CN104999691B - Biomass forming machine - Google Patents
Biomass forming machine Download PDFInfo
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- CN104999691B CN104999691B CN201510451241.2A CN201510451241A CN104999691B CN 104999691 B CN104999691 B CN 104999691B CN 201510451241 A CN201510451241 A CN 201510451241A CN 104999691 B CN104999691 B CN 104999691B
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Abstract
Biomass forming machine, it is therefore intended that the biomass forming machine that a kind of production efficiency height, length in service life, maintenance period are short is provided.Including frame, hopper, main shaft, poly-material mould, push rod and oil cooling assembly, it is provided with hopper at upper rack, material controlling tripper it is provided with in hopper, biomass in the effect hopper of material controlling tripper uniformly fall in two poly-material moulds through first, second feeding chamber, main shaft is provided with tapered plane, to realize the synchronization action with eccentric；Being provided with first, second biomass inlet on poly-material mould, the bottom surface of the second biomass inlet is inclined-plane, and the high-end bottom towards the first biomass inlet on this inclined-plane；Frame is provided with dust and stops assembly, to strike off the dust on push rod；Frame is additionally provided with oil dirt separating assembly, to realize the separation of lubricating oil and dust.This biomass forming machine, production efficiency height, length in service life, maintenance period are short.
Description
Technical field
The present invention relates to biomass forming machine technical field, specifically a kind of production efficiency is high, use
The biomass forming machine of life-span length.
Background technology
Biomass forming machine refer to the corn straw with rural area, wheat stalk, cotton stem, Caulis et Folium Oryzae, rice husk,
Crops, the solid waste such as Pericarppium arachidis hypogaeae, corn cob, branch, leaves, sawdust are raw material, through powder
Pressurization, density molding after broken, produce the machine of " straw and coal ".Existing biomass forming machine, by straw
After being placed in hopper, by spiral conveyor rod, straw is transported in poly-material mould, under the driving of eccentric
Make the push rod band dynamic head of linear reciprocating motion to enter in poly-material mould and realize the compacting to straw.But it is biological
Matter forming machine only one of which discharging opening, production efficiency is the lowest, and due to work under bad environment, eccentric
It is easy between main shaft relative motion, causes the kinematic accuracy of push rod and eccentric to reduce, finally
Cause product quality defective.
Summary of the invention
It is an object of the invention to provide the life that a kind of production efficiency height, length in service life, maintenance period are short
Material forming machine.
The present invention solves its technical problem and is adopted the technical scheme that: biomass forming machine, including frame,
Hopper, main shaft, poly-material mould, push rod and water cooling assembly, be provided with the first feeding in the lower section of described hopper
Chamber, is provided with by motor-driven rotation and the first vertical spiral conveyor rod, institute in described first feeding chamber
The lower end stating the first feeding chamber connects with the first biomass inlet on the upside of poly-material mould, it is characterized in that, in institute
The bottom stating hopper is provided with distribution box, the inner chamber of described hopper and the inner space of distribution box, at described material
It is provided with by the power transmission shaft of motor-driven rotation between bucket and distribution box, described power transmission shaft is fixed with material controlling
Tripper, is provided with the cutting plate of some radial settings, and some institutes on the outer wall of described material controlling tripper
State cutting plate to be uniformly arranged on material controlling tripper, the bottom even at described distribution box be provided with some fall
Material mouth, the biomass in hopper uniformly fall through some blanking ports, and described hopper, power transmission shaft, material controlling send
Glassware and distribution box constitute sub-material assembly；
It is additionally provided with the second feeding chamber in the lower section of described hopper, is provided with water in the lower section in described second feeding chamber
Flat feeding chamber, is provided with by motor-driven rotation and the second horizontal helical feed in described straight feeding chamber
Bar, the one end in described straight feeding chamber connects with the second biomass inlet of poly-material mould side；Described first
Feeding chamber connects with corresponding blanking port respectively with the upper end in the second feeding chamber.
Further, described first feeding chamber and the second feeding chamber are two, described first feeding chamber and
Second feeding chamber is separate, and some described blanking ports are located along the same line, the first feeding chamber described in two
Upper end respectively be positioned at centre two blanking ports connect, the upper end in the second feeding chamber described in two respectively with position
Blanking port connection in two ends.
Further, it is respectively arranged at two ends with push rod inlet port and biomass outlet, institute at described poly-material mould
Stating the biomass passage moved between push rod inlet port and biomass outlet for biomass, described first is biological
Matter import and the second biomass inlet all along die body be radially arranged and with biomass channel connection, and along poly-
Material mould described first biomass inlet of circumference is vertical with the second biomass inlet；Described second biomass inlet
Bottom surface be inclined-plane, and described inclined-plane is high-end towards biomass passage.
Further, it is provided with the first separate installation portion and the second installation portion at the middle part of described main shaft,
First, second installation portion is truncated cone-shaped, divides on the outer wall of described first installation portion and the second installation portion
Not being provided with some tapered planes, described tapered plane acutangulates angle with the axis of axis body；At described main shaft two
End is respectively equipped with drive division, is provided with two back-up rings at the middle part of described main shaft, at described drive division and first
Being respectively equipped with nut between installation portion, drive division and the second installation portion, the nut cooperated is joined with back-up ring
Close the axial limiting realized eccentric.
