CN104999542A - Production method of thermal insulation block - Google Patents
Production method of thermal insulation block Download PDFInfo
- Publication number
- CN104999542A CN104999542A CN201510392934.9A CN201510392934A CN104999542A CN 104999542 A CN104999542 A CN 104999542A CN 201510392934 A CN201510392934 A CN 201510392934A CN 104999542 A CN104999542 A CN 104999542A
- Authority
- CN
- China
- Prior art keywords
- frame
- framed
- skeleton
- thermal insulation
- insulation blocks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a production method of a thermal insulation block, which comprises the following steps of placing mould frames, pouring a framework, pouring an external thermal insulation body and an internal thermal insulation body, pulling out an internal mould frame and mandrel frames, ramming all materials, and releasing an external mould frame. The production method of the thermal insulation block is simple and clear in production process, and high in production efficiency; the framework and a thermal insulation structure can be formed by once material injection; various members can be mutually fused into a firm whole, the hidden danger of unstable connection easily caused by fractional production is avoided; and the integrity, the compression resistance, the shearing strength and the integral thermal insulation property of the finished block are further guaranteed.
Description
Technical field
The present invention relates to construction material preparation method field, specifically a kind of insulation blocks preparation method.
Background technology
At present, when making insulation blocks, being all after first watering respectively outpour inwall, internal-rib with external mold, shaping mould, then insulation material is injected in the cavity of pattern, and shaping mould will be taken out before the slurry initial set of insulation material, building block matrix, and then pouring into a mould outer wall.The deficiency that the method exists is: 1, production technology is more loaded down with trivial details, and production process is longer; Repeatedly cloth, period takes out shaping mould again, easily causes between insulation construction with skeleton and is connected insecure hidden danger, affects the globality of building block and resistance to compression, shearing resistance, heat-insulating property.
Summary of the invention
Problem to be solved by this invention is the deficiency overcoming above-mentioned prior art, provides a kind of easy to operate, the simple insulation blocks preparation method of technique.
The present invention realizes with following technical scheme: a kind of insulation blocks preparation method, comprises the steps:
(1) place framed: first place on base and outer touch frame, it is framed in the centre position of external mould frame is placed, make described interior framed limit parallel with the limit of external mould frame, at the core frame that interior framed interior placement four is identical, make the space between the outer wall of core frame and interior framed inwall form matrix pattern;
(2) skeleton is built: the material of skeleton is injected and jolt ramming in the space inwardly between framed and core frame;
(3) build Surgery therapy body and inside holding body: external mould frame and interior framed between and the inside of core frame all inject the material of thermal insulator and shake even;
(4) extract interior framed with core frame: when the material of skeleton, the material of thermal insulator all have certain fluidity, framedly to extract interior with core frame;
(5) jolt ramming all material: by the material vibrating in external mould frame, compacting, and floating upper surface;
(6) de-external mould frame: natural curing insulation blocks, then carries out de-external mould frame.
The material of the skeleton in step (2) is building waste particle and cement mixing slurry.
The material of the thermal insulator in step (3) is foamed concrete slurry
Tool of the present invention has the following advantages: the preparation method of insulation blocks provided by the invention, production technology is simple and clear, production efficiency is high, can realize being completed by skeleton and an insulation construction material feeding, can mutually be fused to firmly overall between each component, solve gradation making and easily cause the insecure hidden danger of connection, and then guarantee the globality of building block finished product, resistance to compression, shearing strength and integral heat insulation performance.
Accompanying drawing explanation
Fig. 1 is the front view of the producing device of the insulation blocks that the present invention obtains;
Fig. 2 is the sectional view of Fig. 1 along A-A direction,
Fig. 3 is the exploded perspective view of the producing device of the insulation blocks that the present invention obtains;
Fig. 4 is the front view of the insulation blocks that the present invention obtains;
Fig. 5 is the sectional view of Fig. 4 along B-B direction;
In figure: 1, base, 2, external mould frame, 3, interior framed, 4, core frame, 5, vibrating device, 6, Surgery therapy body, 7, skeleton, 8, inside holding body, 21, recessed, 22, convexly to fall into, 61, protruding I, 62, depression I.
