0By σnExcitation produce relative deformation εn=δn/d0=σn/ E, substitutes into (4) and obtains input-output characteristic
(3) linearity under normal stress effect and sensitivity
A, the normal direction linearity
F in (5) formulanIn the denominator, thus Cn=f (Fn) relation be nonlinear, because of conversion range in
Maximum σnmaxCompared with dielectric resilient constant E, εnA least amount, i.e. ε in denominatorn< < 1, by (5)
By series expansion the higher-order shear deformation that omits more than quadratic power, (5) formula can be reduced to:
Visible at CnWith FnTransfer characteristic in the maximum relative error of the normal direction linearity close to zero.
B, sensitivity
Definition by normal direction sensitivity
Linear sensitivity can be obtained by (6) formula,
Sn1=C0/ AE=ε0εr/d0E (7)
By (5) formula then
Sn2With FnAnd become, FnBigger, Sn2Bigger, in mild nonlinear in whole transfer characteristic.
(4) tangential stress τxAnd τyCapacitance variations under Ji Li
Tangential stress τxAnd τyDo not change physical dimension parameter b of pole plate0And a0, to dielectric thickness d0Do not produce
Raw impact.But τxAnd τyChange the space structure of plane-parallel capacitor, between the upper bottom crown faced by forward
There occurs dislocation skew.Now as a example by OX direction, pole plate is at τxDislocation skew δ under Zuo Yongx。
Work as τ in figure 3xWhen being zero, aOn 0=a0 timeBe just to, effective cross-section A between substrateτ=a0·b0;
In the diagram, at τxUnder the effect of dextrad, top crown creates dislocation skew δ to the right relative to bottom crownx,
So that between upper bottom crown calculate electric capacity time effective area Aτ=(a0-δx)·b0;In Fig. 5,
Work as τxDuring for left-hand, dislocation skew δxThe most to the left, Aτ=(a0-δx)·b0, the minimizing of effective area
Measuring identical, consequent electric capacity is:
According to shearing Hooke's law
τx=γxG=G δx/d0 (10)
(10) substitution (9) can be obtained
(11) input-output characteristic under formula is shearing stress, CτWith τxLinear.
And its sensitivity
The similar analysis in formula (9)-(12) is equally applicable and τyWith CτyCharacteristic and technical specification, only the most not
Cross the long limit b of strip capacitor cell in formula0Should be arranged at OX direction of principal axis, and its minor face a0Then in OY direction.
(5) introduction of differential capacitor unit
Capacitor arrangement change shown in Fig. 4 and Fig. 5, the only output of explanation electric capacity and tangential stress ± τxInput
Relation, capacitance increase is all negative, and the most this initial capacitance structure is not suitable for as right ± τxIncreased and decreased
The response of electric capacity.For this present invention, the initiating structure of bottom crown on capacitor is adjusted, constitutes pair of differential
Electric capacity is to (CLWith CR), the most as shown in Figure 6.
In Fig. 6, a pair electric capacity CLAnd CRElectrode size a0、b0、d0The most identical, initial dislocation skew δ0Also phase
With, difference is left side capacitor CLUpper strata δ0Wedge angle be oriented to+OX, and the right capacitor CRUpper strata δ0Point
Angle sensing-OX.
Work as τxWhen=0, I.e. in figure corresponding to dash area
Electric capacity, on this basis as at-FxLower generation ± the δ of excitationxMistake skew, form electric capacity as shown in Figure 7
Increase and decrease effect.
C in Fig. 7LAnd CRDifferential capacitor is to same τxBy generation ± δxWith ± Δ CτResponse.
