CN105002335A - Spraying type quenching water cooling automatic device - Google Patents
Spraying type quenching water cooling automatic device Download PDFInfo
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- CN105002335A CN105002335A CN201510486805.6A CN201510486805A CN105002335A CN 105002335 A CN105002335 A CN 105002335A CN 201510486805 A CN201510486805 A CN 201510486805A CN 105002335 A CN105002335 A CN 105002335A
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Abstract
The invention relates to a spraying type quenching water cooling automatic device. The spraying type quenching water cooling automatic device comprises a quenching device, a cooling device, a first conveying device and a second conveying device. The quenching device comprises a quenching machine tool and a control power source, wherein the control power source is used for controlling the quenching machine tool and carrying out quenching on a workpiece. The cooling device comprises a first cooling device and a second cooling device. The quenched workpiece is conveyed through the second conveying device between the first cooling device and the second cooling device. The first cooling device comprises a cooling groove, and the quenched workpiece is conveyed in the cooling groove through the first conveying device. The second cooling device comprises a cooling barrel, a spraying pipe and a sprayer. The spraying pipe is arranged in the cooling barrel, and the sprayer is arranged at the top end of the spraying pipe. According to the spraying type quenching water cooling automatic device, the workpiece can be evenly cooled after being quenched, the cooling speed is high, and the technological requirement for the workpiece is improved.
Description
Technical field
The present invention relates to a kind of spray-type quenching water-cooled automatic equipment, belong to mechanical field.
Background technology
The object of quenching makes supercooled austenite carry out martensite or bainite transformation, obtain martensite or bainite structure, then the tempering with differing temps is coordinated, significantly to improve the rigidity of steel, hardness, wear resistance, fatigue strength and toughness etc., thus meet the different service requirementss of various mechanical component and instrument.Physics, chemical property that the ferromegnetism, solidity to corrosion etc. that also can meet some special steel material by quenching are special.
Application number is 201220737350.2, the invention that name is called " a kind of online spray-type quench water cool equipment ", comprise mobile open tank, water supply installation and Controlling System, the open tank of described movement is connected with water supply installation, mobile open tank is connected with Controlling System, water supply installation is connected with Controlling System: pass through under the liquid level of aluminium alloy extrusions in mobile open tank, realize cooling process.Described online spray-type quench water cool equipment, wherein, the open tank of described movement is provided with locating device, and aluminium alloy extrusions fixed by locating device, prevents aluminium alloy extrusions play when passing through mobile open tank.Described online spray-type quench water cool equipment, wherein, between mobile open tank and water supply installation, be provided with flow control valve, described flow control valve is connected with Controlling System.Described online spray-type quench water cool equipment, wherein, the bottom of mobile open tank is provided with even number water injection nozzle, and water injection nozzle is oppositely arranged between two, forms the protruding water surface.Described online spray-type quench water cool equipment, wherein, the distance of described two relative water injection nozzles is set to 3-4 rice.Described online spray-type quench water cool equipment, wherein, described water injection nozzle is arranged to Duckbill type water injection nozzle.Described online spray-type quench water cool equipment, wherein, described water supply installation comprises underground aqua storage tank and motor, and described underground aqua storage tank is connected with motor, and underground aqua storage tank is connected by pipeline with mobile open tank, and described motor is connected with Controlling System.Described online spray-type quench water cool equipment, wherein, described online spray-type quench water cool equipment also comprises the sprinkling system be arranged on above mobile open tank, and described sprinkling system is connected with Controlling System.Described online spray-type quench water cool equipment, wherein, described online spray-type quench water cool equipment also comprises the air cooling system be arranged on above mobile open tank, described air cooling system comprises air-supply arrangement and exhaust duct, described air-supply arrangement is connected with exhaust duct, and air-supply arrangement is connected with Controlling System.