Further, also including that dust stops assembly, described dust stops that assembly includes backgauge set, air blowing
Mouth, anti-dust seat, dustproof ring base and dust ring, be fixed with backgauge set, institute in the frame near poly-material mould
State backgauge set empty set on push rod, the internal chamber wall that described backgauge overlaps is provided with the poly-dirt groove of some circles；
Be provided with the anti-dust seat being fixed in frame in the side that described backgauge overlaps, push rod is through the interior of described anti-dust seat
In chamber, it is provided with inflatable mouth on the top of described anti-dust seat, is provided with dust fall mouth in the bottom of described anti-dust seat,
It is provided with dust storage bin in the lower section of described dust fall mouth；It is provided with dustproof ring base in the inner chamber of described anti-dust seat,
Some dust rings it are provided with, outside the internal chamber wall of described dust ring is with push rod in the inner chamber of described dustproof ring base
Wall is in close contact.
Further, also include that oil dirt separating assembly, described oil dirt separating assembly mainly include oil dirt mixing
District, secondary oil sump, main oil sump, the first filter, the second filter and fuel outlet, set in described frame
There are the oily dirt mixed zone front and back set gradually, secondary oil sump and main oil sump, on the internal chamber wall of described secondary oil sump
It is provided with some first filters being connected with oil dirt mixed zone, with dust in described oil dirt mixed zone
Lubricating oil enters in secondary oil sump after the first filter；The internal chamber wall of described secondary oil sump is provided with main
Some second filters that oil sump is connected, the lubricating oil that in described secondary oil sump, upside is clean filters through second
Enter into after device in main oil sump；It is provided with fuel outlet in the bottom of described secondary oil sump, mixes bottom described secondary oil sump
The miscellaneous lubricating oil having dust flows out frame through fuel outlet.
Further, also include that anti-bias assembly, described anti-bias assembly include bracing frame, fixing axle and rotation
Body, support frame as described above is fixed in frame, is provided with fixing axle on support frame as described above, at described fixing axle
On be rotatablely equipped with the rotor of some circles, between outer wall and the connecting rod of described rotor, there is a gap,
And the described rotational plane of rotor is mutually perpendicular to the rotational plane of eccentric.
Further, described rotor is bearing, is provided with adjustment between the rotor and bracing frame at two ends
Pad.
Further, described inclined-plane is taper surface, and the tapering on inclined-plane is 1:2-1:5.
The invention has the beneficial effects as follows: the biomass forming machine that the present invention provides, at least have the advantage that
1, fall after during biomass enter into hopper in the bottom of hopper, on the material controlling tripper at the uniform velocity rotated
Biomass are constantly pushed in distribution box by cutting plate, enter into biomass equivalent in distribution box through falling
Material mouth falls, and has respectively entered in poly-material mould the most again.The biomass of equivalent can be delivered to many by this hopper
In individual poly-material mould, it is ensured that biomass extruded in each poly-material mould are identical in quality；
2, arranging tapered plane on main shaft, the setting of tapered plane achieves the synchronization action of main shaft and eccentric,
And the most very close to each other, it is to avoid under the effect of the impulsive force damage of key when employing is bonded, make
Use the life-span long.After being arranged on main shaft by eccentric, realized the axial limit of eccentric by back-up ring and nut
Position, installation, convenient disassembly, it is simple to maintenance；
3, in the work process of biomass forming machine, when connecting rod touches rotor, due to rotor with
Between fixing axle, frictional force is the least, rotor just around fixing axle high-speed rotation, the rotational plane of rotor with
The rotational plane of eccentric is vertical, and the circular arc outer wall of rotor contacts with connecting rod all the time, and then stops even
Bar is along fixing the movement that axle is axial, it is ensured that stability when eccentric and pushrod movement and precision.And rotate
Being linear contact lay between body and connecting rod, frictional force is the least between the two；
4, it is arranged on the backgauge set outside push rod and can realize once striking off dust, and along with push rod and gear
The continuous effect of material set, in the dust accretions poly-dirt groove on backgauge set inwall, dust constantly falls and is pushing away
On bar, and the dust on push rod constantly rubs with backgauge set, and the dust in poly-dirt groove is cumulative.Poly-
Dust in dirt groove gradually lumps, and its hardness is increasing, so makes the dust in poly-dirt groove and push rod
External wall friction, extruding so that the part dust on push rod is bonded on push rod firmly, is bonded on push rod
Dust gradually harden and be integrally forming with push rod, now backgauge set be difficult to the dust hardened on push rod is scraped
Under.So, the dust on push rod outer wall forms layer protective layer to push rod, and this protective layer is interior with backgauge set
Wall is in close contact, and the dust on anti-throw-out lever moves axially along push rod.Rear side at backgauge set is provided with dust-proof
Seat, anti-dust seat is arranged over inflatable mouth, and the dust on push rod is blown down by the air blown out through inflatable mouth, real
Now striking off the secondary of dust on push rod, the dust blown down falls and collects in dust storage bin；Meanwhile, warp
Push rod can also be played the effect of cooling by the air of inflatable mouth blowout.The dust ring being arranged in anti-dust seat with
Push rod is in close contact, and dust can be prevented along axial further mobile of push rod, and then prevent dust from entering into
In lubricating oil duct, pollution lubricating oil.
5, a part of biomass enter into poly-material mould from upside, and another part biomass laterally approach into
In poly-material mould, the biomass entered from upside are to the downward vertical active force of push rod, the life entered from side
Material constantly moves along inclined-plane, to push rod formed upwards lift power, to offset biomass to push rod
Vertical active force, extends the service life of push rod.
6, the dust in biomass is first into oil dirt mixed zone, with the profit of dust in oil dirt mixed zone
Lubricating oil enters in secondary oil sump after the filtration of the first filter, and in secondary oil sump, dust deposits downwards,
Bottom secondary oil sump, the lubricating oil doped with dust is released through fuel outlet, and the dust of secondary oil sump bottom deposit is through machine
Clean-up port cleaning with it.The lubricating oil that secondary oil sump upper strata is clean is laggard through the filtration of the second filter
Enter in main oil sump, the most just achieve the separation of oil dirt.
