CN104999208B - A kind of vacuum electron beam welding method of aircraft flap rail structure part - Google Patents

A kind of vacuum electron beam welding method of aircraft flap rail structure part Download PDF

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Publication number
CN104999208B
CN104999208B CN201510295870.0A CN201510295870A CN104999208B CN 104999208 B CN104999208 B CN 104999208B CN 201510295870 A CN201510295870 A CN 201510295870A CN 104999208 B CN104999208 B CN 104999208B
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CN
China
Prior art keywords
abdominal cavity
sliding track
track body
web
fenestra
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CN201510295870.0A
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Chinese (zh)
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CN104999208A (en
Inventor
庄明祥
贾敏
李欢
成书民
徐梅
李向利
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AVIC Xian Aircraft Industry Group Co Ltd
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AVIC Aircraft Corp Xian Aircraft Branch
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Priority to CN201510295870.0A priority Critical patent/CN104999208B/en
Publication of CN104999208A publication Critical patent/CN104999208A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00Electron-beam welding or cutting
    • B23K15/0046Welding
    • B23K15/0053Seam welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00Electron-beam welding or cutting
    • B23K15/06Electron-beam welding or cutting within a vacuum chamber

Abstract

A kind of weld jig of aircraft flap rail structure part electron-bombardment welding, this structural member includes the web of sliding track body having multiple abdominal cavity needs welding corresponding with abdominal cavity with polylith, the body of this fixture is a flat rigid structure, body is provided with multiple be located by connecting hole corresponding with sliding track body profile, locating piece and multiple fenestra corresponding with sliding track body abdominal cavity, the border of this fenestra is more than the border in corresponding sliding track body abdominal cavity, the connector of a shaft-like it is respectively provided with in the middle part of the two ends of body, two legs are separately had to be positioned at the two ends of body, the top of leg is auricle groove, in this connector is respectively supported at the auricle groove on leg top, two ends and fix with latch.