Detailed description of the invention
A kind of insulation blocks as shown in Figures 1 to 5 and producing device thereof, comprise base 1, the top of described base 1 is placed with three-back-shaped external mould frame 2, inside described external mould frame 2 while be provided with protruding 21, inner side edge relative with projection 21 on described external mould frame 2 is provided with depression 22, the shape and size of described depression 22 and protruding 21 identical; The centre position of described external mould frame 2 is provided with and is placed on three-back-shaped interior framed 3 on base 1, the described interior limit of framed 3 is parallel with the limit of external mould frame 2, four identical three-back-shaped core frames 4 be placed on base 1 are provided with in described interior framed 3, space between the outer wall of described core frame 4 and the interior inwall of framed 3 forms matrix pattern, and the below of described base 1 is provided with vibrating device 5.A kind of insulation blocks that the invention of this reality is obtained, this insulation blocks comprises matrix pattern skeleton 7, inside holding body 8 is filled with in four cavitys of described skeleton 7, the outside of described skeleton 7 is with the height three-back-shaped Surgery therapy body 6 identical with skeleton, a limit of described Surgery therapy body 6 is provided with protruding I 61, limit relative with projection I 61 on described Surgery therapy body 6 is provided with the identical depression I 62 of shape and size and protruding I 61, wherein the skeleton of matrix pattern is got by the material filling between interior framed and core frame, the structure of matrix pattern does skeleton, add the intensity of skeleton, improve the resistance to compression shearing strength of insulation blocks entirety, inside holding body is filled with in four cavitys of the simultaneously skeleton of matrix pattern, inside holding body is got by fill insulant material in core frame, because the heat insulating and sound insulating of the inner chamber of sky is poor, and easily mortar is infiltrated in building construction hollow in, body of wall is easily made to bond not full, therefore the heat insulation effect and the soundproof effect that are filled with the insulation blocks of inside holding body are better, Surgery therapy body outside skeleton by external mould frame and interior framed between fill insulation material get, the outer field Surgery therapy body of skeleton, be one three-back-shaped, and the periphery being wrapped in skeleton tightly, height is identical with skeleton, the effect of reinforcing skeleton can be played, strengthen intensity and the anti-pressure ability of skeleton, insulation and the soundproof effect of insulation blocks can also be strengthened further simultaneously, because two relative inner limits of external mould frame are respectively equipped with projection and depression, so two opposite exterior lateral sides limits of the Surgery therapy body of being filled by external mould frame just can be relative existence depression I and protruding I, the reliability ensureing to be connected is convenient to when insulation blocks arranges with adjacent insulation blocks, and constructability.At external mould frame, in framed and core frame be placed in after on base according to the position described, corresponding material is filled in corresponding die cavity, by being arranged on vibrating device below base by the material jolt ramming in die cavity, wherein vibrating device is primarily of platform underframe, the parts compositions such as vibrator, platform underframe steel plate and steel welding are connected on below base, vibrator adds a pair of identical eccentric wheel composition with motor, and the center of base back surface is arranged on by a pair suspension bracket shaft coupling, during motion, eccentric wheel drives suspension bracket shaft coupling to move up and down, by the material jolt ramming in framed, and suspension bracket shaft coupling ensure that the stationarity of motion.
A kind of device making insulation blocks as shown in Figure 1 to Figure 3, described base 1 is plinth.Base of the present invention is plinth, considers that made insulation blocks is square, when using plinth, effectively can utilize the area of base, can not cause the waste making submount material because the shape of base is unreasonable.
A kind of device making insulation blocks as shown in Figure 1 to Figure 3, described interior framed 3 and core frame 4 be thin-wall construction.The interior framed and core frame of device used herein is thin-wall construction, after material in framed has been filled, extract interior framed and core frame, the gap after extracting can be made to be unlikely to the excessive fusion imperfection causing storeroom, use thin-wall construction can make mutually be fused between each component firmly overall, solve gradation making and easily cause the insecure hidden danger of connection, and then guarantee the globality of building block finished product, resistance to compression, shearing strength and integral heat insulation performance.
