CN105011023A - Brown rice germinator and method for preparing sprouted brown rice by utilizing brown rice germinator - Google Patents

Brown rice germinator and method for preparing sprouted brown rice by utilizing brown rice germinator Download PDF

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Publication number
CN105011023A
CN105011023A CN201510434371.5A CN201510434371A CN105011023A CN 105011023 A CN105011023 A CN 105011023A CN 201510434371 A CN201510434371 A CN 201510434371A CN 105011023 A CN105011023 A CN 105011023A
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brown rice
rice
germinator
sprouted unpolished
rudiment
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袁洪波
袁宏伟
袁红颖
袁志诚
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JINDU RICE INDUSTRY Co Ltd HEILONGJIANG
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JINDU RICE INDUSTRY Co Ltd HEILONGJIANG
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Priority to CN201510434371.5A priority Critical patent/CN105011023A/en
Publication of CN105011023A publication Critical patent/CN105011023A/en
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Abstract

The invention relates to a brown rice germinator and a method for preparing sprouted brown rice by utilizing the brown rice germinator. Finished brown rice or brown rice which is produced through impurity removing and unshelling is used as a processing raw material, and in the processing course, music is played for the brown rice. According to the brown rice germinator and the method disclosed by the invention, enzyme substances in the brown rice can be promoted to be activated and released, and converted into a free state from a combined state, so that the brown rice is high in nutritive value.

Description

A kind of brown rice germinator and utilize brown rice germinator to prepare the method for sprouted unpolished rice
Technical field
The present invention relates to sprouted unpolished rice, particularly relate to the processing method of sprouted unpolished rice.
Background technology
Rice is the Major Foods of Asian Peoples, is also to provide the main source of human body heat energy.Traditional Rice producing method is rice huller paddy, obtains the brown rice be made up of chaff layer, plumule and endosperm.Because the cooking of brown rice, absorbability and mouthfeel are all poor, therefore, brown rice is reprocessed by people, grinds and removes chaff layer, obtain easy boiling and absorption, mouthfeel might as well highed milled rice.But brown rice is processed into plumule in the process of highed milled rice and comes off, the nutrient of about more than 60% is rejected along with chaff layer and plumule, and machining accuracy is higher, and nutrient loss is larger.Measure according to scientific worker, compared with brown rice, highed milled rice have lost Cobastab 177%, Cobastab 280%, 86% of vitamin E, 67% of folic acid.
In order to solve above contradiction, recent domestic works out a kind of new Rice producing technology, that is: cultivated under uniform temperature and humidity by brown rice, until brown rice germination to a certain extent time be dried, obtain a kind of edible rice-sprouted unpolished rice newly.Sprouted unpolished rice remains the aleurone in the middle of brown rice chaff layer, makes mineral matter element and the Cobastab of the needed by human such as magnesium, potassium, calcium, zinc, iron abundant in aleurone 1, B 2, E etc. remained; And brown rice is after germinateing, and chaff layer fiber is softened, and its cooking, absorbability and mouthfeel improve simultaneously.Further research finds, in sprouted unpolished rice, various amino acid content obviously increases, and nutritive value is improved; Meanwhile, in its process, brown rice germ can produce a large amount of GABAs (GABA) human brain, blood vessel, nerve, internal organs etc. to multiple pharmacological function by self decarboxylic reaction.Therefore, sprouted unpolished rice and goods thereof are that a kind of consumption substantially exceeds highed milled rice close to highed milled rice, nutritional labeling, has functional staple food products of new generation widely.
Essence due to sprouted unpolished rice process is that a large amount of enzymes contained in brown rice are activated and discharge, free state is converted into from conjunction with state, therefore, the quality of the sprouted unpolished rice obtained under different processing conditions varies, and the difference of its nutrition and medical value is very huge.This also just people study the reason of sprouted unpolished rice processing technology further.
Summary of the invention
The object of the present invention is to provide a kind of brown rice germinator, make the process of brown rice germination more simple, be easy to operation, germinating time, speed and quality are more prone to control.
