CN105005224B - Keep the constant drier control unit of regeneration air rate - Google Patents
Keep the constant drier control unit of regeneration air rate Download PDFInfo
- Publication number
- CN105005224B CN105005224B CN201510352237.0A CN201510352237A CN105005224B CN 105005224 B CN105005224 B CN 105005224B CN 201510352237 A CN201510352237 A CN 201510352237A CN 105005224 B CN105005224 B CN 105005224B
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- CN
- China
- Prior art keywords
- stepper motor
- regeneration
- pressure sensor
- air flow
- driving circuit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/047—Pressure swing adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25338—Microprocessor
Abstract
The invention discloses a kind of drier control unit for keeping regeneration air rate constant, belong to drying device field.Including mass air flow sensor, pressure sensor, stepper motor driving circuit, microprocessor, memory and power supply, the mass air flow sensor and pressure sensor are arranged on drier air inlet, mass air flow sensor, pressure sensor, stepper motor driving circuit and memory cell are connected with processor, and power supply is powered for whole control unit.Microprocessor is fed back to by the flow of mass air flow sensor and the real-time detection gas of pressure sensor, pressure size, microprocessor sends signal according to the size for determining the regeneration throttle orifice required in air rate setting value and controls stepper motor forward or reverse by stepper motor driving circuit to adjust the change of regeneration throttle orifice greatly or diminish, regulation regeneration air consumption, it is constant so as to keep regenerating air rate, reduce the loss of compressed air.
Description
Technical field
The present invention relates to a kind of drier controlling organization, is especially a kind of drier control for keeping regeneration air rate constant
Unit processed, belongs to drying device field.
Background technology
System of non heated regeneration dryer is to use principle of pressure swing adsorption, and compressed air is dried using heatless regeneration method
A kind of equipment.System of non heated regeneration dryer device is simple to operate with its, the advantages that reliable operation, obtains widely should in every profession and trade
With.But existing heatless regeneration drying can not ensure that regeneration air rate is constant in regeneration, cause the loss of a large amount of compressed airs,
Increase drier operation expenditure and the wasting of resources.
The content of the invention
The technical problems to be solved by the invention are to overcome prior art defect, there is provided a kind of damage that can reduce finished product gas
The holding of consumption regenerates the constant drier control unit of air rate.
In order to solve the above-mentioned technical problem, the drier control unit provided by the invention for keeping regeneration air rate constant,
Including mass air flow sensor, pressure sensor, stepper motor driving circuit, microprocessor, memory and power supply, the air
Flowmeter and pressure sensor are arranged on drier air inlet, the mass air flow sensor, pressure sensor, driving stepper motor electricity
Road and memory cell are connected with processor, and power supply is powered for whole control unit.
In the present invention, the power supply exports direct current 5V and direct current 24V respectively;The direct current 5V is used for microprocessor
Device, stepper motor driving circuit and memory power supply;Direct current 24V is used for the power supply to mass air flow sensor and pressure sensor.
In the present invention, the memory is E2PROM.
The beneficial effects of the present invention are:The present invention detects drier by mass air flow sensor and pressure sensor and entered in real time
The flow of gas port gas, pressure size feed back to microprocessor, and microprocessor is required in air rate setting value according to determining
Regeneration throttle orifice size, send signal and control stepper motor forward or reverse to adjust again by stepper motor driving circuit
Tight knot discharge orifice becomes big or diminished, regulation regeneration air consumption, constant so as to keep regenerating air rate, reduces the loss of compressed air.
Brief description of the drawings
Fig. 1 is the structural representation that the present invention keeps regenerating the constant drier control unit of air rate.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
As shown in figure 1, the present invention keeps the constant drier control unit of regeneration air rate, including mass air flow sensor and pressure
Force snesor, stepper motor driving circuit, microprocessor, memory and power supply;Mass air flow sensor and pressure sensor, step
Stepper motor drive circuit and memory are connected with microprocessor.
Power supply is powered for whole control unit, and power supply exports direct current 5V and direct current 24, wherein direct current 5V respectively
For being powered to microprocessor, stepper motor driving circuit and memory, direct current 24V is used for mass air flow sensor and pressure sensing
The power supply of device.
Mass air flow sensor, pressure sensor are arranged at the air inlet of drier, for detecting drier inlet air
Flow and pressure simultaneously feed data back to microprocessor.
Stepper motor driving circuit receives the signal from microprocessor and execution, controls the forward or reverse of stepper motor
To realize the regulation of regeneration hole size.
Memory is used to store the size for regenerating hole after adjustment terminates, with being easy to comparison next time;Memory uses
E2PROM, its speed is fast, and stability is good, and data will not lose after a power failure.
Microprocessor is mainly used in after receiving air mass flow and pressure sensor data, is calculated according to flow and pressure gauge
In the case that air rate is constant, the size in required regeneration hole, sends control signal to stepper motor driving circuit and perform.
The present invention specific work process be:The flowmeter and pressure sensor for being arranged on drier air inlet will be examined in real time
The pressure and data on flows measured is transmitted to microprocessor, after microprocessor receives data, is calculated according to flow and pressure gauge
In the case that air rate is constant, the size in required regeneration hole, control signal is sent to stepper motor driving circuit, stepping electricity
Drive circuit controls stepper motor rotating, run time to carry out regeneration hole size after receiving the signal from microprocessor
Adjustment, memory then store the size that hole is regenerated after this adjustment terminates.
