Containing vacuum aluminum-coated internal lining paper and the production method thereof of UV solidified coating
Technical field
The invention belongs to cigarette wrapping paper technical field, relate to tobacco lining paper, particularly containing vacuum aluminum-coated internal lining paper and the production method thereof of UV solidified coating.
Background technology
Tobacco lining paper is the paper being lining in the soft box of cigarette or hard box internal layer, and playing moistureproof damp proof effect to cigarette, can prevent cigarette from going mouldy and fragrance loss, is very important cigarette packaging material.
Vacuum aluminum-coated technology is, in high vacuum, high-purity aluminium wire is heated to about 1500 DEG C, and aluminium wire is after fusing, evaporation, and metallic aluminium is attached to the surface of plated film substrate, thus completes film and aluminize.Vacuum aluminum-coated internal lining paper is the product that vacuum aluminum-coated technology is applied in internal lining paper production field, can be divided into vacuum aluminum-coated directly plating papers and vacuum aluminum-coated transferring paper again by production technology difference.
The step that the production technology of vacuum aluminum-coated directly plating papers is general is: aluminium wire is in vacuum environment atomization under 1450 ~ 1500 DEG C of high temperature, aluminium atomic deposition is on paper base material coating layer, form aluminium coated, and be attached on the straight plating body paper of surface coating process equably, be condensed into the aluminium film that one deck is very thin, finally paint, cut.The feature of vacuum aluminum-coated directly plating papers is that production technology is simple, requires higher to the material of body paper.Straight plating body paper uses wood pulp fibre magma to make, and the nontoxic coating layer that surface has layer very level and smooth, the general coating weight of coating layer is at 12 ~ 15g/m
2, smoothness is at more than 800s, and paper density is higher than common body paper.
The general preparation process of vacuum aluminum-coated transferring paper production technology is: in vacuum aluminum-plating machine, metallic aluminium is plated on the transfer membrane of coating process, such as BOPP, PET film etc., gluing and common body paper carry out compound again, then peeled off by transfer membrane, aluminium coated transfers to body paper surface by adhesive effect.Vacuum aluminum-coated transferring paper can produce aluminized paper quantitative arbitrarily, but complex process, transfer membrane needs harmless treatment after finishing using and discarding, and adds cost.
Common liner body paper can produce the adverse consequences such as curling, disconnected paper in primary coat process, produces straight plating internal lining paper at present and generally adopts straight plating body paper as base stock.Because body paper price is higher, the cost ratio transfer paper of directly plating papers will exceed about 15%, and directly plating papers is when bottom-coating heating, drying, and solvent is volatile to be polluted, and consumes energy also higher.Higher production cost has become straight plating internal lining paper and has used the obstacle in extension process.
Summary of the invention
One object of the present invention is, in order to reduce the cost of directly plating papers, discloses a kind of vacuum aluminum-coated internal lining paper containing UV solidified coating.
Containing a vacuum aluminum-coated internal lining paper for UV solidified coating, be followed successively by UV solidified coating (3) and aluminium coated (2) on liner body paper (4) surface, described aluminum layer thickness is 20 ~ 45nm.
In more excellent disclosed example of the present invention, on aluminium coated (2), be also coated with protective layer (1).
Another object of the present invention, discloses the production method of the above-mentioned vacuum aluminum-coated internal lining paper containing UV solidified coating, comprises the following steps:
1) UV solidified coating coating is prepared
In the liquid resin with UV solidification function, add light trigger, auxiliary agent, high speed dispersion, the UV forming homogeneous is coating material solidified, and this coating can adopt blade coating, the mode of spraying coats paper surface, forms uniform coating layer.
2) on body paper, make the coating layer containing UV solidification
Above-mentioned coating is coated on body paper light face by coating (blade coating or spraying), form the uniform wet coating layer of thickness, wet coating layer is at normal temperatures by UV light irradiation, ultraviolet energy is utilized to cause chemical crosslinking, polymerization, in several milliseconds, wet flowable curing of coatings is become to be combined firmly dry coating with paper base material, i.e. UV solidified coating.