A kind of device making insulation blocks as shown in Figure 1 to Figure 3, described external mould frame 2, interior framed 3 and the material of core frame 4 be steel.Described external mould frame 2, interior framed 3 and the material of core frame 4 be fiberglass.External mould frame of the present invention, interior material that is framed and core frame can use steel also can use fiberglass, and steel or fiberglass do the framed of material and easily extracts framed when withdrawing pattern frame, and can not wall built-up.
A kind of insulation blocks as shown in Fig. 4 to Fig. 5, the material of described skeleton 7 is the mixture of building waste particle and cement.The skeleton of the insulation blocks that the present invention obtains adopts building waste as raw material, save land resource, alleviate the pollution to environment, cost of material is low, high financial profit, simultaneously, the mixture of building waste and cement, as the main composition material of skeleton, makes the intensity of skeleton greatly improve, and then guarantee the resistance to compression of insulation blocks and the performance of shearing strength, improve the security of the building using insulation blocks.
A kind of insulation blocks as shown in Fig. 4 to Fig. 5, described inside holding body 8 is foamed concrete with the material of Surgery therapy body 6.Foamed concrete is a kind of novel light insulation material containing a large amount of sealed porosity, with the inside holding body that foamed concrete is material making, there is good heat insulation effect, and material is light, improve the use flexibility of insulation blocks, also make insulation blocks have the performance of heat preservation energy-saving, sound-insulating and heat-insulating and fire protection flame retarding simultaneously.
The present invention, with following scheme implementation, comprises the steps:
A kind of insulation blocks preparation method, comprises the steps:
(1) place framed: first place on base 1 and outer touch frame 2, the centre position of external mould frame 2 place in framed 3, make the described interior limit of framed 3 parallel with the limit of external mould frame 2, the core frame 4 that placement four is identical in interior framed 3, makes the space between the outer wall of core frame 4 and the interior inwall of framed 3 form matrix pattern;
(2) skeleton 7 is built: the material of skeleton 7 is injected and jolt ramming in the space inwardly between framed 3 and core frame 4;
(3) Surgery therapy body 6 and inside holding body 8 is built: between external mould frame 2 and interior framed 3 and in core frame 4, all inject the material of thermal insulator and shake even;
(4) extract interior framed 3 and core frame 4: when the material of skeleton 7, the material of thermal insulator all have certain fluidity, extract interior framed 3 with core frame 4;
(5) jolt ramming all material: by the material vibrating in external mould frame 2, compacting, and floating upper surface;
(6) de-external mould frame 2: natural curing insulation blocks, then carries out de-external mold 2 frame.
Claims (3)
1. an insulation blocks preparation method, is characterized in that: comprise the steps:
Place framed: outside first placing on base (1), touch frame (2), in the centre position of external mould frame (2) is placed framed (3), make the limit of described interior framed (3) parallel with the limit of external mould frame (2), the core frame (4) that placement four is identical in interior framed (3), makes the space between the inwall of the outer wall of core frame (4) and interior framed (3) form matrix pattern;
Build skeleton (7): the material of skeleton (7) is injected and jolt ramming in the space inwardly between framed (3) and core frame (4);
Build Surgery therapy body (6) and inside holding body (8): all inject the material of thermal insulator with the inside of core frame (4) and shake even between external mould frame (2) and interior framed (3);
Extract interior framed (3) and core frame (4): when the material in skeleton (7), the material of thermal insulator all have certain fluidity, interior framed (3) and core frame (4) are extracted;
Jolt ramming all material: by the material vibrating in external mould frame (2), compacting, and floating upper surface;
De-external mould frame (2): natural curing insulation blocks, then carries out de-external mold (2) frame.