δ0Size should meetDesirable δ0=10 μm, thus, formula (11)
May be modified such that
In formula,Being initial capacitance when zero for shearing stress, (14) formula is to cut and answers
Power input-output characteristic, CτxWith FxIt is linear relationship, and its sensitivity
2, contact parallel plate capacitor design
(1) planar design of parallel plate capacitor
See the electrode plane in Fig. 8, Fig. 9 and Figure 10 to arrange, at a 10 × 10mm2Substrate center make
Ten splittings of words, form four quadrants I, II, III, IV, and wherein I, II quadrant is to τxThe difference responded
Dynamic condenser unit combines, and III, IV quadrant is to τyThe differential capacitor unit combination responded.Object-line is
10×10mm2Four edge lines of pcb board, PCB substrate should accurately be cut the essence ensureing in shape and size
Accurate.Hachure part represents the outer mode cross section of wax-loss casting process, and its geometry and size also should be mechanical-moulded
Time keep precisely, tear open for being convenient in demoulding and can spell, more should maintain dimensional accuracy, finally to ensure to eliminate three-dimensional force
Electric capacity response is interfered.
Capacitor cell module uses the comb teeth-shaped structure being made up of plural strip capacitor cell, each strip
Capacitor cell includes the drive electrode of top crown and the induction electrode of bottom crown.By formula (12) a0The least, cut
The biggest to the sensitivity of stress response, therefore single electric capacity is strip.If the every a width of a of strip capacitor cell0,
Groove width between two strip capacitor cells is aδ, then the pitch of every strip capacitor cell is a0+aδ.In order to fill
Divide the plane space utilizing square substrate, make M (a0+aδ)b0≈ 1 square substrate surface area, M is 4
Strip capacitor cell number in quadrant, then have M (a0+aδ)=2*10mm, in formula, groove width aδUnsuitable excessive, no
Then it is unfavorable for using the effective plane space on substrate, also unsuitable too small, to be retrained by wax-loss casting process.
For making normal direction sensitivity SnWith tangential sensitivity SτIdentical, by formula (7) and (12), make a0G=d0E,
Work as d0During=0.1mm, then a0=0.15mm, if making aδ=0.05mm, then M=100, each quadrant has 25
Individual strip capacitor cell.
In order to realize τxAnd τyBetween tangential response the most mutually produce impact, drive electrode length two ends are reserved
δ0, therefore b0 drives=b0 end+2·δ0, wherein at b0 drivesTwo ends length is reserved be should ensure that in theory Its value of calculation is Therefore in work
B is should ensure that in skill0 drives-b0 end≥0.01mm.So can guarantee that when calculating the output response of normal direction electric capacity
τxAnd τyThe response of normal direction electric capacity is not produced any impact.
In order to realize τxAnd τyThe response of normal direction electric capacity is not produced any impact, the driving of each strip capacitor cell
Electrode and induction electrode horizontal layout in all quadrants should ensure that certain dislocation skew, by differential elimination shadow
Ring, take induction electrode position in lower floor's PCB substrate as reference, then drive electrode is in upper strata PCB substrate
On layout should be on the basis of PCB substrate edge line.In figure, four dashed rectangle are that induction electrode is on bottom crown
Benchmark.And put them with geometry datum line differential away from being δ0(0.1mm), to ensure τxAt I, II quadrant electricity
Hold unit and produce differential capacitor output response, then produce τ at III, IV quadrant capacitor cellyDifferential capacitor
Response, arranges an initial dislocation skew δxo, its value should ensure thatIts value of calculation and δ0It is similar,
Its skew that initially misplaces is respectively provided with δxo=δyo=0.01mm, to ensure that capacitor cell in four quadrants is at τxAnd τy
Two groups of differential capacitors pair can be produced under tangential excitation.C in the figure 7τxI=CRAnd CτxII=CLFor conversion τxDifference
Dynamic condenser pair, and CτxIII=CLAnd CτxIV=CRThen for conversion τyDifferential capacitor pair.
(2) normal stress calculates
Electric capacity is responded by the normal direction of the rewritable single capacitor of formula (6)
Wherein, i=I, II, III, IV, because, in each quadrant, N refers to the strip capacitor cell of each quadrant
Quantity, N number of strip capacitor cell is in parallel.
