CN105002659B - A kind of nano aluminium oxide Composite aramid fiber laminated cloth and preparation method thereof - Google Patents

A kind of nano aluminium oxide Composite aramid fiber laminated cloth and preparation method thereof Download PDF

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Publication number
CN105002659B
CN105002659B CN201510475204.5A CN201510475204A CN105002659B CN 105002659 B CN105002659 B CN 105002659B CN 201510475204 A CN201510475204 A CN 201510475204A CN 105002659 B CN105002659 B CN 105002659B
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glue
aramid fiber
aluminium oxide
cloth
nano aluminium
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CN105002659A (en
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张艳朋
高虹
刘胜
路忠跃
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Hebei Pufan Protection Technology Co ltd
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BEIJING PUFAN PROTECTION TECHNOLOGY CO LTD
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Abstract

A kind of nano aluminium oxide Composite aramid fiber laminated cloth, its composition, which is constituted, to be included:Add nano aluminium oxide in aramid fiber and glue, the glue, nano aluminium oxide accounts for 0.5 8.0 in Composite aramid fiber laminated cloth, a kind of preparation method of nano aluminium oxide Composite aramid fiber laminated cloth, including:Process, heating, drying process and staggeredly laminated process are cut in glue preparation process, plastic roll operational sequence, parking;Added by the special process of glue aluminum oxide, enhance the hardness and shock resistance of nonmetal bulletproof material;Manufactured using special process, in the case where strengthening various shellproof parameters, alleviate the weighing load of overall bullet resistant material;Technique is simple, cheap, and safety coefficient is high, energy-conserving and environment-protective.

Description

A kind of nano aluminium oxide Composite aramid fiber laminated cloth and preparation method thereof
Technical field
Patent of the present invention is related to a kind of laminated cloth and its technology for producing field, and especially a kind of nano aluminium oxide is combined Aramid No-Woven Cloth and preparation method thereof, the adhesive used in it with the addition of nano aluminium oxide, and percentage by weight shared by aluminum oxide is 0.5-8.0, resistance to (anti-) impact property of this Composite aramid fiber laminated cloth is good, and it is excellent that resistance to blunt hinders ability.
Background technology
Aramid fiber full name is " PPTA ", and English name is Aramid fiber, is a kind of new Type high-tech synthetic fibers.Due to containing benzene ring structure in strand, therefore, its strand rigidity is high, fibre strength is big.Its is strong Degree is 5~6 times of ordinary steel wire, and modulus value is 2~3 times of steel wire or glass fibre, and toughness is 2 times of ordinary steel wire, and is weighed Amount be only ordinary steel wire 1/5 or so, at a temperature of 560 DEG C, its special molecular chain structure can guarantee that the fiber do not decompose, Do not melt, and with good insulating properties.
Traditional shellproof nonmetallic materials use Aramid No-Woven Cloth technology substantially, and it is by aramid fiber in equipment such as wrapping machines On, it is fabricated by by opening up the processes such as silk, impregnation, drying, bulk composition is generally used now for acrylic acid, the solvent of polyurethane Or aqueous glue carries out impregnation making, these glues are covered on fiber, play a part of anchoring fiber position, make laminated cloth When by bullet impact, the energy of bullet can be transmitted along fiber, shellproof effect is played.
The performance of aramid fiber is very excellent, with the anti-tensile strength of highest, and very high modulus of elasticity and relatively low ratio are close Degree, but single aramid fiber can not be shellproof, it is necessary to it is multilayer laminated with the state of cloth with glue produced with combination into laminated cloth Form by the energy absorption of bullet impact, scattered, play shellproof effect.But due to the mechanical property and aramid fiber of glue Differ greatly, be greatly affected using Aramid No-Woven Cloth combination property made from above-mentioned technology, be mainly reflected in laminated cloth Hardness is relatively low, and the creep of laminated cloth is serious i.e. when bullet is incident, and shock resistance is poor, although bullet is not penetrated but caused Very serious " blunt wound ", the blunt trauma material that can only add the laminated cloth number of plies or the high cost of increase reaches the effect of protection, this Sample adds the load of wearer.