3) vacuum aluminum-coated
In high vacuum conditions, by aluminium wire atomization under 1450-1500 DEG C of condition, aluminium atom flows under vacuum on UV solidified coating, deposition, internal lining paper is formed the aluminium lamination that one deck 20 ~ 45nm is thick, this directly plates, and internal lining paper can print, the various pattern of embossing, also can be coated with colouring and form colorful straight plating internal lining paper.
Containing a production method for the vacuum aluminum-coated internal lining paper of UV solidified coating, comprise the steps:
UV solidified coating coating is carried out premixed by A, high speed dispersor, then uses high-speed emulsifying machine emulsion dispersion, forms homogeneous UV solidified coating coating;
B, UV solidified coating coating is spread evenly across 50 ~ 70g/ ㎡ liner body paper surface, coating weight 10 ± 1g/ ㎡, with the speed of 150 ~ 200m/min by electric pole type UV lamp box solidification, light wavelength 280 ~ 320nm;
C, internal lining paper after coating are inserted in vacuum aluminum-plating machine and are aluminized, vacuum≤0.1Pa, speed of aluminizing 400 ~ 1000m/min;
D, directly plating papers surface printing after aluminizing or embossing or coating, form protective layer.
UV solidified coating coating disclosed in this invention, is mixed by the liquid resin and light trigger, monomer and auxiliary agent with UV solidification function and forms.
UV solidified coating coating disclosed in this invention, wherein, the liquid resin of described UV solidification function is the urethane acrylate 40 ~ 50 parts of two degrees of functionality, with propylene oxide ester 30 ~ 40 parts, light trigger is trimethylolpropane triacrylate (TMPTA) 1 ~ 10 part, monomer (SR355) 1 ~ 5 part, described auxiliary agent is by promoter, levelling agent, defoamer forms, wherein promoter is acrylate phosphate (CMP-200) 1 ~ 2 part, levelling agent is fluorine-carbon modified acrylic resin (EFKA 3777) 0.1-1 part, defoamer is organic silicon modified by polyether (EFKA 3239) 0.1 ~ 1 part, be parts by mass.
Obtained directly plating papers is suitable for printed patterns, or colouring, can be obtained the straight plating internal lining paper of the multiple coating layer containing UV solidification by following process.
beneficial effect
Present invention process is simple, and the UV curing of coatings time is short, solvent-free volatilization, and production efficiency is high, meanwhile, uses body paper to be common liner body paper, and cost reduces about 15% than straight plating body paper, is a kind of energy saving and environment friendly technique.Aluminium lamination covers UV solidified coating surface, greatly strengthens light reflectance, highlights metal-like, forms the vacuum aluminum-coated internal lining paper with extremely strong metal sense.After follow-up printed patterns, coat protective layer, effect is attractive in appearance, has good machinability.
Accompanying drawing explanation
Fig. 1 is the vacuum aluminum-coated lining paper structure schematic diagram containing UV solidified coating.
In figure, each component names is respectively: 1, protective layer, and 2, aluminium coated, 3, UV solidified coating, 4, liner body paper.
Detailed description of the invention
Below in conjunction with concrete embodiment, the present invention will be further described, and to make those skilled in the art understand the present invention better, but the present invention is not limited to following examples.
embodiment 1
Containing a vacuum aluminum-coated internal lining paper for UV solidified coating, be followed successively by UV solidified coating (3) and aluminium coated (2) on liner body paper (4) surface.
embodiment 2
Containing a vacuum aluminum-coated internal lining paper for UV solidified coating, be followed successively by what aluminium coated (2) of UV solidified coating (3) on liner body paper (4) surface, on aluminium coated (2), be also coated with protective layer (1).
