CN104999598A - Nickel shell production technology - Google Patents

Nickel shell production technology Download PDF

Info

Publication number
CN104999598A
CN104999598A CN201510487801.XA CN201510487801A CN104999598A CN 104999598 A CN104999598 A CN 104999598A CN 201510487801 A CN201510487801 A CN 201510487801A CN 104999598 A CN104999598 A CN 104999598A
Authority
CN
China
Prior art keywords
master mold
nickel
nickel shell
production technology
shell production
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510487801.XA
Other languages
Chinese (zh)
Inventor
任志同
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MOLD-TECH (SUZHOU INDUSTRIAL PARK) Co Ltd
Original Assignee
MOLD-TECH (SUZHOU INDUSTRIAL PARK) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MOLD-TECH (SUZHOU INDUSTRIAL PARK) Co Ltd filed Critical MOLD-TECH (SUZHOU INDUSTRIAL PARK) Co Ltd
Priority to CN201510487801.XA priority Critical patent/CN104999598A/en
Publication of CN104999598A publication Critical patent/CN104999598A/en
Pending legal-status Critical Current

Links

Landscapes

  • Battery Electrode And Active Subsutance (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention provides a nickel shell production technology. The nickel shell production technology comprises the following steps that a die model is made, a die core is made, then electroforming is conducted, the female die is taken out, the nickel shell is taken down from a resin layer after being washed by high-pressure water, and then a nickel shell finished product is obtained. By means of the nickel shell production technology, technical steps are greatly shortened, the cost is reduced, the obtained nickel shell product is easy to achieve die separation, in addition, an iron die is used for replacing a wood die, the generated waste liquid is less, and waste absorption equipment is equipped, the nickel shell production technology also has a positive meaning on the environment and the ecology, and in addition, the product prepared through the method has the advantages that the thickness is controllable, no joint occurs, and the grain similarity reaches 90%.