There is above-mentioned technical characteristic because aramid fiber is spacing, most flak jackets, the helmet, bulletproof armour are mostly used now Such technology, though the bulletproof device that this material is made has lightweight than steel plate, is easy to carry, manufacturing cost is low excellent Point, but its hardness for being reached and shock resistance need to be improved.
The content of the invention
It is an object of the present invention to provide a kind of nano aluminium oxide Composite aramid fiber laminated cloth and preparation method thereof, biography is solved The deficiency for bullet resistant material and its manufacture craft of uniting, improves shock resistance and the hardness of itself, and technique is simple, material cost Cheap, load is light.
In order to solve the above technical problems, the present invention provides a kind of nano aluminium oxide Composite aramid fiber laminated cloth, its composition is constituted Including:Nano aluminium oxide, nano aluminium oxide institute in Composite aramid fiber laminated cloth are added in aramid fiber and glue, the glue The percentage by weight accounted for is 0.5-8.0;
Through the test experience after various code tests and gunslinging, weight of such a aluminum oxide in Composite aramid fiber laminated cloth The content of percentage is optimal proportion, can reach best bulletproof effect, most light heavy burden and minimum manufacturing cost;
The addition of nano aluminium oxide causes molecule mass motion in the form of fritter, in addition to reducing the creep of macromolecular, The shock resistance of material is also set to get a promotion;
As one kind for example, the glue includes:Resin aqueous solution, curing agent and nano aluminium oxide, resin are water-soluble The mass ratio of liquid and matrix resin is 20-50:80-50;The mass ratio of resin aqueous solution and curing agent is 100:0.1-5;
As a kind of for example, the matrix resin typically uses polyurethane or acrylic resin;
As one kind for example, the curing agent can be amine curing agent, acid anhydride type curing agent and polyamide cure One kind or combination in the types such as agent;
As one kind for example, the auxiliary agents such as a certain proportion of defoamer and dispersant can also be added in the glue;
As a kind of for example, the content of the auxiliary agent is no more than the 10% of gross mass;
The present invention also provides a kind of preparation method of nano aluminium oxide Composite aramid fiber laminated cloth, including:Glue preparation process, Process, heating, drying process and staggeredly laminated process are cut in plastic roll operational sequence, parking;
1st, glue preparation process:
Prepared using resin aqueous solution, curing agent and nano aluminium oxide, the quality of resin aqueous solution and matrix resin Than for 20-50:80-50;The mass ratio of resin aqueous solution and curing agent is 100:0.1-5;Nano aluminium oxide Composite aramid fiber without 0.5-8.0 is accounted in latitude cloth;A certain proportion of defoamer and dispersant etc. can also be added in glue to help Agent, the content of the auxiliary agent is no more than the 10% of gross mass;Main equipment, will using the professional wrapping machine made used in laminated cloth The glue configured is placed in the glue box of wrapping machine, completes the operation of glue preparation process;
2nd, plastic roll operational sequence:
Aramid fiber is passed through into the glue box, one end of winding machine cylinder is fixed on, machine is opened, aramid fiber passes through glue With gluing knot after box, it is wrapped on the roller of wrapping machine;
The speed of the winding machine cylinder, is configured according to the line density of aramid fiber, it is ensured that between fiber and fiber Parallel arrangement, without gap;(under the utilization effect of the recovery heat of waste-heat recovery device, it can guarantee that the optimum efficiency of plastic roll While, the energy is not taken additionally, is also equipped with certain micelle recovering effect, energy-conserving and environment-protective)
3rd, process is cut in parking:
When fiber architecture is wound into the other end of roller, that is, represents that one layer of cloth is carried out, and now turns off equipment, cut fine Dimension, completes parking and cuts process;
4th, heating, drying process:
Heating, drying is carried out to completed one piece pure fiber cloth, temperature range is between 50 DEG C -120 DEG C;Dry Bi Hou, pure fiber cloth is removed from roller, completes heating, drying process;
5th, interlock laminated process:
Remove the pure fiber cloth arranged to cut off along 1/2nd of vertical fibers direction, become size shape identical Two pieces, one of fiber cloth dextrorotation is turn 90 degrees, is covered on another piece, with heating pressurization mode, by two Block fiber cloth is bonded together, and the laminated cloth for possessing longitude and latitude effect is made, and completes laminated process of interlocking.