Another object of the present invention is to provide a kind of processing method utilizing above-mentioned germinator to prepare sprouted unpolished rice, and the method processing step is short, process is reliable, and being of high nutritive value of the sprouted unpolished rice obtained, medical function are strong.
A kind of brown rice germinator, inside in germinator is provided with music player and is connected with loudspeaker with sound equipment power amplifier by sound line, infrared heater is provided with in germinator, for heating the brown rice be placed in germinating box, temperature sensor and warm and humid sensor is provided with in germinator, described germinator is connected with the main control computer of its outer setting, described main control computer is connected with warm and humid sensor with temperature sensor, automatically regulates the temperature and humidity in germinator; Spraying humidifier, hydrofuge EGR, air-intake device and air draft EGR is also provided with in germinator.
A processing method for sprouted unpolished rice, using finished product brown rice or after paddy being removed impurity and shelling the brown rice made as processing raw material,
Described brown rice is sequentially processed according to the following steps,
(1) soak 8 ~ 12 hours with clear water at 25 ~ 30 DEG C of temperature after brown rice being rinsed with clear water;
(2) grain of rice vernalization rudiment in germinator under 25 ~ 32 DEG C of conditions, inside in germinator is provided with music player and is connected with loudspeaker with sound equipment power amplifier by sound line, infrared heater is provided with in germinator, for heating the brown rice be placed in germinating box, temperature sensor and warm and humid sensor is provided with in germinator, described germinator is connected with the main control computer of its outer setting, described main control computer is connected with warm and humid sensor with temperature sensor, automatically regulates the temperature and humidity in germinator; Spraying humidifier, hydrofuge EGR, air-intake device and air draft EGR is also provided with in germinator,
Change a clear water every 8,9,10 hours, every ventilation in 1 hour 1 time, to keep having sufficient oxygen in growing floor, when bud length is for 0.5-1.0 ㎜, stop rudiment, the brown rice after rudiment is clean with water rinse, centrifugal dehydration;
(3) grain of rice after rudiment is put into circulating ventilation drying box, drying 3 hours at 50 ~ 60 DEG C of temperature, obtained moisture weight content is the sprouted unpolished rice of 15-18%;
(4), in said process, for music play by brown rice, music decibel is 35-50 decibel.
(5) namely splitting vacuum packaging obtains sprouted unpolished rice finished product.
External expert finds, hydrone, under different acoustic environments, can present different crystallizations, when water hears excellent melody, can present fairly regular, beautiful crystallization.Different crystallization effects produces different impacts to human body, and the water of rule crystallization is more useful to human body.
Essence due to sprouted unpolished rice process is that a large amount of enzymes contained in brown rice are activated and discharge, free state is converted into from conjunction with state, therefore, the quality of the sprouted unpolished rice obtained under different processing conditions varies, and the difference of its nutrition and medical value is very huge.
Based on this, the present invention is also in above process for music play by brown rice, and described music mainly selects cheerful and light-hearted, excellent melody, as blue Danube, waltz etc., to promote activation and the release of enzyme material, promotes that it is converted into free state by conjunction with state.
For improving the quality of brown rice, carrying out before flushings soak, also comprise step select fresh, go mouldy and the brown rice of the paddy processing of germination percentage >=95% without disease and pest, nothing.
For ensureing the quality of brown rice, the numerical value of moisture, fatty acid value or acid value in brown rice finished product, peroxide value, microorganism before splitting vacuum packaging, should be checked.
Preferably, described brown rice is sequentially processed according to the following steps,
(1) at 25 DEG C of temperature, 8 hours are soaked with clear water after being rinsed by brown rice clear water;
(2) under 25 DEG C of conditions, make grain of rice vernalization rudiment in germinator, changed a clear water every 8,9,10 hours, every ventilation in 1 hour 1 time, to keep having sufficient oxygen in growing floor, when bud length is 0.5 ㎜, stop rudiment, brown rice after rudiment is clean with water rinse, centrifugal dehydration;
(3) grain of rice after rudiment is put into circulating ventilation drying box, drying 3 hours at 50 DEG C of temperature, obtained moisture weight content is the sprouted unpolished rice of 15%;
(4), in said process, for music blue Danube play by brown rice, music decibel is 35-50 decibel;
(5) namely splitting vacuum packaging obtains sprouted unpolished rice finished product.