Application number is 201410560555.1, the invention that name is called " a kind of quenching automatic equipment ", comprise quenching machine, medium-high frequency power supply and refrigerating unit, described quenching machine and medium-high frequency power supply are for being electrically connected, described refrigerating unit is located at the lower end of quenching machine, described quenching machine is provided with mechanical arm, described mechanical arm is connected with controller, described refrigerating unit is provided with two cooling tanks and a platform, described cooling tank is round shape, in described cooling tank, water and oil are housed respectively, the diameter of described cooling tank is 30cm.Preferably, the inside of described cooling tank is provided with water screw.Preferably, described water screw is connected by belt with motor, and the width of described belt is 3mm ~ 4mm.Preferably, the bottom of described cooling tank is provided with heating.
But there is shortcomings in above quenching device, such as cannot cool workpiece uniformly in cooling workpiece, and speed of cooling is slow, affects workpiece processing requirement.
Summary of the invention
The invention provides a kind of high-performance quenching automatic equipment, workpiece can be solved after quenching, obtain Homogeneous cooling, and speed of cooling is fast, improves the processing requirement of workpiece.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of spray-type quenching water-cooled automatic equipment, described spray-type quenching water-cooled automatic equipment comprises quenching device, refrigerating unit, the first transport unit and the second transport unit; Described quenching device carries out quenching program to workpiece, described transport unit by quenching after work piece delivery in refrigerating unit;
Described quenching device comprises quenching machine and controls power supply, and described control power supply, for controlling quenching machine, carries out quench treatment to workpiece;
Described first transport unit comprises the first group of motors, the first travelling belt and the first pedestal, and described first travelling belt is arranged on the first pedestal, and described first transmission belt is forwarded by the first group of motors;
Described refrigerating unit comprises the first refrigerating unit, the second refrigerating unit, is transmitted by the workpiece after quenching between described first refrigerating unit and the second refrigerating unit by the second transport unit; Described first refrigerating unit comprises cooling tank, and the workpiece after described quenching is delivered in cooling tank by the first transport unit;
Described second refrigerating unit comprises cooling cylinder, shower and spray header, and described shower is arranged in cooling cylinder, and described spray header is arranged on shower top;
As present invention further optimization, described second transport unit comprises the second group of motors, the second travelling belt and the second pedestal, and described second travelling belt is arranged on the second pedestal, and described second transmission belt is forwarded by the second group of motors;
As present invention further optimization, described first group of motors comprises the first motor and the second motor, and described first motor, the second motor are separately positioned on the both sides of the first pedestal, and the distance between the first motor and the second motor is less than the length of the first transmission belt;
As present invention further optimization, described second group of motors comprises the 3rd motor and the 4th motor, and described 3rd motor, the 4th motor are separately positioned on the both sides of the second pedestal, and the distance between the 3rd motor and the 4th motor is less than the length of the second travelling belt;
As present invention further optimization, in described first cooling tank, be all loaded with water;
As present invention further optimization, between described shower and spray header, be provided with y-type filter;
As present invention further optimization, the side of described cooling cylinder is provided with water outlet.
By above technical scheme, relative to prior art, the present invention has following beneficial effect:
The present invention includes the first refrigerating unit, the second refrigerating unit, described first refrigerating unit comprises cooling tank, workpiece after described quenching is delivered in cooling tank by the first transport unit, is transmitted by the workpiece after quenching between described first refrigerating unit and the second refrigerating unit by the second transport unit; Deliver in the second refrigerating unit through the workpiece that the first refrigerating unit is cooled, carry out cooling twice, the water of spray ejection cools more thoroughly to workpiece, ensures that workpiece is caught a cold evenly, thus reaches the effect of cooling, improves the technique of workpiece.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is one-piece construction schematic diagram of the present invention;
In figure: 1 is the first refrigerating unit, 2 is the second refrigerating unit, and 3 is the first transport unit, and 4 is the second transport unit.
Embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As shown in Figure 1, the invention provides a kind of spray-type quenching water-cooled automatic equipment, described spray-type quenching water-cooled automatic equipment comprises quenching device, refrigerating unit, the first transport unit 3 and the second transport unit 4; Described quenching device carries out quenching program to workpiece, described transport unit by quenching after work piece delivery in refrigerating unit;
Described quenching device comprises quenching machine and controls power supply, and described control power supply, for controlling quenching machine, carries out quench treatment to workpiece;
Described first transport unit 3 comprises the first group of motors, the first travelling belt and the first pedestal, and described first travelling belt is arranged on the first pedestal, and described first transmission belt is forwarded by the first group of motors;
Described refrigerating unit comprises the first refrigerating unit 1, second refrigerating unit 2, is transmitted by the workpiece after quenching between described first refrigerating unit 1 and the second refrigerating unit 2 by the second transport unit 4; Described first refrigerating unit 1 comprises cooling tank, and the workpiece after described quenching is delivered in cooling tank by the first transport unit 3;
Described second refrigerating unit 2 comprises cooling cylinder, shower and spray header, and described shower is arranged in cooling cylinder, and described spray header is arranged on shower top;
As present invention further optimization, described second transport unit 4 comprises the second group of motors, the second travelling belt and the second pedestal, and described second travelling belt is arranged on the second pedestal, and described second transmission belt is forwarded by the second group of motors;
As present invention further optimization, described first group of motors comprises the first motor and the second motor, and described first motor, the second motor are separately positioned on the both sides of the first pedestal, and the distance between the first motor and the second motor is less than the length of the first transmission belt;
As present invention further optimization, described second group of motors comprises the 3rd motor and the 4th motor, and described 3rd motor, the 4th motor are separately positioned on the both sides of the second pedestal, and the distance between the 3rd motor and the 4th motor is less than the length of the second travelling belt;
As present invention further optimization, in described first cooling tank, be all loaded with water;
As present invention further optimization, between described shower and spray header, be provided with y-type filter;
As present invention further optimization, the side of described cooling cylinder is provided with water outlet.
The present invention includes the first refrigerating unit 1, second refrigerating unit 2, described first refrigerating unit 1 comprises cooling tank, workpiece after described quenching is delivered in cooling tank by the first transport unit 3, is transmitted by the workpiece after quenching between described first refrigerating unit 1 and the second refrigerating unit 2 by the second transport unit 4; Deliver in the second refrigerating unit 2 through the workpiece that the first refrigerating unit 1 is cooled, carry out cooling twice, the water of spray ejection cools more thoroughly to workpiece, ensures that workpiece is caught a cold evenly, thus reaches the effect of cooling, improves the technique of workpiece.
With above-mentioned according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on specification sheets, must determine its technical scope according to right.
Claims (7)
1. a spray-type quenching water-cooled automatic equipment, is characterized in that: described spray-type quenching water-cooled automatic equipment comprises quenching device, refrigerating unit, the first transport unit and the second transport unit; Described quenching device carries out quenching program to workpiece, described transport unit by quenching after work piece delivery in refrigerating unit;
Described quenching device comprises quenching machine and controls power supply, and described control power supply, for controlling quenching machine, carries out quench treatment to workpiece;
Described first transport unit comprises the first group of motors, the first travelling belt and the first pedestal, and described first travelling belt is arranged on the first pedestal, and described first transmission belt is forwarded by the first group of motors;
Described refrigerating unit comprises the first refrigerating unit, the second refrigerating unit, is transmitted by the workpiece after quenching between described first refrigerating unit and the second refrigerating unit by the second transport unit; Described first refrigerating unit comprises cooling tank, and the workpiece after described quenching is delivered in cooling tank by the first transport unit;
Described second refrigerating unit comprises cooling cylinder, shower and spray header, and described shower is arranged in cooling cylinder, and described spray header is arranged on shower top.
2. spray-type quenching water-cooled automatic equipment according to claim 1, it is characterized in that: described second transport unit comprises the second group of motors, the second travelling belt and the second pedestal, described second travelling belt is arranged on the second pedestal, and described second transmission belt is forwarded by the second group of motors.