Aluminum oxide also known as alundum (Al2O3), are White crystal powder, with high intensity, high rigidity, it is wear-resistant, corrosion-resistant, The functional structure material for the excellent specific property such as high temperature resistant, anti-oxidant, good insulating, surface area be big.Aluminum oxide has many homogeneities special-shaped Phase, wherein most common several crystal formations have α, β, γ etc..In recent years, with deepening continuously for studying nano aluminium oxide, it is applied Also constantly widening in field.Nano aluminium oxide glue is that positively charged featheriness aluminum oxide micelle is dispersed in using water as solvent Adhesive in.Due to its unique architectural characteristic, it can be dispersed in the matrix resin of adhesive, formation resin/receive Rice alumina composite material, the performance such as mechanics, calorifics, the electromagnetism of this composite all has significantly different compared with primary resin.It is special It is not that wear-resisting, toughness and impact resistance are greatly improved, so as to or obtain excellent combination property.And the viscosity of glue Relatively low, the permeable place of water can be permeated, and when glue moisture evaporation, colloidal particle is securely attached to body surface, grain Alumina is formed between son to combine, and greatly improves the hardness and shock resistance of material.
A kind of manufacturing equipment of nano aluminium oxide Composite aramid fiber laminated cloth,
Including motorized pulleys, fibre tube, glue box and drying unit, one end of the motorized pulleys and one end of glue box Connection, the other end of glue box and one end of drying unit are connected, and the other end of the drying unit and one end of fibre tube are connected;
As a kind of for example, also setting up a waste-heat recovery device above the drying unit;
As a kind of for example, the waste-heat recovery device is by the suction operation of induced-draught fan, by drying unit The waste heat waste gas suction of the particle containing glue, by pipeline, is supplied to glue box preheating;
The waste-heat recovery device is reused next waste heat is reclaimed, and is preheated, made to the colloid inside glue box Colloid inside glue box while reach preferably plastic roll effect with fiber, the not secondary waste energy, moreover it is possible to will drying dress Put the harmful colloidal solid absorbed and deliver again and be fixed up in the colloid in glue box, play the double cropping of energy-conserving and environment-protective With.
Beneficial effects of the present invention:
1st, added by the special process of glue aluminum oxide, enhance the hardness and impact resistance of nonmetal bulletproof material Energy;
2nd, manufactured using special process, in the case where strengthening various shellproof parameters, alleviate the negative of overall bullet resistant material Loading amount;
3rd, technique is simple, cheap, and safety coefficient is high;
4th, manufacturing equipment energy-conserving and environment-protective;
Brief description of the drawings
Fig. 1 is a kind of manufacturing equipment schematic diagram of nano aluminium oxide Composite aramid fiber laminated cloth of the invention
Fig. 2 is a kind of process chart of the preparation method of nano aluminium oxide Composite aramid fiber laminated cloth of the invention
Embodiment
Below in conjunction with the accompanying drawings to a preferred embodiment of the present invention will be described in detail.
Referring to figs. 1 to shown in Fig. 2, a kind of nano aluminium oxide Composite aramid fiber laminated cloth and preparation method thereof solves tradition The deficiency of bullet resistant material and its manufacture craft, improves shock resistance and the hardness of itself, and technique is simple, and the cost of material is low Honest and clean, load is light.