Description

A kind of vacuum electron beam welding method of aircraft flap rail structure part
Technical field
The application relates to the electron beam welding field of aeronautical manufacture, and specifically a kind of aircraft flap is sliding The vacuum electron beam welding method of rail structural member and weld jig.
Background technology
Aircraft flap rail structure part is main wing flap relative motion inside and outside aircraft, promotes or drops The structural member of low airfoil lift, the material of this slide rail is unimach, in order to alleviate component originally The weight of body and the rigidity of increase structure, empty the multiple abdomens of formation in sliding track body middle part Chamber, then the two sides embedding web in abdominal cavity is welded.
Owing to the rigidity of structural member own is strong, the most complex-shaped, there are again adjacent multiple cavitys two Side needs to weld thin web, and welding position is more, and continuous weld is longer, causes welding difficulty Greatly, welding deformation is difficult to control.The especially deformation of guide pass not can exceed that 0.3mm, so Welding process once causes big welding deformation, subsequent fine processing cannot ensure that the wall thickness of component is wanted Ask, it addition, the weld seam in slide track component is enclosed type weld seam, although web is embedded in In body, but welding process unavoidable because be heated uneven and cause web to become arch or one jiao stick up Rise, and between electron beam welding characteristic, middle web also cannot be fixed by clamp body, Also it is one of problem.
So needing to use suitable weld jig location to ensure the phase contraposition of structural member profile Putting and immobilize, preventing and treating welding deformation is the technological difficulties in producing.
Summary of the invention
It is an object of the invention to provide a kind of aircraft unimach flap-track structural member electricity The welding method of son bundle welding and weld jig.
The vacuum electron beam soldering method of a kind of aircraft flap rail structure part, this structural member includes one The web needing welding that the individual sliding track body having multiple abdominal cavity is corresponding with abdominal cavity with polylith, it is special Levy and be: 1) there is a weld jig, the body of this fixture is a flat rigidity knot Structure, body is provided with multiple be located by connecting hole corresponding with sliding track body profile, locating piece with And the multiple fenestra corresponding with sliding track body abdominal cavity, the border of this fenestra is more than corresponding sliding track body The border in abdominal cavity, is respectively provided with the connector of a shaft-like in the middle part of the two ends of body, separately have two Pin is positioned at the two ends of body, and the top of leg is auricle groove, and this connector is respectively supported at two ends In the auricle groove on leg top and fix with latch;2) pass through to determine with securing member by sliding track body Position connecting hole, locating piece are fixed on a side surface of chuck body, and the abdominal cavity of sliding track body is corresponding On the fenestra of chuck body;3) will according to the order employing electron-bombardment welding of adjacent spaces Corresponding web is welded on a side surface in sliding track body abdominal cavity;Again chuck body 180 degree is turned over Turn fixing, make sliding track body downward, by the fenestra in chuck body still according to adjacent spaces Order use electron-bombardment welding, corresponding web is welded on another of sliding track body abdominal cavity Side surface;4) again by fixing for chuck body 180 degree upset, sliding track body is made upwards, according to Step 3) principle, according to the order of adjacent spaces, corresponding web is welded on remaining cunning After one side surface in rail body abdominal cavity, turnover fixture body 180 degree is fixed, finally by correspondence Web is welded on the opposite side surface in remaining sliding track body abdominal cavity.
It is an advantage of the current invention that: 1) present invention propose weld jig workpiece can be carried out 180 degree of upsets are fixing, it is achieved to workpiece clamped one time, the operation of two sides welding, reduce clamping Number of times, improves welding quality.2) what the present invention proposed uses workpiece abdominal cavity: " adjacent spaces " Welding sequence, can effectively prevent the welding deformation of workpiece.
Below in conjunction with embodiment accompanying drawing, the application is described in further detail.
Accompanying drawing explanation
Fig. 1 is the signal of aircraft flap rail structure part body
Fig. 2 is the weld jig structural representation that the application proposes
Fig. 3 is the welded condition signal of aircraft flap rail structure part side
Fig. 4 is the rollover states signal of Fig. 3
Numbering explanation in figure: 1 sliding track body, 2 abdominal cavities, 2-1 the first abdominal cavity, 2-2 the second abdomen Chamber, 2-3 the 3rd abdominal cavity, 2-4 the 4th abdominal cavity, 2-5 the 5th abdominal cavity, 2-6 the 6th abdominal cavity, 3 Chuck body, 4 it is located by connecting hole, 5 locating pieces, 6 fenestras, 7 legs, 8 latches, 9 even Joint, 10 compressing members, 11 securing members, 12 briquettings, 13 webs, 14 weld seams
Detailed description of the invention
See accompanying drawing, embodiment show a kind of aircraft flap rail structure part welding method and Weld jig.Aircraft slide rail mainly by cross section " work " font slideway, solid and middle hollow slab, Connecting shaft and reinforcement etc. form, and its material is unmanageable unimach.Flap-track Sliding track body 1 as it is shown in figure 1, there is adjacent six abdominal cavity 2 on it, the first abdominal cavity 2-1, Second abdominal cavity 2-2, the 3rd abdominal cavity 2-3, the 4th abdominal cavity 2-4, the 5th abdominal cavity 2-5 and the 6th Abdominal cavity 2-6, the technological requirement both sides needs welding in each abdominal cavity is thin with abdominal cavity form fit Web 13.
For the deformation controlled in welding with improve working (machining) efficiency, the application specialized designs one Aircraft flap slide rail weld jig, as shown in Figure 2.This chuck body 3 be one flat Rigid structure, is provided with multiple be located by connecting corresponding with sliding track body profile in chuck body 3 Hole 4, locating piece 5 and multiple fenestra 6 corresponding with sliding track body abdominal cavity, this fenestra 6 Border is more than the border at least about 15mm in sliding track body abdominal cavity 2, in order to anti-in chuck body Welding is implemented in face.It is respectively provided with the connector 9 of a shaft-like in the middle part of the two ends of body 3, separately has two Individual leg 7 is positioned at the two ends of body, and the top of leg 7 is auricle groove, and auricle is provided with connection Hole, the shaft-like connector 9 at chuck body two ends is respectively supported at the top auricle of two ends leg 7 In groove, separately there is latch 8 by the connecting hole on connector 9 and auricle by chuck body and leg Fixing.
Before welding, by sliding track body 1 with securing member 11 and compressing member 10 by the hole that is located by connecting 4, locating piece 5 is fixed on a side surface of chuck body, and the abdominal cavity 2 making sliding track body is corresponding On the fenestra 6 of chuck body;3) electron-bombardment welding is used according to the order of adjacent spaces Corresponding web 13 is welded on a side surface in sliding track body abdominal cavity 2;I.e. welding sequence is, First weld the web of the first 2-1 side, abdominal cavity, then weld the web of the 3rd 2-3 side, abdominal cavity, Weld the web of the 5th 2-5 side, abdominal cavity again.Then, by fixing for chuck body 180 degree upset, Make sliding track body 1 downwards, by the fenestra 6 in chuck body 3 still according to adjacent spaces Order uses electron-bombardment welding, and corresponding web is welded on the opposite side in sliding track body abdominal cavity Surface, the most first welds the web of the first abdominal cavity 2-1 opposite side, then it is another to weld the 3rd abdominal cavity 2-3 The web of side, then weld the web of the 5th abdominal cavity 2-5 opposite side;4) again by chuck body 180 degree of upsets are fixing, make sliding track body upwards, according to step 3) principle, according to adjacent After corresponding web is welded on a side surface in remaining sliding track body abdominal cavity by the order at interval, I.e. weld the web of the second 2-2 side, abdominal cavity, then weld the web of the 4th 2-4 side, abdominal cavity, Weld the web of the 6th 2-6 side, abdominal cavity again.Turnover fixture body 180 degree is fixed again, finally Corresponding web is welded on the opposite side surface in remaining sliding track body abdominal cavity, i.e. welds second The web of abdominal cavity 2-2 opposite side, then weld the web of the 4th abdominal cavity 2-4 opposite side, then weld The web of the 6th abdominal cavity 2-6 opposite side.
Each block of web 13 of both sides, abdominal cavity 2 welding is all a weld seam 14 closed, for The weld seam closed, welding process unavoidable because be heated uneven and cause web to become arch or one jiao stick up Rise, and between electron beam welding characteristic, middle web also cannot be carried out by chuck body Fixing, only by solving web intermediate projections or warpage by the way of load-carrying in the middle of web, real Shi Zhong, is first seated in the side surface in abdominal cavity 2 of correspondence by web 13, then upper at web The re-compacted briquetting 12 weighing about 15-20 kilogram weight in surface carries out web location, during welding Straightway at weld seam uses multiple spot linear interpolation, and the arc section at weld seam uses many point circular arcs to insert Mend, by point away from controlling can meet within the specific limits the requirement of electron beam welding.