embodiment 3
Containing the production method of the vacuum aluminum-coated internal lining paper of UV solidified coating, comprise the steps:
(1) urethane acrylate 50 parts of two degrees of functionality is got, propylene oxide ester 32 parts, TMPTA 2 parts, polyethylene glycol acrylate 14.5 parts, levelling agent 3 parts, defoamer 1.5 parts, first carries out pre-dispersed with high speed dispersor, then use high-speed emulsifying machine emulsion dispersion, form isotropic body;
(2) this homogeneous is coated on the liner body paper of 52g/ ㎡ by blade coating mode, coating weight 8g/ ㎡, internal lining paper after coating is with the speed of 150-200m/min by electric pole type UV lamp box, and light wavelength 280-320nm, is formed after solidification and paper substrate combines firmly UV solidified coating;
(3) enter vacuum aluminizing system to aluminize, vacuum≤0.1Pa, aluminium wire is atomization under 1450-1500 DEG C of high temperature, atomizing al deposition is on paper base material coating layer, form aluminium coated, the speed of aluminizing can regulate as required within the scope of 400-1000m/min, and aluminium coated has the effect of massive metal sense, and namely the straight plating internal lining paper containing UV solidified coating is made.
This directly plating papers is suitable for printed patterns, or colouring, just can become various straight plating internal lining paper like this by following process.
embodiment 4
Containing the production method of the vacuum aluminum-coated internal lining paper of UV solidified coating, comprise the steps:
(1) urethane acrylate 45 parts of two degrees of functionality is got, propylene oxide ester 35 parts, TMPTA 5 parts, polyethylene glycol acrylate 10 parts, levelling agent 3 parts, defoamer 2 parts, first carries out pre-dispersed with high speed dispersor, then use high-speed emulsifying machine emulsion dispersion, form isotropic body;
(2) this homogeneous is coated on the liner body paper of 44g/ ㎡ by blade coating mode, coating weight 12g/ ㎡, internal lining paper after coating is with the speed of 150-200m/min by electric pole type UV lamp box, and light wavelength 280-320nm, is formed after solidification and paper substrate combines firmly UV solidified coating;
(3) enter vacuum aluminizing system to aluminize, vacuum≤0.1Pa, aluminium wire is atomization under 1450-1500 DEG C of high temperature, atomizing al deposition is on paper base material coating layer, form aluminium coated, the speed of aluminizing can regulate as required within the scope of 400-1000m/min, and aluminium coated has the effect of massive metal sense, and namely the straight plating internal lining paper containing UV solidified coating is made.
This directly plating papers is suitable for printed patterns, or colouring, just can become various straight plating internal lining paper like this by following process.
embodiment 5
Containing the production method of the vacuum aluminum-coated internal lining paper of UV solidified coating, comprise the steps:
(1) urethane acrylate 40 parts of two degrees of functionality is got, propylene oxide ester 40 parts, TMPTA 3 parts, polyethylene glycol acrylate 15 parts, levelling agent 1.5 parts, defoamer 0.5 part, first carries out pre-dispersed with high speed dispersor, then use high-speed emulsifying machine emulsion dispersion, form isotropic body;
(2) this homogeneous is coated on the liner body paper of 60g/ ㎡ by blade coating mode, coating weight 10g/ ㎡, internal lining paper after coating is with the speed of 150-200m/min by electric pole type UV lamp box, and light wavelength 280-320nm, is formed after solidification and paper substrate combines firmly UV solidified coating;
(3) enter vacuum aluminizing system to aluminize, vacuum≤0.1Pa, aluminium wire is atomization under 1450-1500 DEG C of high temperature, atomizing al deposition is on paper base material coating layer, form aluminium coated, the speed of aluminizing can regulate as required within the scope of 400-1000m/min, and aluminium coated has the effect of massive metal sense, and namely the straight plating internal lining paper containing UV solidified coating is made.This directly plating papers is suitable for printed patterns, or colouring, just can become various straight plating internal lining paper like this by following process.
The above-mentioned straight plating internal lining paper containing UV solidified coating, directly can adopt the mode following process of pattern printing, full space of a whole page painting, the straight plating internal lining paper effect containing UV solidified coating wherein obtained by embodiment 5 is best.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or the conversion of equivalent flow process, or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.