Description

A kind of nickel shell production technology
Technical field
The present invention relates to mould production technical field, especially relate to a kind of nickel shell production technology.
Background technology
Flourish along with automobile industry, the comfortableness of people to automobile is had higher requirement, the flexible plastic of the simulated skin of increasing hard plastic materials and parts replaced. in the production process of flexible plastic part, nickel shell mould is one of requisite mould in its production link, difficulty and the complexity of nickel shell Making mold are very high, traditional production technology is: CNC wooden model---leather is coated---silica gel turns over mould---resin turns over master mold---resin master mold is repaired---------spraying conductive paste---washing---nickel electroforming---washing------other machinings of nickel shell mould---the nickel shell mould finished product that removes core rod that turns over resinous electricity mold core that turns over silica gel master mold former, the overall step of above technique is more, and flow process is got off, the time used is longer, efficiency is low, texture similarity is low, thickness is uncontrollable, and mould and product are not easily separated, use timber as template also not environmentally.
Summary of the invention
For solving the problems of the technologies described above, the present invention proposes a kind of nickel shell production technology, comprising the following steps:
A, analogue formation: select steel or iron as master mold, carry out sanding and polishing, texture as requested, master mold marks texture, on texture, blueing glue is coated with according to marked texture, acid solution is kept 1-2 hour on master mold, iron plate or punching block corrosion is formed texture, finally blue glue is removed;
B, making core rod: configuration resin solution, fall resin solution on master mold, leave standstill after 6-8 hour, hardening of resin, at master mold surface formation resin core rod;
C, electroforming: master mold, the nickel rod of having resin core rod are communicated with dc source, after the surperficial coating conductive paste of master mold, once wash, master mold and nickel rod being placed in after washing fills in the container of nickel chloride solution, carry out cell reaction, after 7-10 hour, observe the nickel shell that master mold By Electrolysis obtains, when reaching the thickness of needs, stop electrolysis;
D, the master mold in c to be taken out, use after high pressure water washing, nickel shell is taken off from resin bed, namely obtains nickel shell finished product.
Preferably, in electroforming process, be provided with air-suction cover at upper vessel portion, use blower fan air-breathing, collection will be discarded.
Preferably, described nickel rod is connected with DC power anode, and described master mold is connected with described power cathode.
Preferably, talcum powder is added in described resin solution.
Preferably, described blue glue thickness is 1-2 centimetre.
Preferably, described direct current power source voltage is 1.5-2v.
The nickel shell production technology that the present invention proposes has following beneficial effect: this technique substantially reduces processing step, provide cost savings, the nickel shell product obtained is easy to mould and is separated, and substitutes wooden model with swage, and the waste liquid produced is few, and be furnished with suction obsolete equipment, also be have positive meaning for environment and ecology, in addition, the product thickness that this method obtains is controlled, do not produce seam, texture similarity reaches 90%.
Detailed description of the invention
Below in conjunction with detailed description of the invention, illustrate the present invention further.
Embodiment
The present invention proposes a kind of nickel shell production technology, comprise the following steps:
A, analogue formation: select steel or iron as master mold, carry out sanding and polishing, texture as requested, master mold marks texture, on texture, blueing glue is coated with according to marked texture, acid solution is kept 1-2 hour on master mold, iron plate or punching block corrosion is formed texture, finally blue glue is removed;
When making master mold, a small amount of acid solution can be produced, the sodium hydroxide solution of dilution can be adopted to carry out neutralizing rear discharge, can not environmental pollution be caused.
B, making core rod: configuration resin solution, fall resin solution on master mold, leave standstill after 6-8 hour, hardening of resin, at master mold surface formation resin core rod;
C, electroforming: master mold, the nickel rod of having resin core rod are communicated with dc source, after the surperficial coating conductive paste of master mold, once wash, master mold and nickel rod being placed in after washing fills in the container of nickel chloride solution, carry out cell reaction, after 7-10 hour, observe the nickel shell that master mold By Electrolysis obtains, when reaching the thickness of needs, stop electrolysis; Compared with electroplating with routine, its washing needed for water consumption considerably less, in full production situation, cupric/silver and nickeliferous cleaning waste water generation are respectively about 10 tons/month, are about about 10PPM containing nickel ion concentration, be a kind of comparatively clean production technology.
D, the master mold in c to be taken out, use after high pressure water washing, nickel shell is taken off from resin bed, namely obtains nickel shell finished product.
Preferably, in electroforming process, be provided with air-suction cover at upper vessel portion, use blower fan air-breathing, collection will be discarded, because nickel electrotyping bath temperature remains on about 50 DEG C, produce a small amount of water vapour waste gas.
Preferably, described nickel rod is connected with DC power anode, and described master mold is connected with described power cathode, both positive and negative polarity.
Preferably, talcum powder is added in described resin solution.
Preferably, described blue glue thickness is 1-2 centimetre, can effectively prevent texture to be corroded, realize the corrosion of texture.
Preferably, described direct current power source voltage is 1.5-2v.
This programme is: drive swage---texture etching---------spraying conductive paste---washing---nickel electroforming---washing------other machinings of nickel shell mould---the nickel shell mould finished product that removes core rod that turns over resinous electricity mold core that turns over silica gel master mold former, compare in background technology, greatly reduce technical process.
To be apparent for those skilled in the art to the multiple amendment of embodiment, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (6)

1. a nickel shell production technology, is characterized in that, comprises the following steps:
A, analogue formation: select steel or iron as master mold, carry out sanding and polishing, texture as requested, master mold marks texture, on texture, blueing glue is coated with according to marked texture, acid solution is kept 1-2 hour on master mold, iron plate or punching block corrosion is formed texture, finally blue glue is removed;
B, making core rod: configuration resin solution, fall resin solution on master mold, leave standstill after 6-8 hour, hardening of resin, at master mold surface formation resin core rod;
C, electroforming: master mold, the nickel rod of having resin core rod are communicated with dc source, after the surperficial coating conductive paste of master mold, once wash, master mold and nickel rod being placed in after washing fills in the container of nickel chloride solution, carry out cell reaction, after 7-10 hour, observe the nickel shell that master mold By Electrolysis obtains, when reaching the thickness of needs, stop electrolysis;
D, the master mold in c to be taken out, use after high pressure water washing, nickel shell is taken off from resin bed, namely obtains nickel shell finished product.
2. nickel shell production technology according to claim 1, is characterized in that, in electroforming process, be provided with air-suction cover at upper vessel portion, uses blower fan air-breathing, will discard collection.
3. nickel shell production technology according to claim 1, is characterized in that, described nickel rod is connected with DC power anode, and described master mold is connected with described power cathode.
4. nickel shell production technology according to claim 1, is characterized in that, add talcum powder in described resin solution.
5. nickel shell production technology according to claim 1, is characterized in that, described blue glue thickness is 1-2 centimetre.
6. nickel shell production technology according to claim 2, is characterized in that, described direct current power source voltage is 1.5-2v.
CN201510487801.XA 2015-08-11 2015-08-11 Nickel shell production technology Pending CN104999598A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510487801.XA CN104999598A (en) 2015-08-11 2015-08-11 Nickel shell production technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510487801.XA CN104999598A (en) 2015-08-11 2015-08-11 Nickel shell production technology