When needing to adjust regeneration hole size again, microprocessor first reads the size for regenerating hole in memory at present, then
The flow and pressure detected according to flowmeter and pressure sensor goes to calculate the size in regeneration hole, then that two regeneration holes are big
It is small to be compared, it is determined that regeneration hole is increase or reduction, and then determine the Driving Stepping Motor of regulation regeneration hole size just
Reversion and the time of required rotation, while the regeneration hole value that this is calculated is stored into memory.Microprocessor passes through
Drive circuit Driving Stepping Motor, stepper motor is run the regular hour, the size in adjustment regeneration hole, thus keep regeneration consumption
Gas rate it is constant.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, some improvement can also be made under the premise without departing from the principles of the invention, and these improvement also should be regarded as the present invention's
Protection domain.
Claims (3)
- A kind of 1. drier control unit for keeping regeneration air rate constant, it is characterised in that:Passed including mass air flow sensor, pressure Sensor, stepper motor driving circuit, processor, memory and power supply, the mass air flow sensor and pressure sensor are set In drier air inlet, the mass air flow sensor, pressure sensor, stepper motor driving circuit and memory connect with processor Connect, power supply is powered for whole control unit;The mass air flow sensor and pressure sensor are used to detecting drier inlet air flow and pressure and by data feedbacks To processor;The memory is used for the numerical value of the size in storing, regenerating hole;The processor is used to receive air mass flow and pressure sensor data, and the size in regeneration hole is determined after processing, sends control Signal processed is to stepper motor driving circuit;The stepper motor driving circuit is used to control stepper motor to adjust the size in regeneration hole, the perseverance of holding regeneration air rate It is fixed.
- 2. the drier control unit according to claim 1 for keeping regeneration air rate constant, it is characterised in that:The confession Power supply exports direct current 5V and direct current 24V respectively;The direct current 5V is used for processor, stepper motor driving circuit and memory Power supply;Direct current 24V is used to power to mass air flow sensor and pressure sensor.
- 3. the drier control unit according to claim 1 or 2 for keeping regeneration air rate constant, it is characterised in that:Institute It is E2PROM to state memory.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510352237.0A CN105005224B (en) | 2015-06-24 | 2015-06-24 | Keep the constant drier control unit of regeneration air rate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510352237.0A CN105005224B (en) | 2015-06-24 | 2015-06-24 | Keep the constant drier control unit of regeneration air rate |
Publications (2)
Publication Number | Publication Date |
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CN105005224A CN105005224A (en) | 2015-10-28 |
CN105005224B true CN105005224B (en) | 2018-03-27 |
Family
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CN201510352237.0A Active CN105005224B (en) | 2015-06-24 | 2015-06-24 | Keep the constant drier control unit of regeneration air rate |
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Families Citing this family (1)
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CN110673011A (en) * | 2019-10-31 | 2020-01-10 | 苏州通富超威半导体有限公司 | Semiconductor testing device |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101963147A (en) * | 2010-08-27 | 2011-02-02 | 深圳市普博科技有限公司 | Control panel and corresponding devices of airflow generating equipment |
CN102707639A (en) * | 2012-05-29 | 2012-10-03 | 江苏德厚机电有限公司 | Multifunctional controller for air dryer |
CN202522931U (en) * | 2011-12-01 | 2012-11-07 | 北京北分瑞利分析仪器(集团)有限责任公司 | Gas flow control device |
CN103590880A (en) * | 2013-11-05 | 2014-02-19 | 陈明军 | Exhaust system and method for outputting gas in constant flow mode |
CN204261544U (en) * | 2014-12-03 | 2015-04-15 | 广东太安伊侨气体设备有限公司 | A kind of regeneration tolerance auto-control energy-saving device of absorption type dryer |
CN204790371U (en) * | 2015-06-24 | 2015-11-18 | 江苏德厚机电有限公司 | Keep regeneration to consume desicator control unit that gas rate is invariable |
-
2015
- 2015-06-24 CN CN201510352237.0A patent/CN105005224B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101963147A (en) * | 2010-08-27 | 2011-02-02 | 深圳市普博科技有限公司 | Control panel and corresponding devices of airflow generating equipment |
CN202522931U (en) * | 2011-12-01 | 2012-11-07 | 北京北分瑞利分析仪器(集团)有限责任公司 | Gas flow control device |
CN102707639A (en) * | 2012-05-29 | 2012-10-03 | 江苏德厚机电有限公司 | Multifunctional controller for air dryer |
CN103590880A (en) * | 2013-11-05 | 2014-02-19 | 陈明军 | Exhaust system and method for outputting gas in constant flow mode |
CN204261544U (en) * | 2014-12-03 | 2015-04-15 | 广东太安伊侨气体设备有限公司 | A kind of regeneration tolerance auto-control energy-saving device of absorption type dryer |
CN204790371U (en) * | 2015-06-24 | 2015-11-18 | 江苏德厚机电有限公司 | Keep regeneration to consume desicator control unit that gas rate is invariable |
Non-Patent Citations (1)
Title |
---|
浅析无热再生式压缩空气干燥器的工作原理及应用;韩艳;《新疆有色金属》;20131231(第6期);第96-97页 * |
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CN105005224A (en) | 2015-10-28 |
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