Preferably, described brown rice is sequentially processed according to the following steps,
(1) at 30 DEG C of temperature, 12 hours are soaked with clear water after being rinsed by brown rice clear water;
(2) under 32 DEG C of conditions, make grain of rice vernalization rudiment in germinator, changed a clear water every 8,9,10 hours, every ventilation in 1 hour 1 time, to keep having sufficient oxygen in growing floor, when bud length is 1.0 ㎜, stop rudiment, brown rice after rudiment is clean with water rinse, centrifugal dehydration;
(3) grain of rice after rudiment is put into circulating ventilation drying box, drying 3 hours at 60 DEG C of temperature, obtained moisture weight content is the sprouted unpolished rice of 18%;
(4), in said process, for the sound in music spring play by brown rice, music decibel is 35-50 decibel;
(5) namely splitting vacuum packaging obtains sprouted unpolished rice finished product.
Said method is adopted to make sprouted unpolished rice, in every 100 grams of sprouted unpolished rices, the content of contained essential amino acid is, histidine 180-220 milligram, threonine 370-400 milligram, valine 670-700 milligram, methionine 185-220 milligram, phenylalanine 585-610 milligram, leucine 600-700 milligram, lysine 180-220 milligram, isoleucine 500-600 milligram.
Adopt the sprouted unpolished rice that said method is made, in every 100 grams of sprouted unpolished rices, the content of GABA is 9-12 milligram.
The present invention to promote activation and the release of the enzyme material in brown rice, can promote that it is converted into free state by conjunction with state, makes its more being rich in nutrition value.
Accompanying drawing explanation
According to embodiment and accompanying drawing, the present invention is described in further detail below.
Fig. 1 is brown rice germinator overall structure schematic diagram of the present invention.
In figure:
1, music player; 2, return fan; 3, wet-emitting blower; 4, outlet temperature sensor; 5, new wind blower fan; 6, damper; 7, blower fan; 8, the warm and humid sensor of import; 9, atomizing humidifier; 10, infrared heater.
Detailed description of the invention
Following examples only for illustration of the present invention, but are not used for limiting invention scope of the present invention.If no special instructions, the method adopted is the method that this area is commonly used.
Embodiment 1
As shown in Figure 1, a kind of brown rice germinator, comprise the rectangle germinating box of 2m × 2m × 4m, music player 1 is provided with in germinating box, described music player 1 is connected with loudspeaker with sound equipment power amplifier by sound line, owing to being provided with music player 1 and carrying out music by stereo set to the brown rice in case in germinating box, its music decibel play is that 35-50 decibel makes brown rice bud under the sound stimulation effect of melody, accelerate speed of germination, improve the Quality and yield of brown rice bud.
Infrared heating device is provided with in germinating box, for heating the brown rice be placed in germinating box, as the infrared heater 10 in Fig. 1, different processing temperature has a great impact brown rice bud component content tool, therefore the present invention adopts infrared heater 10 pairs of brown rice buds to heat, and the temperature data in germinating box passes to main control computer by outlet temperature sensor 4;
Spraying humidifier, hydrofuge EGR, the warm and humid sensor 8 of import is also provided with in germinator, spraying humidifier is as the atomizing humidifier 9 in Fig. 1, hydrofuge EGR is as the wet-emitting blower 3 in Fig. 1, the warm and humid sensor 8 of import is connected with main control computer by data wire, and the temperature and humidity numerical value in the germinating box detected is passed to main control computer;
Wind-controlling device, described wind-controlling device comprises air-intake device and air draft EGR, and air-intake device is as the blower fan 7 in Fig. 1, and air exhausting device is as the new wind blower fan 5. in Fig. 1
Germinating box casing is provided with air outlet and air inlet, germinating box is outside equipped with exhaust passage and air inlet duct, air-out passage is disposed with return air inlet 2, wet-emitting blower 3, outlet temperature sensor 4, new wind blower fan 5, the intersection of exhaust passage and air inlet duct is provided with damper 6, air inlet duct is disposed with blower fan 7, infrared heater 10, atomizing humidifier 9, the warm and humid sensor 8 of import.