Claims (1)

1. a vacuum electron beam soldering method for aircraft flap rail structure part, this structural member includes The web needing welding that one sliding track body having multiple abdominal cavity is corresponding with abdominal cavity with polylith, it is special Levy and be: 1) there is a weld jig, chuck body is a flat rigid structure, Chuck body is provided with multiple be located by connecting hole corresponding with sliding track body profile, locating piece and many The individual fenestra corresponding with sliding track body abdominal cavity, the border of this fenestra is more than corresponding sliding track body abdominal cavity Border, is respectively provided with the connector of a shaft-like in the middle part of the two ends of chuck body, separately have two leg positions In the two ends of chuck body, the top of leg is auricle groove, and this connector is respectively supported at two ends and props up In the auricle groove on pin top and fix with latch;2) by sliding track body with securing member by location even Connect hole, locating piece is fixed on a side surface of chuck body, and the abdominal cavity of sliding track body is corresponding at fixture On the fenestra of body;3) use electron-bombardment welding by corresponding abdomen according to the order of adjacent spaces Plate is welded on a side surface in sliding track body abdominal cavity;Again by fixing for chuck body 180 degree upset, make Sliding track body is downward, still uses true according to the order of adjacent spaces by the fenestra in chuck body Empty electron beam weldering, is welded on the opposite side surface in sliding track body abdominal cavity by corresponding web;4) again By fixing for chuck body 180 degree upset, make sliding track body upwards, according to step 3) principle, According to the order of adjacent spaces, corresponding web is welded on the side in remaining sliding track body abdominal cavity Behind surface, turnover fixture body 180 degree is fixed, and finally corresponding web is welded on remaining cunning The opposite side surface in rail body abdominal cavity.
CN201510295870.0A 2015-06-02 2015-06-02 A kind of vacuum electron beam welding method of aircraft flap rail structure part Active CN104999208B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106736139B (en) * 2016-11-30 2019-05-31 江西洪都航空工业集团有限责任公司 One kind being suitable for aircraft airspeed pipe apparatus for welding and positioning