In order to solve the above technical problems, the present invention provides a kind of nano aluminium oxide Composite aramid fiber laminated cloth, its composition is constituted Including:Nano aluminium oxide, nano aluminium oxide institute in Composite aramid fiber laminated cloth are added in aramid fiber and glue, the glue The percentage by weight accounted for is 0.5-8.0;Experiments verify that, when nano aluminium oxide is in this percentage by weight, bulletproof effect is most Good, manufacturing cost is minimum;
The addition of nano aluminium oxide causes molecule mass motion in the form of fritter, in addition to reducing the creep of macromolecular, The shock resistance of material is also set to get a promotion;
As one kind for example, the glue includes:Resin aqueous solution, curing agent and nano aluminium oxide, resin are water-soluble The mass ratio of liquid and matrix resin is 20-50:80-50, experiments verify that, the preparation of such a ratio can not change ballistic performance Meanwhile, farthest reduce the pollution to environment;
The mass ratio of resin aqueous solution and curing agent is 100:0.1~5, verified through many experiments, such a ratio setting energy On the premise of ensureing that minimum fabrication cost and optimal ballistic performance are constant, farthest facilitate technique productions, reduce labor Fatigue resistance, improves the time of making the product of finished product;
As a kind of for example, the matrix resin typically uses polyurethane or acrylic resin;
As one kind for example, the curing agent can be amine curing agent, acid anhydride type curing agent and polyamide cure One kind or combination in the types such as agent;
As one kind for example, the auxiliary agents such as a certain proportion of defoamer and dispersant can also be added in the glue;
As a kind of for example, the content of the auxiliary agent is no more than the 10% of gross mass;
The present invention also provides a kind of preparation method of nano aluminium oxide Composite aramid fiber laminated cloth,
Including:Process, heating, drying process and staggeredly laminated work are cut in glue preparation process, plastic roll operational sequence, parking Sequence;
1st, glue preparation process:
Prepared using resin aqueous solution, curing agent and nano aluminium oxide, the quality of resin aqueous solution and matrix resin Than for 20-50:80-50;The mass ratio of resin aqueous solution and curing agent is 100:0.1-5;Nano aluminium oxide Composite aramid fiber without 0.5-8.0 is accounted in latitude cloth;A certain proportion of defoamer and dispersant etc. can also be added in glue to help Agent, the content of the auxiliary agent is no more than the 10% of gross mass;Main equipment, will using the professional wrapping machine made used in laminated cloth The glue configured is placed in the glue box of wrapping machine, completes the operation of glue preparation process;
2nd, plastic roll operational sequence:
Aramid fiber is passed through into the glue box, one end of winding machine cylinder is fixed on, machine is opened, aramid fiber passes through glue With gluing knot after box, it is wrapped on the roller of wrapping machine;
The speed of the winding machine cylinder, is configured according to the line density of aramid fiber, it is ensured that between fiber and fiber Parallel arrangement, without gap;
3rd, process is cut in parking:
When fiber architecture is wound into the other end of roller, that is, represents that one layer of cloth is carried out, and now turns off equipment, cut fine Dimension, completes parking and cuts process;
4th, heating, drying process:
Heating, drying is carried out to completed one piece pure fiber cloth, temperature range is between 50 DEG C -120 DEG C;Dry Bi Hou, pure fiber cloth is removed from roller, completes heating, drying process;
5th, interlock laminated process:
Remove the pure fiber cloth arranged to cut off along 1/2nd of vertical fibers direction, become size shape identical Two pieces, one of fiber cloth dextrorotation is turn 90 degrees, is covered on another piece, with heating pressurization mode, by two Block fiber cloth is bonded together, and the laminated cloth for possessing longitude and latitude effect is made, and completes laminated process of interlocking.