As sued for peace again, can obtainAbove formula is σn's
Electric capacity overall response.
Although the summation of single electric capacity can by contact conductor be connected in parallel realization.But once and connect, the most not
Can realize asking subtractive combination again, the summation on historical facts or anecdotes border is combined the output of intermediate translator to be passed through and is sued for peace, sees figure
11, the signal flow block diagram of summation
In figure, intermediate translator K can be voltage to electric capacity or frequency the transmission coefficient to electric capacity, thus complete
Synthesis to normal direction response.
(3) tangential stress calculates
CITo CIIAnd CIIITo CIVCan realize two to differential combination, seeing Figure 12, process through differential technique, poor
The overall response of dynamic output
In above formula, either normal direction excitation FnOr tangentially encourage FyThe most not to OτxProduce impact.I.e. automatically, eliminate
σnAnd τyTo τxThe coupling of total output or interference because every in signal packet containing in the computing subtracted each other, equivalent
The most automatically eliminate with the capacitance variations met.And FyAnd FxTo σnInterference can by upper electrode at b0Direction
Increase geometrical length 2 δ0Eliminate, OτyIn like manner can ask.
(4) main material selection and characterisitic parameter thereof
The section of structure of comb teeth-shaped plane-parallel capacitor is similar to the sandwich structure shown in Figure 13.Figure 13
In, 1 is upper PCB substrate, and 2 is lower PCB substrate, and 3 is drive electrode, and 4 is induction electrode, and 5 is elastic
Medium.
Pole plate is away from d0=0.1mm, outside upper and lower base plate inner space copper removal foil electrode, is and uses lost wax process
PDMS (polydimethylsiloxane) the superlastic dielectric of filling.Its machinery and physical characteristic parameter are Young
Modulus E=6.2MPa, and its shear modulus is G=4.1MPa, relative dielectric constant during dielectric polorization
εY=2.5.E and G due to medium is much smaller than the elastic modulus E of copperCopper=103GPa.Therefore capacitor internal medium
Deformation under stress state is much larger than the deformation of pole plate.
(5) contact conductor design
Either drive electrode or induction electrode all need to have lead-out wire, it is considered to each drive electrode is in signal level
On be all ground connection, therefore four groups of drive electrodes only need to share same lead-out wire.And four capacitor cell module senses
Answering electrode then to need to use the most independent lead-out wire, total at least 5 pins of the most whole capacitance component seal from plane
Dress side draw, in order to whole assembly top and bottom outer surface can easily with measure object contact.
The present invention, under the support of new material and new technology, completes a kind of novel three-dimensional power sensitization capacitance combination
Design, at 10 × 10mm2Stress surface on, either normal direction or tangential, all can be to the more uniform biography of medium
Pass stress.In literary composition, four cell capacitance are two to combination distribution.China and foreign countries are contacted at non-coplanar force and sensor surface
Power only has 1, and electric capacity response but has 4, to 4 available normal direction F of electric capacity summationnInformation, the most whole
Battery lead plate is all to seeking FnContribute, by two, capacitor combination is formed differential system simultaneously, F can be obtained againxAnd Fy
Information, thus a three-dimensional force is completely described.These 4 cell capacitance combinations should complete its basic function,
Not interfereing with each other again, this is just to be achieved by design concept cleverly, the normal direction once changed by design parameter
Sensitivity and tangential sensitivity and maximum linear error, can be that colleague developer offers reference whereby.
Above in conjunction with accompanying drawing, the present invention is exemplarily described, it is clear that the present invention implements not by upper
State the restriction of mode, as long as have employed the various unsubstantialities that method is conceived and technical scheme is carried out of the present invention
Improve, or the most improved design by the present invention and technical scheme directly apply to other occasion, all at this
Within bright protection domain.The protection domain that protection scope of the present invention should be limited with claims as
Accurate.