Accompanying drawing explanation
Fig. 1 is the top view of the present invention；
Fig. 2 is the A-A sectional view in Fig. 1；
Fig. 3 is the B-B sectional view in Fig. 1；
Fig. 4 is the C-C sectional view in Fig. 1；
Fig. 5 is the schematic diagram of sub-material assembly；
Fig. 6 is the schematic diagram of the material controlling feed appliance of embodiment one；
Fig. 7 is the schematic diagram of the material controlling feed appliance of embodiment two；
Fig. 8 is the schematic diagram of the material controlling feed appliance of embodiment three；
Fig. 9 is that the D in Fig. 5 is to local direction view；
Figure 10 is the graphics of main shaft；
Figure 11 is the front view of Figure 10；
Figure 12 is the top view of Figure 10；
Figure 13 is the E-E sectional view in Figure 11；
Figure 14 is the schematic diagram of oil dirt separating assembly；
Figure 15 is the graphics of the first end cap；
Figure 16 is the graphics of first, second filter；
Figure 17 is the scheme of installation that dust stops assembly；
Figure 18 be backgauge set with push rod coordinate schematic diagram；
Figure 19 is that the F in Figure 18 is to partial enlarged drawing；
Figure 20 is the cross-sectional schematic of anti-dust seat；
Figure 21 be dust ring with push rod coordinate schematic diagram；
Figure 22 is the graphics of poly-material mould；
Figure 23 is the front view of Figure 22；
Figure 24 is the G-G sectional view in Figure 23；
Figure 25 is the H-H sectional view in Figure 24；
Figure 26 is the schematic diagram of anti-bias assembly；
Figure 27 is the I-I sectional view in Figure 26；
Figure 28 be eccentric with rotor contact schematic diagram；
Figure 29 is rotor and eccentric effect schematic diagram；
In figure: 1 frame, 11 mair motor, 12 water pumps, 13 first V belt translation, 14 finished product delivery outlets, 15
Protection network, 16 eccentrics, 17 connecting rods, 18 pitman shafts, 19 slide bars, 191 slide bar sheaths, 192 push rods
Cushion block；
2 hoppers, 21 power transmission shafts, 22 material controlling feed appliances, 23 cutting plates, 24 adpting flanges, 25 distribution boxes,
26 blanking ports；
3 main shafts, 31 first installation portions, 32 tapered planes, 33 drive divisions, 34 back-up rings, 35 second installation portions；
41 oil dirt mixed zones, 42 first filters, 43 secondary oil sumps, 44 main oil sumps, 45 fuel outlets, 46
Second filter, 47 clean-up ports, 48 first end caps, 481 first otic placodes, 482 grids, 49 second ends
Lid, 491 second otic placodes；
5 backgauge sets, 51 poly-dirt grooves, 52 inflatable mouths, 53 anti-dust seats, 54 dustproof ring bases, 55 dust rings,
56 dust fall mouths, 57 hang plates, 58 dust storage bins, 59 installing plates, 591 circular holes；
6 poly-material moulds, 61 biomass outlet, 62 push rod inlet ports, 63 first biomass inlet, 64 second
Biomass inlet, 65 inclined-planes, 66 biomass passages；
7 first spiral conveyor rods, 71 second V belt translation, 72 first feeding chambeies, 73 second feeding chambeies, 74
Second spiral conveyor rod；
8 bracing frames, 81 fix axle, 82 rotors, 83 adjusting pads；
9 push rods, 91 drifts.
Detailed description of the invention
As shown in Fig. 1 to Figure 29, the invention mainly comprises frame 1, sub-material assembly, feeding assembly, master
Axle 3, poly-material mould 6, sub-material assembly, oil dirt separating assembly, dust stop assembly, anti-bias assembly, water-cooled
But assembly and push rod 9, describe the present invention below in conjunction with the accompanying drawings.
As shown in Figure 1 to Figure 3, frame 1 is the main body of the present invention, and the right-hand member in frame is provided with mair motor
11, at the middle part of frame, main shaft 3 is installed, between mair motor and main shaft, is provided with the first V belt translation 13,
Driven the rotation of main shaft by the first V belt translation during mair motor work.Frame between mair motor and main shaft
Being provided with water cooling assembly, water cooling assembly mainly includes water pump 12 and pipeline, by water cooling assembly pair
Lubricating oil, slide bar etc. cool down.It is provided around protection network 15, to protect the portion in frame in frame
Part, is provided with sub-material assembly at the top of the left end of frame.
As shown in Figures 5 to 9, sub-material assembly mainly includes hopper 2, power transmission shaft 21, material controlling feed appliance
22, cutting plate 23, adpting flange 24 and distribution box 25, as it is shown in figure 5, hopper 2 be upper big, under
Little conical hollow structure, is provided with distribution box 25 in the lower end of hopper, and distribution box is square hollow structure,
Between distribution box and hopper, it is provided with adpting flange 24, realizes consolidating of distribution box and hopper by adpting flange
Fixed connection.Being provided with power transmission shaft 22 in the lower end of hopper, drive axis is arranged on hopper lower end, and transmission
Axle is by the motor-driven rotation being arranged on hopper.It is fixed with control on power transmission shaft in being placed in hopper inner chamber
Material feed appliance 22, material controlling feed appliance and power transmission shaft synchronous axial system.
As shown in Figure 6, being provided with four cutting plates 23 on the outer wall of material controlling feed appliance, four cutting plates divide
Not being radially arranged along power transmission shaft, and two the most adjacent cutting plates is vertically arranged.Four cutting plates surround one
Individual " ten " font, as it is shown in figure 5, put in hopper by biomass, biomass are at the work of self gravitation
Using decline, during biomass landing to hopper bottom, along with the rotation of power transmission shaft, cutting plate constantly will
The biomass of hopper bottom are allocated in distribution box, and cutting plate is uniformly arranged on the outer wall of material controlling feed appliance,
Therefore, the biomass of equivalent can be allocated in distribution box by cutting plate every time.Material controlling tripper and cutting plate can
One-body molded manufacture.