The present invention operationally, the temperature and humidity in main control computer adjustment germinating box is furnished with outside germinating box, and in germinating box, install 4 combination loudspeakers be connected with the DVD player be arranged on outside germinating box, make brown rice under the spread effect of the sound wave of melody, accelerate speed of germination, improve the Quality and yield of brown rice.
External expert finds, hydrone, under different acoustic environments, can present different crystallizations, when water hears excellent melody, can present fairly regular, beautiful crystallization.Different crystallization effects produces different impacts to human body, and the water of rule crystallization is more useful to human body.
Essence due to sprouted unpolished rice process is that a large amount of enzymes contained in brown rice are activated and discharge, free state is converted into from conjunction with state, therefore, the quality of the sprouted unpolished rice obtained under different processing conditions varies, and the difference of its nutrition and medical value is very huge.
Based on this, the present invention is also in above process for music play by brown rice, and described music mainly selects cheerful and light-hearted, excellent melody, as blue Danube, waltz etc., to promote activation and the release of enzyme material, promotes that it is converted into free state by conjunction with state.
Above-mentioned germinator is utilized to prepare the processing method of sprouted unpolished rice as follows,
Select fresh, without disease and pest, without going mouldy and the brown rice of the paddy processing of germination percentage >=95%, using finished product brown rice or the brown rice made after paddy being removed impurity and shelling as processing raw material, as colored rice, giant embryo rice can be used as preferably,
Described brown rice is sequentially processed according to the following steps,
(1) at 25 DEG C of temperature, 8 hours are soaked with clear water after being rinsed by brown rice clear water;
(2) under 25 DEG C of conditions, make grain of rice vernalization rudiment in germinator,
Change a clear water every 8,9,10 hours, every ventilation in 1 hour 1 time, to keep having sufficient oxygen in growing floor, when bud length is for 0.5-1.0 ㎜, stop rudiment, the brown rice after rudiment is clean with water rinse, centrifugal dehydration;
Change a clear water every 8,9,10 hours, every ventilation in 1 hour 1 time, to keep having sufficient oxygen in growing floor, when bud length is 0.5 ㎜, stop rudiment, the brown rice after rudiment is clean with water rinse, centrifugal dehydration;
(3) grain of rice after rudiment is put into circulating ventilation drying box, drying 3 hours at 50 DEG C of temperature, obtained moisture weight content is the sprouted unpolished rice of 15%;
(4) in above process for brown rice plays music blue Danube, decibel 35.
(5) namely splitting vacuum packaging obtains sprouted unpolished rice finished product.
The numerical value of moisture, fatty acid value or acid value in brown rice finished product, peroxide value, microorganism should be checked before splitting vacuum packaging.
Embodiment 2
Select fresh, without disease and pest, without going mouldy and the brown rice of the paddy processing of germination percentage >=95%, using finished product brown rice or the brown rice made after paddy being removed impurity and shelling as processing raw material, as colored rice, giant embryo rice can be used as preferably,
Described brown rice is sequentially processed according to the following steps,
(1) at 30 DEG C of temperature, 12 hours are soaked with clear water after being rinsed by brown rice clear water;
(2) under 32 DEG C of conditions, make grain of rice vernalization rudiment in the germinator possessing temperature automatically controlled, auto spraying humidification, ventilation function, a clear water is changed every 8,9,10 hours, every ventilation in 1 hour 1 time, to keep having sufficient oxygen in growing floor, when bud length is 1.0 ㎜, stop rudiment, the brown rice after rudiment is clean with water rinse, centrifugal dehydration;
(3) grain of rice after rudiment is put into circulating ventilation drying box, drying 3 hours at 60 DEG C of temperature, obtained moisture weight content is the sprouted unpolished rice of 18%;
(4) in above process for brown rice plays the sound waltz in music spring, decibel 50;
(5) namely splitting vacuum packaging obtains sprouted unpolished rice finished product;
The numerical value of moisture, fatty acid value or acid value in brown rice finished product, peroxide value, microorganism should be checked before splitting vacuum packaging.