3. spray-type quenching water-cooled automatic equipment according to claim 2, it is characterized in that: described first group of motors comprises the first motor and the second motor, described first motor, the second motor are separately positioned on the both sides of the first pedestal, and the distance between the first motor and the second motor is less than the length of the first transmission belt.
4. spray-type quenching water-cooled automatic equipment according to claim 3, it is characterized in that: described second group of motors comprises the 3rd motor and the 4th motor, described 3rd motor, the 4th motor are separately positioned on the both sides of the second pedestal, and the distance between the 3rd motor and the 4th motor is less than the length of the second travelling belt.
5. spray-type quenching water-cooled automatic equipment according to claim 4, is characterized in that: be all loaded with water in described first cooling tank.
6. spray-type quenching water-cooled automatic equipment according to claim 1, is characterized in that: be provided with y-type filter between described shower and spray header.
7. spray-type quenching water-cooled automatic equipment according to claim 5, is characterized in that: the side of described cooling cylinder is provided with water outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510486805.6A CN105002335A (en) | 2015-08-11 | 2015-08-11 | Spraying type quenching water cooling automatic device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510486805.6A CN105002335A (en) | 2015-08-11 | 2015-08-11 | Spraying type quenching water cooling automatic device |
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| CN105002335A true CN105002335A (en) | 2015-10-28 |
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| CN201510486805.6A Pending CN105002335A (en) | 2015-08-11 | 2015-08-11 | Spraying type quenching water cooling automatic device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106086338A (en) * | 2016-08-26 | 2016-11-09 | 芜湖明特威工程机械有限公司 | A kind of sword plate heat-treatment quenching cooling system |
| CN106191417A (en) * | 2016-08-26 | 2016-12-07 | 中钢集团邢台机械轧辊有限公司 | Full-automatic roll normalizing cooling system |
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| CN1556228A (en) * | 2003-12-30 | 2004-12-22 | 上海交通大学 | Controlled cooling equipment of immersion and spray quenching combined quench-hardening |
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| CN102676755A (en) * | 2012-05-04 | 2012-09-19 | 湖北三环锻造有限公司 | Hardening and tempering thermal treatment automatic production line of steel die forging |
| CN103589833A (en) * | 2013-11-04 | 2014-02-19 | 镇江市天祥精密机电有限公司 | Inner hole part quenching machine tool |
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2015
- 2015-08-11 CN CN201510486805.6A patent/CN105002335A/en active Pending
Patent Citations (6)
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| CN1401795A (en) * | 2002-09-29 | 2003-03-12 | 上海交通大学 | Continuous staged or isothermal quenching cooling apparatus |
| CN1556228A (en) * | 2003-12-30 | 2004-12-22 | 上海交通大学 | Controlled cooling equipment of immersion and spray quenching combined quench-hardening |
| CN201077852Y (en) * | 2007-09-12 | 2008-06-25 | 东营日神工业炉有限公司 | Steel tube automatic quenching machine tool |
| CN102676755A (en) * | 2012-05-04 | 2012-09-19 | 湖北三环锻造有限公司 | Hardening and tempering thermal treatment automatic production line of steel die forging |
| CN103589833A (en) * | 2013-11-04 | 2014-02-19 | 镇江市天祥精密机电有限公司 | Inner hole part quenching machine tool |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106086338A (en) * | 2016-08-26 | 2016-11-09 | 芜湖明特威工程机械有限公司 | A kind of sword plate heat-treatment quenching cooling system |
| CN106191417A (en) * | 2016-08-26 | 2016-12-07 | 中钢集团邢台机械轧辊有限公司 | Full-automatic roll normalizing cooling system |
| CN106191417B (en) * | 2016-08-26 | 2018-08-10 | 中钢集团邢台机械轧辊有限公司 | Full-automatic roll normalizing cooling system |
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Application publication date: 20151028 |
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