As it is shown in fig. 7, may also set up three cutting plates 23 on the outer wall of material controlling feed appliance, three sub-materials
Angle between plate being radially arranged along power transmission shaft respectively, and two the most adjacent cutting plates is 120 degree.As
Shown in Fig. 5, biomass being put in hopper, biomass decline under the effect of self gravitation, biomass
When landing is to hopper bottom, along with the rotation of power transmission shaft, cutting plate is constantly by the biomass of hopper bottom
Being allocated in distribution box, cutting plate is uniformly arranged on the outer wall of material controlling feed appliance, and therefore, cutting plate is each
The biomass of equivalent can be allocated in distribution box.
As shown in Figure 8, the outer wall of material controlling feed appliance may also set up five cutting plates 23, five sub-materials
Angle between plate being radially arranged along power transmission shaft respectively, and two the most adjacent cutting plates is 72 degree.Such as figure
Shown in 5, biomass being put in hopper, biomass decline under the effect of self gravitation, biomass landing
During to hopper bottom, along with the rotation of power transmission shaft, the biomass of hopper bottom are constantly allocated to by cutting plate
In distribution box, cutting plate is uniformly arranged on the outer wall of material controlling feed appliance, and therefore, cutting plate every time can be by
The biomass of equivalent are allocated in distribution box.
As it is shown in figure 9, be provided with four blanking ports 26 in the bottom of distribution box, four blanking ports are at distribution box
Bottom even distribution, after biomass are dialled in distribution box by cutting plate, biomass fall through blanking port,
And being equal in weight of the biomass fallen through each blanking port, and then achieve uniform feeding.
As it is shown on figure 3, be provided with the first spiral of vertical placement in the lower section of two blanking ports being positioned at centre
Conveying lever 7, two the first spiral conveyor rods lay respectively in two the first separate feeding chambeies 72,
And first spiral conveyor rod by being positioned at the motor-driven rotation of frame top, and at motor output end and first
The second V belt translation 71 it is provided with, being respectively arranged below with of two first feeding chambeies between the top of spiral conveyor rod
One poly-material mould 6, the lower end in the first feeding chamber is connected with the biomass inlet on poly-material mould, falls into first and send
Biomass in material chamber are in the first spiral conveyor rod is transported to poly-material mould.It is being positioned at two blankings at two ends
The lower section of mouth is provided with the second feeding chamber 73, is provided with the level of horizontal positioned in the lower section in each second feeding chamber
Feeding chamber, is provided with the second spiral conveyor rod 74 in each straight feeding chamber, and the second spiral conveyor rod is by position
Motor in frame drives, and is provided with between the drive end of motor output end and the second spiral conveyor rod
3rd V belt translation.Two second spiral conveyor rods and two poly-material mould one_to_one corresponding, the end of the second spiral conveyor rod
Holding the biomass inlet with poly-material mould side to connect, biomass are delivered to by the second spiral conveyor rod from side
In poly-material mould.So, achieve biomass by the first spiral conveyor rod and enter poly-material mould from upside,
Achieve biomass by the second spiral conveyor rod and enter poly-material mould from side, both sides (upside and side)
The mode of charging, for comparing the charging of existing side, substantially reduces the time of charging, and biomass
Entering poly-material mould from upside and side, the biomass that both direction enters are not conflicted, and improve biology
The work efficiency of matter forming machine.
As in figure 2 it is shown, be provided with eccentric 16 on main shaft 3, eccentric is provided with connecting rod 17, connecting rod
One end be articulated and connected with a slide bar 19 by pitman shaft 18, sliding bar is arranged in frame, passes through
Eccentric and connecting rod can drive slide bar left and right in frame to move back and forth.For protection slide bar, prevent biomass
Enter between slide bar and frame, outside slide bar, be provided with the slide bar sheath 191 of flexibility.Free end at slide bar
It is fixed with push rod 9, between push rod and slide bar, is provided with push rod cushion block 192, to play the effect of damping.?
The effect end of push rod is provided with drift 91, and drift can enter in poly-material mould, extrudes biomass.
Bonded mode, bonded side is used between existing biomass forming machine main shaft and eccentric
There is between formula lower main axis and eccentric gap, and eccentric wheel high-speed rotates, between push rod and biomass
Active force is the biggest, it is easy to cause bonded inefficacy.The present invention uses without bonded mode, such as figure
Shown in 10 to Figure 13, main shaft 3 mainly includes the first installation portion 31, drive division 33 and the second installation portion 35,
As shown in Figure 10 to Figure 12, the middle part at main shaft is provided with spaced first installation portion 31 and the second peace
Dress portion 35, the first installation portion and the second installation portion are separate, on the first installation portion and the second installation portion
It is respectively cooperating with setting-up eccentricity wheel.First installation portion and the second installation portion are truncated cone-shaped, the i.e. first installation portion and
The outer wall of the second installation portion is taper seat, as shown in figure 13, outside the first installation portion or the second installation portion
It is respectively equipped with several tapered planes on wall, there is between tapered plane and the axis of main shaft an acute angle.Tiltedly
The acquisition of plane, can be obtained by the outer wall of milling spindle.The middle part of whole main shaft is thick, two ends thin, this
Sample, can facilitate the installation of eccentric.On first or second installation portion, the number of tapered plane is at least one,
Can also be two, three, the most.The setting of tapered plane so that first, second installation portion
Profile is no longer circular, and the profile of the installing hole of eccentric and first or the second installation portion adapts, therefore,
When the shaft rotates, the synchronous axial system of main shaft and eccentric can be realized.