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3945409A (en) * 1974-05-30 1976-03-23 Evg Entwicklungs- Und Verwertungs-Gesellschaft M.B.H. Device for feeding lengths of wire to a processing machine
US4768691A (en) * 1986-09-22 1988-09-06 Huron/St. Clair Company, A Division Of Masco Industries, Inc. Adjustable support rail for a luggage carrier
CN203156386U (en) * 2013-03-05 2013-08-28 西安兴航航空制造有限公司 Precision machining device
CN203156404U (en) * 2013-03-06 2013-08-28 西安兴航航空制造有限公司 Precision machining clamp for slide rail lugs of aerofoil
CN203992948U (en) * 2014-08-27 2014-12-10 昆山元崧电子科技有限公司 The auxiliary welding equipment of inductor
CN104476076A (en) * 2014-11-29 2015-04-01 无锡透平叶片有限公司 Spot-welding positioning fixture device for hollow blade
CN204725061U (en) * 2015-06-02 2015-10-28 中航飞机股份有限公司西安飞机分公司 A kind of weld jig of aircraft flap rail structure part electron-bombardment welding

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3945409A (en) * 1974-05-30 1976-03-23 Evg Entwicklungs- Und Verwertungs-Gesellschaft M.B.H. Device for feeding lengths of wire to a processing machine
US4768691A (en) * 1986-09-22 1988-09-06 Huron/St. Clair Company, A Division Of Masco Industries, Inc. Adjustable support rail for a luggage carrier
CN203156386U (en) * 2013-03-05 2013-08-28 西安兴航航空制造有限公司 Precision machining device
CN203156404U (en) * 2013-03-06 2013-08-28 西安兴航航空制造有限公司 Precision machining clamp for slide rail lugs of aerofoil
CN203992948U (en) * 2014-08-27 2014-12-10 昆山元崧电子科技有限公司 The auxiliary welding equipment of inductor
CN104476076A (en) * 2014-11-29 2015-04-01 无锡透平叶片有限公司 Spot-welding positioning fixture device for hollow blade
CN204725061U (en) * 2015-06-02 2015-10-28 中航飞机股份有限公司西安飞机分公司 A kind of weld jig of aircraft flap rail structure part electron-bombardment welding

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Address after: No. 710089 in Shaanxi province Xi'an city Yanliang District West Avenue

Patentee after: AVIC Xi'an Aircraft Industry Group Co.,Ltd.

Address before: 1 No. 710089 Shaanxi province Xi'an city Yanliang District West Avenue

Patentee before: AVIC AIRCRAFT Corp.

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TR01 Transfer of patent right

Effective date of registration: 20210611

Address after: 1 No. 710089 Shaanxi province Xi'an city Yanliang District West Avenue

Patentee after: AVIC AIRCRAFT Corp.

Address before: 1 No. 710089 Shaanxi province Xi'an city Yanliang District West Avenue

Patentee before: XI'AN AIRCRAFT BRANCH OF XI'AN AIRCRAFT INTERNATIONAL Corp.