2. insulation blocks preparation method as claimed in claim 1, is characterized in that: the material of the skeleton (7) in step (2) is building waste particle and cement mixing slurry.
3. insulation blocks preparation method as claimed in claim 1, is characterized in that: the material of the thermal insulator in step (3) is foamed concrete slurry.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510392934.9A CN104999542B (en) | 2015-07-07 | 2015-07-07 | Insulation blocks preparation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510392934.9A CN104999542B (en) | 2015-07-07 | 2015-07-07 | Insulation blocks preparation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104999542A true CN104999542A (en) | 2015-10-28 |
| CN104999542B CN104999542B (en) | 2017-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510392934.9A Active CN104999542B (en) | 2015-07-07 | 2015-07-07 | Insulation blocks preparation method |
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| CN (1) | CN104999542B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112171879A (en) * | 2020-09-30 | 2021-01-05 | 常州众能建筑工程安装有限公司 | Hollow brick inner hole tamping part and hollow brick forming device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4275539A (en) * | 1979-12-10 | 1981-06-30 | Abbott Richard V Iii | Method and apparatus for insulating building blocks and the blocks produced thereby |
| CN101130262A (en) * | 2007-09-28 | 2008-02-27 | 金波 | Pre-built-in template frame of composite block and method for moulding composite block |
| CN101392577A (en) * | 2008-08-30 | 2009-03-25 | 赵明 | Construction thermal insulation building block and method for producing the same |
| CN102795886A (en) * | 2012-08-10 | 2012-11-28 | 江苏建筑职业技术学院 | Insulation core material prepared by construction waste and preparation method |
-
2015
- 2015-07-07 CN CN201510392934.9A patent/CN104999542B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4275539A (en) * | 1979-12-10 | 1981-06-30 | Abbott Richard V Iii | Method and apparatus for insulating building blocks and the blocks produced thereby |
| CN101130262A (en) * | 2007-09-28 | 2008-02-27 | 金波 | Pre-built-in template frame of composite block and method for moulding composite block |
| CN101392577A (en) * | 2008-08-30 | 2009-03-25 | 赵明 | Construction thermal insulation building block and method for producing the same |
| CN102795886A (en) * | 2012-08-10 | 2012-11-28 | 江苏建筑职业技术学院 | Insulation core material prepared by construction waste and preparation method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112171879A (en) * | 2020-09-30 | 2021-01-05 | 常州众能建筑工程安装有限公司 | Hollow brick inner hole tamping part and hollow brick forming device |
| CN112171879B (en) * | 2020-09-30 | 2021-12-21 | 滁州市南谯生辉新型建材有限公司 | Hollow brick inner hole tamping part and hollow brick forming device |
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| Publication number | Publication date |
|---|---|
| CN104999542B (en) | 2017-10-03 |
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| C06 | Publication | ||
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| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Tao Xiangling Inventor after: Liu Hui Inventor after: Zhu Keqi Inventor after: Chen Guozhou Inventor after: Qi Bao Inventor after: Lu Qingtao Inventor after: Liu Shan Inventor before: Tao Xiangling Inventor before: Liu Hui Inventor before: Zhu Keqi |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20181203 Address after: 233010 Pioneering Building 316, Huineng Small and Micro Enterprises Pioneering Center, 1750 Shengli West Road, Yuhui District, Bengbu City, Anhui Province Patentee after: Bengbu Dingrong Science and Technology Information Consulting Co., Ltd. Address before: No. 26, Xue Yuan Road, Quanshan District, Xuzhou, Jiangsu Patentee before: Jiangsu Institute of Architectural Technology |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190102 Address after: No. 26, Xue Yuan Road, Quanshan District, Xuzhou, Jiangsu Patentee after: Jiangsu Institute of Architectural Technology Address before: 233010 Pioneering Building 316, Huineng Small and Micro Enterprises Pioneering Center, 1750 Shengli West Road, Yuhui District, Bengbu City, Anhui Province Patentee before: Bengbu Dingrong Science and Technology Information Consulting Co., Ltd. |