Being respectively arranged at two ends with drive division 33 at main shaft, drive division is provided with keyway, and main shaft passes through drive division
Fixing with bearing inner race be connected, drive division be disposed to facilitate the installation of main shaft, and drive division passes through
Bonded be connected with bearing, resistance is the least between bearing internal external circle, is difficult to damage easily.
Tapered plane is 0.5 °-2 ° with the angle of main-shaft axis, and the setting of tapered plane can ensure that main shaft is with inclined
The synchronization action of heart wheel, and contact for face between main shaft with eccentric, linear contact lay when comparing bonded,
It is hardly damaged, and gapless between main shaft and eccentric, synchronicity is more preferable；The optimum of this angle angle
It it is 0.8 °.Being provided with back-up ring 34 at the middle part of main shaft, the acting as of back-up ring carries out axial limiting to eccentric,
Between drive division and the first installation portion, drive division and the second installation portion, it is respectively provided with nut, passes through nut
The axial location to eccentric is realized with coordinating of back-up ring.
In the course of the work, biomass are constantly compacted biomass forming machine by conveying, can produce substantial amounts of
Dust, and dust is easily advanced into the inside of biomass forming machine, especially sticks on push rod wall,
And then enter into pollution lubricating oil in oil leab.Therefore, frame is arranged dust and stop assembly and oil
Dirt separating assembly.
As Figure 17 is to shown in 21, and dust stops that assembly includes backgauge set 5, anti-dust seat 53, dustproof ring base
54, dust ring 55, hang plate 57, dust storage bin 58 and installing plate 59, as shown in figure 17, push rod
Horizontal reciprocating movement is done in frame.It is provided with backgauge set 5, such as Figure 18 outside the push rod near poly-material mould
Shown in, backgauge set 5 is overall conglobate metalwork, and backgauge set is fixed in casing, as described in Figure 19,
Backgauge set is hollow structure, is provided with three poly-dirt grooves 51 on the internal chamber wall of backgauge set, and poly-dirt groove is circular
Groove, the axial direction spaced set that three poly-dirt grooves overlap along backgauge.The intracavity diameter of backgauge set is slightly larger than
The external diameter of push rod, the inwall that the dust being bonded on push rod overlaps with backgauge rubs, and dust can be deposited in poly-
In dirt groove, dust constantly falls on push rod, and the dust on push rod constantly rubs with backgauge set, poly-
Dust in dirt groove is cumulative.Dust in poly-dirt groove gradually lumps, and its hardness is increasing, so
Make the dust in poly-dirt groove and the external wall friction of push rod, extruding so that the part dust on push rod is firmly
Be bonded on push rod, the dust being bonded on push rod gradually hardens and is integrally forming with push rod, now backgauge set
It is difficult to scrape the dust hardened on push rod.So, the dust on push rod outer wall forms one layer of guarantor to push rod
Sheath, this protective layer is in close contact with backgauge set inwall, and the dust on anti-throw-out lever moves axially along push rod.
Being provided with installing plate 59 in one end of backgauge set, the center of installing plate is provided with circle empty 591, circular hole aperture
External diameter more than push rod.Along with constantly moving back and forth of push rod, on push rod outer wall, the dust of hardening is likely
Rubbing with backgauge set and crush, some dust on push rod that falls does not rubs with backgauge set, broken
Hardening dust and the dust that falls on push rod through the right side moving to installing plate after circular hole with push rod.
Backgauge set can be installed on a mounting board, with the installation facilitating backgauge to overlap.The setting of backgauge set, for real
Now to once " the striking off " of dust on push rod.
As shown in figure 17, it is provided with anti-dust seat 53 on the right side of installing plate, seals between anti-dust seat and installing plate
Well, to prevent flying upward of dust, anti-dust seat is fixed in frame.It is provided with dust fall in the bottom of anti-dust seat
Mouth 56, as shown in figure 20, is provided with inflatable mouth 52 on the top of anti-dust seat, by inflatable mouth to push rod one
Side-blown enter air.Push rod constantly moves back and forth and rubs with other parts, produces substantial amounts of heat, and one
Push rod can be played the effect of cooling by aspect air, and on the other hand, the dust on push rod can be blown down by air,
The dust blown down falls through dust fall mouth, is provided with the hang plate 57 being obliquely installed, dust in the lower section of dust fall mouth
Fall the inclined-plane downslide of tailing edge hang plate on hang plate.Low side at hang plate is provided with dust storage bin 58,
The dust fallen through hang plate falls in dust storage bin and stores.The setting of inflatable mouth, it is achieved to push rod
The secondary of upper dust " strikes off ".
The dustproof ring base 54 of hollow it is fixed with, as shown in figure 21, at dustproof ring base in the inside of anti-dust seat
Inside is provided with some dust rings 55, and dust ring is rubber parts, and dust ring is limited in dustproof ring base, and
The internal diameter of dust ring is slightly smaller than the external diameter of push rod, and the inwall of dust ring is in close contact with the outer wall of push rod.Anti-
The setting of konisphere, it is achieved to three times " the striking off " of dust on push rod.The number of dust ring can be two,
Three, four, the most.
Dust stops assembly, is realized on push rod three times of dust by backgauge set, inflatable mouth and dust ring
Strike off, and strike off for three times and successively carry out, so make the ash on the push rod of cam link mechanism one end
Dirt quantity is few, to avoid dust to enter in cam link mechanism and lubricating oil duct, and pollution lubricating oil
Or affect the normal work of cam link mechanism.