Embodiment 3
Select fresh, without disease and pest, without going mouldy and the brown rice of the paddy processing of germination percentage >=95%, using finished product brown rice or the brown rice made after paddy being removed impurity and shelling as processing raw material, as colored rice, giant embryo rice can be used as preferably,
Described brown rice is sequentially processed according to the following steps,
(1) at 27 DEG C of temperature, 10 hours are soaked with clear water after being rinsed by brown rice clear water;
(2) under 29 DEG C of conditions, make grain of rice vernalization rudiment in the germinator possessing temperature automatically controlled, auto spraying humidification, ventilation function, a clear water is changed every 8,9,10 hours, every ventilation in 1 hour 1 time, to keep having sufficient oxygen in growing floor, when bud length is 0.7 ㎜, stop rudiment, the brown rice after rudiment is clean with water rinse, centrifugal dehydration;
(3) grain of rice after rudiment is put into circulating ventilation drying box, drying 3 hours at 55 DEG C of temperature, obtained moisture weight content is the sprouted unpolished rice of 17%;
(4) in above process for brown rice plays the sound in music spring, decibel 40;
(5) namely splitting vacuum packaging obtains sprouted unpolished rice finished product.
The numerical value of moisture, fatty acid value or acid value in brown rice finished product, peroxide value, microorganism should be checked before dress.
Brown rice bud prepared by above-described embodiment 1-3, in every 100 grams of sprouted unpolished rices, the content of contained essential amino acid is, histidine 180-220 milligram, threonine 370-400 milligram, valine 670-700 milligram, methionine 185-220 milligram, phenylalanine 585-610 milligram, leucine 600-700 milligram, lysine 180-220 milligram, isoleucine 500-600 milligram.
In every 100 grams of sprouted unpolished rices, the content of GABA is 9-12 milligram.
China is maximum paddy production and consumption state, produces about 1.85 hundred million tons, paddy rice per year, accounts for 42% of national total output of grain, have population more than half to take rice as staple food.The present invention is expected to improve brown rice mouthfeel and nutrition, comprises the essential amino acid and non-essential amino acid content that increase and form human body protein, increases the vitamin of needed by human body, mineral matter and other bioactivator.This invention is to the nutritive value and the edibility that effectively improve rice, and the malnutrition that prevention proteins,vitamins,minerals insufficiency of intake causes or deficiency disease, promote the aspects such as health and all have very important significance.
The present invention to promote activation and the release of the enzyme material in brown rice, can promote that it is converted into free state by conjunction with state, makes its more being rich in nutrition value.

Claims (8)

1. a brown rice germinator, it is characterized in that: the inside in germinator is provided with music player and is connected with loudspeaker with sound equipment power amplifier by sound line, infrared heater is provided with in germinator, for heating the brown rice be placed in germinating box, temperature sensor and warm and humid sensor is provided with in germinator, described germinator is connected with the main control computer of its outer setting, described main control computer is connected with warm and humid sensor with temperature sensor, automatically regulates the temperature and humidity in germinator; Spraying humidifier, hydrofuge EGR, air-intake device and air draft EGR is also provided with in germinator.
2. utilize brown rice germinator to prepare a method for sprouted unpolished rice, using finished product brown rice or after paddy being removed impurity and shelling the brown rice made as processing raw material, it is characterized in that:
Described brown rice is sequentially processed according to the following steps,
(1) soak 8 ~ 12 hours with clear water at 25 ~ 30 DEG C of temperature after brown rice being rinsed with clear water;
(2) grain of rice vernalization rudiment in germinator under 25 ~ 32 DEG C of conditions,
Change a clear water every 8,9,10 hours, every ventilation in 1 hour 1 time, to keep having sufficient oxygen in growing floor, when bud length is for 0.5-1.0 ㎜, stop rudiment, the brown rice after rudiment is clean with water rinse, centrifugal dehydration;
(3) grain of rice after rudiment is put into circulating ventilation drying box, drying 3 hours at 50 ~ 60 DEG C of temperature, obtained moisture weight content is the sprouted unpolished rice of 15-18%;
(4), in said process, for music play by brown rice, music decibel is 35-50 decibel;
(5) namely splitting vacuum packaging obtains sprouted unpolished rice finished product.