Aluminum oxide also known as alundum (Al2O3), are White crystal powder, with high intensity, high rigidity, it is wear-resistant, corrosion-resistant, The functional structure material for the excellent specific property such as high temperature resistant, anti-oxidant, good insulating, surface area be big.Aluminum oxide has many homogeneities special-shaped Phase, wherein most common several crystal formations have α, β, γ etc..In recent years, with deepening continuously for studying nano aluminium oxide, it is applied Also constantly widening in field.Nano aluminium oxide glue is that positively charged featheriness aluminum oxide micelle is dispersed in using water as solvent Adhesive in.Due to its unique architectural characteristic, it can be dispersed in the matrix resin of adhesive, formation resin/receive Rice alumina composite material, the performance such as mechanics, calorifics, the electromagnetism of this composite all has significantly different compared with primary resin.It is special It is not that wear-resisting, toughness and impact resistance are greatly improved, so as to or obtain excellent combination property.And the viscosity of glue Relatively low, the permeable place of water can be permeated, and when glue moisture evaporation, colloidal particle is securely attached to body surface, grain Alumina is formed between son to combine, and greatly improves the hardness and shock resistance of material.
In order to better illustrate production process, as a kind of for example, by a certain amount of alumina fluid dispersion (aluminum oxide Content be 20%) with original gelatin in mass ratio 1:20 mixing match stir 1-2h, the glue configured are added into the glue Enter glue box, line density is passed through into glue box for 1680dtex aramid fiber, the wound in parallel on wrapping machine winds the week of machine cylinder A length of 2.4m, the high 1.2m of cylinder, drum rotation speed are 72 turns/min;After twining under the infrared ray of 79 DEG C of temperature, dry 30min, is made after fiber cloth and removes, cut after rotation, be positioned on platen-press, and press temperature is 100 DEG C, pressure 10Mpa, 3min is suppressed, Composite aramid fiber laminated cloth is fabricated to.The Aramid No-Woven Cloth being made is cut into the square target pieces of 400mm*400mm, Target practice test is carried out after 28 layers of stacking, is detected by NIJ0101.06IIIA grades, clay recess is than undressed aramid fiber The average small 5mm of laminated cloth.
It is demonstrated experimentally that the special protection effect with the when Composite aramid fiber laminated cloth that technique productions go out is significantly, while plus Enter the lighter in weight of aramid fiber flak jackets, the helmet made from the laminated cloth of nano aluminium oxide, be effectively improved the quick anti-of army Should be able to power and protective capacities.
A kind of manufacturing equipment of nano aluminium oxide Composite aramid fiber laminated cloth,
Including motorized pulleys, fibre tube, glue box and drying unit, one end of the motorized pulleys and one end of glue box Connection, the other end of glue box and one end of drying unit are connected, and the other end of the drying unit and one end of fibre tube are connected;
As a kind of for example, also setting up a waste-heat recovery device above the drying unit;
As a kind of for example, the waste-heat recovery device is by the suction operation of induced-draught fan, by drying unit The waste heat waste gas suction of the particle containing glue, by pipeline, is supplied to glue box preheating;
The waste-heat recovery device is reused next waste heat is reclaimed, and is preheated, made to the colloid inside glue box Colloid inside glue box while reach preferably plastic roll effect with fiber, the not secondary waste energy, moreover it is possible to will drying dress Put the harmful colloidal solid absorbed and deliver again and be fixed up in the colloid in glue box, play the double cropping of energy-conserving and environment-protective With.
The present invention is added and matched by the special process of glue aluminum oxide, enhances the hardness of nonmetal bulletproof material And shock resistance;Manufactured using special process, in the case where strengthening various shellproof parameters, alleviate overall bullet resistant material Weighing load;The invented technology is simple, cheap, and safety coefficient is high.
Above-described is only the preferred embodiments of the present invention, and the explanation that should be understood that above example is to use Understand the method and its core concept of the present invention in help, the protection domain being not intended to limit the present invention is all the present invention's Any modification for being made within thought and principle, equivalent substitution etc., should be included in the scope of the protection.