As Figure 14 is to shown in 16, and oil dirt separating assembly mainly includes oil dirt mixed zone the 41, first filter
42, secondary oil sump 43, main oil sump 44, fuel outlet the 45, second filter 46 and clean-up port 47, such as Figure 14
Shown in, frame is provided with two vertical dividing plates, fuselage is divided into three independent cavitys by dividing plate, point
Not Wei the oily dirt mixed zone 41, secondary oil sump 43 and the main oil sump 44 that arrange from left to right, in oil dirt mixed zone
Being provided with poly-material mould and push rod, the biomass in hopper enter in poly-material mould, and push rod is by the life in poly-material mould
Material extrusion, compacting.Biomass dust in poly-material mould can be bonded on push rod, and with push rod to secondary oil sump
43 move.In secondary oil sump, the dust on push rod falls and then falls in lubricating oil.In oil dirt mixed zone,
Dust in biomass enters in lubricating oil, and the lubricating oil containing dust gathers in the bottom of oil dirt mixed zone
Collection.In secondary oil sump, be provided with several the first filters 42, the first filter be arranged on oil dirt mixed zone with
On dividing plate between secondary oil sump, with the lubricating oil of dust through the filtration of the first filter in oil dirt mixed zone
Enter into after effect in secondary oil sump；The quantity of the first filter can be two, three, four or more
Many.Being provided with clean-up port 47 in the position contour with the first filter, clean-up port is arranged in frame, and leads to
Cross flange seal.When needing to clear up the dust bottom the first filter or secondary oil sump, open clean-up port i.e.
Can.Be provided with fuel outlet 45 in the bottom of secondary oil sump, in oil dirt mixed zone, the lubricating oil with dust enters into
In secondary oil sump, owing to dust is different with the proportion of lubricating oil, dust can at the bottom deposit of pair oil sump, when
Bottom secondary oil sump doped with the lubricating oil of dust more time, fuel outlet can be opened, by the profit doped with dust
Lubricating oil is released.Owing to fuel outlet has certain height, the dust bottom secondary oil sump is difficult to from fuel outlet stream
Go out, now need to open clean-up port and clear up.If being provided with on the dividing plate between secondary oil sump and main oil sump
Dry second filter 46, some second filters are located in the same horizontal plane, and front and back arrange；Second mistake
The quantity of filter can be two, three, four or more.Second filter and the first filter
Structure is identical, and the second filter is positioned at the lower section of the first filter.The lubricating oil that secondary oil sump is the cleanest
In the second filter enters into main oil sump, so, dust is blocked in oil dirt mixed zone and secondary oil sump,
Main oil sump is clean lubricating oil.
As shown in Figure 15, Figure 16, the first filter and the second filter all include the first end cap 48 and
Two end caps 49, the first end cap 48 is the working of plastics of annular, the outer wall of the first end cap is provided with some all
First otic placode 481 of even layout, the second end cap 49 is circular working of plastics, on the outer wall of the second end cap
After being provided with some the second otic placodes 491 being uniformly arranged, the second end cap and the contact cooperation of the first end cap, by first
Otic placode aligns with the second otic placode, and arranges screw between the first paired otic placode and the second otic placode, it is achieved
Interfixing of first end cap and the second end cap.It is provided with grid 482, at two grids at the two ends of the first end cap
Between be provided with drainage screen, with realize to lubrication oil filtration.
As shown in Figure 22 to Figure 25, poly-material mould 6 mainly include biomass outlet 61, push rod inlet port 62,
First biomass inlet the 63, second biomass inlet 64 and biomass passage 66, as described in Figure 22, mould
Poly-material mould generally cylindrical structural, is respectively arranged at two ends with push rod inlet port 62 and biomass at poly-material mould
Outlet 61, push rod inlet port 62 and biomass outlet 61 are respectively along gathering the axially arranged of material mould, and push rod enters
Entrance is the passway that drift on push rod enters in poly-material mould, as shown in figure 24, push rod inlet port with
Making a living between biomass outlet substance channel 66, biomass enter in biomass passage, at the work of push rod
Under with, push rod promotes the biomass in biomass passage to biomass outlet one side shifting, biomass outlet
Aperture, place diminishes, and biomass are squeezed at biomass outlet and become circular bulk.
For making biomass enter in poly-material mould, in first biomass being radially provided with circle of poly-material mould
Import 63, the first biomass inlet and biomass channel connection.During installation so that the first biomass inlet
Axis be positioned at perpendicular.As shown in figure 25, poly-material mould is additionally provided with the second biomass inlet 64,
Second biomass inlet and biomass channel connection, the second biomass inlet is radially arranged along poly-material mould,
And along the circumference of poly-material mould, the angle between the second biomass inlet and the first biomass inlet is 90 degree.
When the axis of the first biomass inlet is positioned at perpendicular, the axis of the second biomass inlet is positioned at level
In face.During charging, the biomass of the first spiral conveyor rod conveying enter from upside the first biomass inlet
In poly-material mould, the biomass of the second spiral conveyor rod conveying enter into from side the second biomass inlet
In poly-material mould.
As shown in figure 23, the downside of the second biomass inlet is the inclined-plane 65 tilted, this inclined-plane high-end
It is located close to the side of biomass passage, and inclined-plane is high-end concordant with the bottom of biomass passage, inclined-plane
Low side towards the outside of poly-material mould.So enter into poly-material mould from upside the first biomass inlet
Biomass are to the downward vertical active force of push rod；The poly-material mould entered into from side the second biomass inlet
In biomass move along inclined-plane and near biomass passage, due to the setting on inclined-plane, through the second biomass
Push rod, to push rod election active force upwards, is erected by the biomass that import enters with biomass on the upside of offsetting
To active force, so can make push rod in the vertical direction stress balance, be applied to be perpendicular to push away to reduce
The active force in rod axis direction, improves the service life of push rod.