3. a kind of method utilizing brown rice germinator to prepare sprouted unpolished rice as claimed in claim 2, is characterized in that: carrying out before flushing soaks, also comprise step select fresh, go mouldy and the brown rice of the paddy processing of germination percentage >=95% without disease and pest, nothing.
4. a kind of method utilizing brown rice germinator to prepare sprouted unpolished rice as claimed in claim 2, is characterized in that: the numerical value should checking moisture, fatty acid value or acid value in brown rice finished product, peroxide value, microorganism before splitting vacuum packaging.
5. a kind of method utilizing brown rice germinator to prepare sprouted unpolished rice as claimed in claim 2, is characterized in that: sequentially processed according to the following steps by described brown rice,
(1) at 25 DEG C of temperature, 8 hours are soaked with clear water after being rinsed by brown rice clear water;
(2) under 25 DEG C of conditions, make grain of rice vernalization rudiment in germinator, changed a clear water every 8,9,10 hours, every ventilation in 1 hour 1 time, to keep having sufficient oxygen in growing floor, when bud length is 0.5 ㎜, stop rudiment, brown rice after rudiment is clean with water rinse, centrifugal dehydration;
(3) grain of rice after rudiment is put into circulating ventilation drying box, drying 3 hours at 50 DEG C of temperature, obtained moisture weight content is the sprouted unpolished rice of 15%;
(4), in said process, for music blue Danube play by brown rice, music decibel is 35-50 decibel;
(5) namely splitting vacuum packaging obtains sprouted unpolished rice finished product.
6. a kind of method utilizing brown rice germinator to prepare sprouted unpolished rice as claimed in claim 2, is characterized in that: sequentially processed according to the following steps by described brown rice,
(1) at 30 DEG C of temperature, 12 hours are soaked with clear water after being rinsed by brown rice clear water;
(2) under 32 DEG C of conditions, make grain of rice vernalization rudiment in germinator, changed a clear water every 8,9,10 hours, every ventilation in 1 hour 1 time, to keep having sufficient oxygen in growing floor, when bud length is 1.0 ㎜, stop rudiment, brown rice after rudiment is clean with water rinse, centrifugal dehydration;
(3) grain of rice after rudiment is put into circulating ventilation drying box, drying 3 hours at 60 DEG C of temperature, obtained moisture weight content is the sprouted unpolished rice of 18%;
(4), in said process, for the sound in music spring play by brown rice, music decibel is 35-50 decibel;
(5) namely splitting vacuum packaging obtains sprouted unpolished rice finished product.
7. adopt the sprouted unpolished rice in claim 2-6 obtained by any one claim, it is characterized in that: in every 100 grams of sprouted unpolished rices, the content of contained essential amino acid is, histidine 180-220 milligram, threonine 370-400 milligram, valine 670-700 milligram, methionine 185-220 milligram, phenylalanine 585-610 milligram, leucine 600-700 milligram, lysine 180-220 milligram, isoleucine 500-600 milligram.
8. adopt the sprouted unpolished rice in claim 2-6 obtained by any one claim, it is characterized in that: in every 100 grams of sprouted unpolished rices, the content of GABA is 9-12 milligram.
CN201510434371.5A 2015-07-22 2015-07-22 Brown rice germinator and method for preparing sprouted brown rice by utilizing brown rice germinator Pending CN105011023A (en)

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Publication number Priority date Publication date Assignee Title
CN114052181A (en) * 2021-11-30 2022-02-18 天津运昌农业科技发展有限公司 Rice GABA (Gamma amino acid butyric acid) germinated germ and production process thereof
CN114052181B (en) * 2021-11-30 2024-03-22 天津运昌农业科技发展有限公司 Rice GABA germinated embryo rice and production process thereof
CN114097999A (en) * 2021-12-03 2022-03-01 安徽燕之坊食品有限公司 Microbial treatment optimization process technology of germinated brown rice

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Application publication date: 20151104