Publications (1)

Publication Number Publication Date
CN104999598A true CN104999598A (en) 2015-10-28

Family

ID=54372585

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510487801.XA Pending CN104999598A (en) 2015-08-11 2015-08-11 Nickel shell production technology

Country Status (1)

Country Link
CN (1) CN104999598A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108251868A (en) * 2018-02-10 2018-07-06 胡泮 A kind of separation method of instrument board slush mold nickel shell and resin core model

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008088530A (en) * 2006-10-04 2008-04-17 Nanocreate Co Ltd Electroformed mold and manufacturing method for the same
CN101205054A (en) * 2007-12-11 2008-06-25 山东大学 Minitype metal nickel mould producing method
CN101723599A (en) * 2009-11-09 2010-06-09 清华大学 Composite coating used for surface of glass die and electroplating method thereof
CN103510080A (en) * 2013-10-14 2014-01-15 国家电网公司 Surface treatment method of cold-work die steel
CN104004967A (en) * 2014-05-20 2014-08-27 滁州迪蒙德模具制造有限公司 Manufacturing method of metal mold

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008088530A (en) * 2006-10-04 2008-04-17 Nanocreate Co Ltd Electroformed mold and manufacturing method for the same
CN101205054A (en) * 2007-12-11 2008-06-25 山东大学 Minitype metal nickel mould producing method
CN101723599A (en) * 2009-11-09 2010-06-09 清华大学 Composite coating used for surface of glass die and electroplating method thereof
CN103510080A (en) * 2013-10-14 2014-01-15 国家电网公司 Surface treatment method of cold-work die steel
CN104004967A (en) * 2014-05-20 2014-08-27 滁州迪蒙德模具制造有限公司 Manufacturing method of metal mold

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108251868A (en) * 2018-02-10 2018-07-06 胡泮 A kind of separation method of instrument board slush mold nickel shell and resin core model
CN108251868B (en) * 2018-02-10 2018-12-04 胡泮 A kind of separation method of instrument board slush mold nickel shell and resin core model

Similar Documents

Publication Publication Date Title
CN105522239B (en) Revolving body surface boss structure Electrolyzed Processing bipolar electrode and its electrochemical machining method
CN104355365B (en) The processing method of chromate waste water zero release of pollutant
CN103060884B (en) A kind of hard chrome plating production line chromic acid circulation and stress treatment system and technique
CN104120484A (en) Method for preparing electroplated diamond tool with novel composite coating
CN106132148A (en) The molding mode of housing, case of electronic device and electronic installation
CN104630872A (en) Aluminum alloy surface nano hole processing method and method for bonding aluminum alloy to plastic
CN108723159A (en) A kind of aircraft abnormal shape sheet metal part hydroforming process method
CN106444970A (en) Method for manufacturing magnesium alloy notebook computer shell
CN203765856U (en) General fast forming device of wind power blade male mould
CN112708892A (en) Oil removing method for metal piece
CN204074790U (en) Aluminium alloy extrusion mould cleaning equipment
CN106734486B (en) A kind of the aviation sheet metal component press-processing method and its mold of biaxial tension
CN104999598A (en) Nickel shell production technology
CN103628059A (en) High texture magnesium alloy surface treatment method and product thereof
CN206623272U (en) A kind of plastic mould for being used to produce shoe-pad
CN107723779A (en) A kind of normal temperature electrolytic phosphating drawing integrated production method
CN204625815U (en) A kind of acid zinc-nickel electrolytic plating pool
CN105624652B (en) A kind of surface treatment method of magnesium alloy die casting
CN204425860U (en) A kind of electronic product middle frame
CN107779932B (en) A kind of automobile processing mold electrophoresis process for protecting
CN105350029A (en) Production process for nickel-shell die
CN106350837A (en) Nickel aminosulfonate electroforming process for production of microprism type light reflection mold
CN103741189A (en) Surface treatment method for water faucets
CN111516205A (en) Manufacturing process of bright and matte integral effect forming part
CN106808620A (en) A kind of method of the plastic mould for producing shoe-pad and its production shoe-pad

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20151028