Claims (2)

1. a kind of nano aluminium oxide Composite aramid fiber laminated cloth, its composition, which is constituted, to be included:Aramid fiber and glue, it is characterised in that Nano aluminium oxide is added in the glue, nano aluminium oxide accounts for 0.5- in Composite aramid fiber laminated cloth 8.0, the glue includes:Resin aqueous solution, auxiliary agent and nano aluminium oxide, the auxiliary agent are one kind in curing agent, resin water The mass ratio of solution and matrix resin is 20-50:80-50;The mass ratio of resin aqueous solution and curing agent is 100:0.1-5;Institute Matrix resin is stated using polyurethane or acrylic resin;The curing agent is amine curing agent, acid anhydride type curing agent and polyamides One kind or combination in amine hardener;The content of the auxiliary agent is no more than the 10% of gross mass.
2. a kind of preparation method of nano aluminium oxide Composite aramid fiber laminated cloth, it is characterised in that including:Glue preparation process, rolling Process, heating, drying process and staggeredly laminated process are cut in glue operational sequence, parking;
1. glue preparation process:
Prepared using resin aqueous solution, auxiliary agent and nano aluminium oxide, the auxiliary agent is one kind in curing agent;Resin is water-soluble The mass ratio of liquid and matrix resin is 20-50:80-50;The mass ratio of resin aqueous solution and curing agent is 100:0.1-5;Nanometer Aluminum oxide accounts for 0.5-8.0 in Composite aramid fiber laminated cloth;Defoamer and dispersant are added with glue, The content of the auxiliary agent is no more than the 10% of gross mass;Main equipment will be configured using the wrapping machine made used in laminated cloth Glue be placed in the glue box of wrapping machine, complete the operation of glue preparation process;
2. plastic roll operational sequence:
Aramid fiber is passed through into the glue box, one end of winding machine cylinder is fixed on, machine is opened, aramid fiber is passed through after glue box Bond, be wrapped on the roller of wrapping machine with glue;
The speed of the winding machine cylinder, is configured, it is ensured that parallel between fiber and fiber according to the line density of aramid fiber Arrangement, without gap;
3. process is cut in parking:
When fiber architecture is wound into the other end of roller, that is, represents that one layer of cloth is carried out, and now turns off equipment, cut fiber, it is complete Process is cut into parking;
4. heating, drying process:
Heating, drying is carried out to completed one piece pure fiber cloth, temperature range is between 50 DEG C -120 DEG C;Dry after finishing, Pure fiber cloth is removed from roller, heating, drying process is completed;
5. interlock laminated process:
Remove the pure fiber cloth arranged to cut off along 1/2nd of vertical fibers direction, become size shape identical two Block, one of fiber cloth dextrorotation is turn 90 degrees, is covered on another piece, with the mode of heating pressurization, by two pieces of fibres Wei Bu is bonded together, and the laminated cloth for possessing longitude and latitude effect is made, and completes laminated process of interlocking.
CN201510475204.5A 2015-08-05 2015-08-05 A kind of nano aluminium oxide Composite aramid fiber laminated cloth and preparation method thereof Active CN105002659B (en)

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CN105780488A (en) * 2016-04-21 2016-07-20 安徽皖翎羽绒制品有限公司 Waterborne polyurethane coating agent containing superfine down feather fiber-nano aluminum oxide composite microsphere
CN106398189A (en) * 2016-08-31 2017-02-15 江苏领瑞新材料科技有限公司 Nanometer aluminum oxide and aramid composite nonwoven fabric and preparation method thereof

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CN101936684A (en) * 2010-07-13 2011-01-05 北京同益中特种纤维技术开发有限公司 Thorn-proof composite material and preparation method thereof
CN101953518A (en) * 2010-08-19 2011-01-26 东华大学 Method for manufacturing knitted soft composite stabproof vest fabric

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