Inclined-plane can be plane, and now the angle of inclination on inclined-plane is 5 °-15 °；Inclined-plane can also be for taper
Face, now the tapering on inclined-plane is 1:2-1:5.
Operationally, push rod is very big to the impact forces of biomass in poly-material mould for biomass forming machine, and
The reciprocating frequency ratio of push rod is very fast so that connecting rod does compound motion, i.e. connecting rod relatively on main shaft
While main axis, go back relative main and move axially.The axial movement of connecting rod 17 relative main is not permit
Permitted, precision during such guarantee pushrod movement, it is to avoid the heel and toe wear of each parts.For preventing
Connecting rod, along the movement of main-shaft axis, is provided with anti-bias assembly in frame.As shown in Figure 26 to Figure 29, anti-
Assembly partially mainly includes bracing frame 8, fixes axle 81, rotor 82 and adjusting pad 83, as shown in figure 26,
Bracing frame 8 is that " metalwork of [" shape, bracing frame can be welded and fixed by section bar and form, it is also possible to pass through
Casting integrated molding, it is also possible to obtained by lathe machining.Bracing frame is fixedly mounted in frame, as
Shown in Figure 27, between the two ends of bracing frame, it is installed with fixing axle 81, fixing axle rotates and installs
Having some rotors 82, rotor is cirque structure, and the inwall of rotor is connected with axis of rotation, and
Contact with each other between two adjacent rotors.It is provided with adjustment between at the rotor and bracing frame at two ends
Pad 83, adjusting pad is cirque structure, and adjusting pad is enclosed within rotating shaft, one end of adjusting pad and support bridge joint
Touching, the other end of adjusting pad contacts with rotor.It is in close contact and exists normal pressure between rotor, adjust
The normal pressure size acting as adjusting between some rotors of whole pad, and the setting of adjusting pad, can keep away
Exempting from rotor when directly contacting with bracing frame, bracing frame disturbs the rotation of rotor.So, rotor can
Relative support frame and axis of rotation.For ease of processing and purchase, and rotor is made to have good rotation
Performance, rotor selects bearing.This anti-bias assembly is arranged on the fuselage of biomass forming machine, and makes
Obtaining and have a small gap between circular arc outer wall and the connecting rod of rotor, biomass forming machine is in work
Time, connecting rod does compound motion, and connecting rod moves axially along main shaft, when connecting rod touches rotor, owing to turning
Between kinetoplast and fixing axle, frictional force is the least, and as shown in Figure 28, Figure 29, rotor is just around fixing axle at a high speed
Rotating, the rotational plane of rotor is vertical with the rotational plane of connecting rod, and the circular arc outer wall of rotor is all the time
Contact with connecting rod, and then stop connecting rod along fixing the movement that axle is axial, it is ensured that stability during pushrod movement.
Being linear contact lay between rotor and connecting rod, frictional force is the least between the two, and service life is long.Turn for alleviating
The abrasion of kinetoplast, can be provided with wearing layer on the outer wall of rotor.
Claims (9)
1. biomass forming machine, including frame, hopper, main shaft, poly-material mould, push rod and water cooling assembly,
It is provided with the first feeding chamber in the lower section of described hopper, is provided with in described first feeding chamber and is turned by motor driving
The first dynamic and vertical spiral conveyor rod, the lower end in described first feeding chamber and poly-the first life expected on the upside of mould
Matter inlet connects, and it is characterized in that, is provided with distribution box, the inner chamber of described hopper in the bottom of described hopper
With the inner space of distribution box, it is provided with by the transmission of motor-driven rotation between described hopper and distribution box
Axle, is fixed with material controlling tripper on described power transmission shaft, if being provided with on the outer wall of described material controlling tripper
Do the cutting plate of radial setting, and some described cutting plates are uniformly arranged, described on material controlling tripper
The bottom even of distribution box is provided with some blanking ports, and the biomass in hopper uniformly fall through some blanking ports
Under, described hopper, power transmission shaft, material controlling feed appliance and distribution box constitute sub-material assembly；
It is additionally provided with the second feeding chamber in the lower section of described hopper, is provided with water in the lower section in described second feeding chamber
Flat feeding chamber, is provided with by motor-driven rotation and the second horizontal helical feed in described straight feeding chamber
Bar, the one end in described straight feeding chamber connects with the second biomass inlet of poly-material mould side；Described first
Feeding chamber connects with corresponding blanking port respectively with the upper end in the second feeding chamber.
Biomass forming machine the most according to claim 1, is characterized in that, described first feeding chamber and
Second feeding chamber is two, and described first feeding chamber and the second feeding chamber are separate, some described in fall
Material mouth be located along the same line, the upper end in the first feeding chamber described in two respectively be positioned at centre two blanking ports
Connection, described in two, the upper end in the second feeding chamber connects with the blanking port being positioned at two ends respectively.
Biomass forming machine the most according to claim 1, is characterized in that, at the two of described poly-material mould
End is respectively equipped with push rod inlet port and biomass outlet, between described push rod inlet port and biomass outlet is
The biomass passage that biomass move, described first biomass inlet and the second biomass inlet are all along die body
Be radially arranged and with biomass channel connection, and along poly-material mould described first biomass inlet of circumference and the
Two biomass inlet are vertical；The bottom surface of described second biomass inlet is inclined-plane, and described inclined-plane is high-end
Towards biomass passage.
Biomass forming machine the most according to claim 1, is characterized in that, at the middle part of described main shaft
Being provided with the first separate installation portion and the second installation portion, first, second installation portion is truncated cone-shaped,
The outer wall of described first installation portion and the second installation portion is respectively equipped with some tapered planes, described tapered plane
Angle is acutangulated with the axis of axis body；It is respectively arranged at two ends with drive division, at described main shaft at described main shaft
Middle part be provided with two back-up rings, described drive division and the first installation portion, drive division and the second installation portion it
Between be respectively equipped with nut, the nut cooperated coordinates with back-up ring and realizes axial limiting to eccentric.
Biomass forming machine the most according to claim 1, is characterized in that, also includes that dust stops total
Becoming, described dust stops that assembly includes backgauge set, inflatable mouth, anti-dust seat, dustproof ring base and dust ring,
Being fixed with backgauge set in the frame near poly-material mould, described backgauge set empty set is on push rod, at described gear
The internal chamber wall of material set is provided with the poly-dirt groove of some circles；The side overlapped at described backgauge is provided with the machine of being fixed on
Anti-dust seat on frame, push rod is through in the inner chamber of described anti-dust seat, is provided with on the top of described anti-dust seat and blows
QI KOU, is provided with dust fall mouth in the bottom of described anti-dust seat, is provided with dust in the lower section of described dust fall mouth and stores
Case；It is provided with dustproof ring base, if being provided with in the inner chamber of described dustproof ring base in the inner chamber of described anti-dust seat
Dry dust ring, the internal chamber wall of described dust ring is in close contact with the outer wall of push rod.
Biomass forming machine the most according to claim 1, is characterized in that, also includes that oil dirt separates total
Become, described oil dirt separating assembly mainly include oil dirt mixed zone, secondary oil sump, main oil sump, the first filter,
Second filter and fuel outlet, be provided with the oily dirt mixed zone front and back set gradually, secondary oil in described frame
Pond and main oil sump, be provided with some first be connected with oil dirt mixed zone on the internal chamber wall of described secondary oil sump
Filter, in described oil dirt mixed zone, the lubricating oil with dust enters into secondary oil sump after the first filter
In；The internal chamber wall of described secondary oil sump is provided with some second filters being connected with main oil sump, described
In secondary oil sump, the clean lubricating oil in upside enters in main oil sump after the second filter；At described secondary oil sump
Bottom be provided with fuel outlet, bottom described secondary oil sump, the lubricating oil doped with dust flows out frame through fuel outlet.
Biomass forming machine the most according to claim 1, is characterized in that, also includes anti-bias assembly,
Described anti-bias assembly includes bracing frame, fixing axle and rotor, and support frame as described above is fixed in frame,
Support frame as described above is provided with fixing axle, is rotatablely equipped with the rotor of some circles on described fixing axle,
There is between outer wall and the connecting rod of described rotor a gap, and the rotational plane of described rotor is with eccentric
The rotational plane of wheel is mutually perpendicular to.
Biomass forming machine the most according to claim 7, is characterized in that, described rotor is axle
Hold, between the rotor and bracing frame at two ends, be provided with adjusting pad.
Biomass forming machine the most according to claim 3, is characterized in that, described inclined-plane is taper
Face, and the tapering on inclined-plane is 1:2-1:5.
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| CN112373088A (en) * | 2020-11-03 | 2021-02-19 | 黄静 | Nondestructive numerical control hydraulic press for powder strip body |
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|---|---|---|---|---|
| CN101564906A (en) * | 2008-04-24 | 2009-10-28 | 辽宁鑫能机械设备制造有限公司 | Biomass fuel molding machine |
| CN102794921A (en) * | 2011-05-24 | 2012-11-28 | 辽宁鑫能机械设备制造有限公司 | High-efficiency energy-saving plunger type straw fuel forming machine |
| CN102990966A (en) * | 2012-12-26 | 2013-03-27 | 宣化冶金机械厂 | Double-head mechanical type bar pressing machine |
| CN204844934U (en) * | 2015-07-28 | 2015-12-09 | 济南精创模具技术开发有限公司 | Biomass forming machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITRE20030079A1 (en) * | 2003-09-12 | 2005-03-13 | Internat Presses Manufactoring Ipm S R L | SCREW PRESS FOR FIBERGLASS MATERIAL PRESSING, |
| CA2672584A1 (en) * | 2009-07-17 | 2011-01-17 | Murray J. Burke | Compression apparatus and method |
| ITBO20100092U1 (en) * | 2010-09-15 | 2012-03-16 | Cms Spa | APPARATUS FOR THE COMPACTION OF WASTE, SMALL DIMENSIONS, PARTICULARLY FOR BARS, HOT TABLES OR OTHER SMALL CATERING EXERCISES. |
| KR101380814B1 (en) * | 2013-10-07 | 2014-04-04 | 황국화 | Compressor for making waste into fuel |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101564906A (en) * | 2008-04-24 | 2009-10-28 | 辽宁鑫能机械设备制造有限公司 | Biomass fuel molding machine |
| CN102794921A (en) * | 2011-05-24 | 2012-11-28 | 辽宁鑫能机械设备制造有限公司 | High-efficiency energy-saving plunger type straw fuel forming machine |
| CN102990966A (en) * | 2012-12-26 | 2013-03-27 | 宣化冶金机械厂 | Double-head mechanical type bar pressing machine |
| CN204844934U (en) * | 2015-07-28 | 2015-12-09 | 济南精创模具技术开发有限公司 | Biomass forming machine |
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Effective date of registration: 20201026 Address after: Fengxian County 221000 Jiangsu Province, Xuzhou City Industrial Park song Lou Zhen best-fortune Road No. 8 Patentee after: UNIUFA BIOMASS ENERGY XUZHOU Co.,Ltd. Address before: 250101 Shandong province Ji'nan City Industrial Road, Licheng District No. 97 North Patentee before: JINAN JINGCHUANG MOULD TECHNOLOGY DEVELOPMENT Co.,Ltd. |