CN104997143B - Mixer molasses add-on system and molasses adding technology thereof - Google Patents
Mixer molasses add-on system and molasses adding technology thereof Download PDFInfo
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- CN104997143B CN104997143B CN201510408932.4A CN201510408932A CN104997143B CN 104997143 B CN104997143 B CN 104997143B CN 201510408932 A CN201510408932 A CN 201510408932A CN 104997143 B CN104997143 B CN 104997143B
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Abstract
The open a kind of Novel blending machine molasses add-on system of the present invention and molasses adding technology thereof, belong to the molasses adding set in feed manufacturing and production technical field, including the head tank connected by seal for pipe joints, release dilute tank, storage tank, metering unit, nozzle, described head tank includes that raw material tank body, heating coil, feed pipe, the discharging opening of raw material tank body are connected with the charging aperture releasing dilute tank;Described releasing dilute tank and include releasing dilute tank body, heating coil, water inlet pipe, agitator, water inlet pipe is connected to dilute tank body top, and agitator is positioned to be released dilute tank body central authorities and passes heating coil;The charging aperture of the discharging opening and storage tank of releasing dilute tank body is connected;Described storage tank includes storage tank, heating coil, agitator, and agitator is positioned at storage tank central authorities and through heating coil, and the discharging opening of storage tank is connected with metering unit.The present invention can automatically, accurately control water and molasses proportioning mixing, and accurately can set according to the amount of material in mixer and accurately add dilution after molasses amount.
Description
Technical field
The present invention relates to a kind of molasses adding set and molasses adding technology, raise particularly to one
Mixer molasses add-on system in material production line and molasses adding technology thereof.
Background technology
In existing feed processing technology, need molasses and other powder or granular
Raw material mixes, but existing molasses add-on system exists following defect: molasses pipeline is viscous stifled,
Interpolation is difficult to, especially winter temperature low, the poor fluidity of molasses, be little to add;With
In system, the pump of pressurized delivered is very easy to damage, and often causes disorderly closedown;Because molasses glue
Degree is big, and mixer stirring is irregular, and mixed frit viscosity is too high, causes in subsequent handling
Block buffering bucket, elephant trunk, cause elevator putty, major injury belt etc.;Due to viscosity mistake
Height, the pressure making pump need is the highest, causes being tightly connected pipeline and connect with various kinds of equipment, valve
The leakage of resistance to compression relatively weakness, molasses seepage everywhere in workshop, the serious environment pollution water source such as at Kou
Deng.
Summary of the invention
The present invention provides a kind of and adds the mixer to mixer again by after molasses dilute
Molasses add-on system and molasses adding technology thereof, it is possible to automatically, accurately control water and molasses
Proportioning mix, and accurately can set according to the amount of material in mixer and accurately add dilution after
Molasses amount.
The present invention provides a kind of mixer molasses add-on system, including connected by seal for pipe joints
Head tank, release dilute tank, storage tank, metering unit, nozzle, it is characterised in that
Described head tank includes raw material tank body, heating coil, feed pipe, the discharging of raw material tank body
Mouth is connected with the charging aperture releasing dilute tank;
Described release dilute tank and include releasing dilute tank body, heating coil, water inlet pipe, agitator, water inlet pipe
Being connected to dilute tank body top, agitator is positioned at releases dilute tank body central authorities and through heating coil;Release
The discharging opening of dilute tank body is connected with the charging aperture of storage tank;
Described storage tank includes storage tank, heating coil, agitator, and agitator is positioned at storage
Tank body central authorities also pass heating coil, and the discharging opening of storage tank is connected with metering unit;
Described metering unit includes being sequentially connected weigher, essence control valve, adding bucket, adds bucket
Discharging opening is connected with nozzle through piping;
Described head tank, the heating coil released in dilute tank, storage tank are all to be located at place built on stiltsly
The spiral bending tube in spring-like in tank body, the inlet pipe of heating coil enters equipped with control thermal medium
The inlet valve entered, it goes out on pipe equipped with blow-off valve;The described agitator released in dilute tank, storage tank
All including shaft and paddle, paddle is contained in the middle and lower part of shaft, shaft upper end with
Stirring motor is connected.
Preferably, release described on the water inlet pipe of dilute tank equipped with entering water electromagnetic valve, fluid flowmeter;
Release dilute tank built with ball-cock assembly;Head tank with release in the connecting tube of dilute tank equipped with filter, sugaring
Pump.
Described release dilute tank in be provided with logical compressed-air actuated gas-adding pipe, gas-adding pipe has the most several gas
Hole.
Described gas-adding pipe is located close to release at dilute top tank structure, gas cell distribution at gas-adding pipe towards heating
On the tube wall of the 1/2 1/3 of coil pipe.
Equipped with pump, nozzle switch valve in the connecting tube added between bucket and nozzle, nozzle it
Front parallel connection picks out pressure release return duct, and equipped with Pressure gauge, relief valve on pressure release return duct, pressure release is returned
The other end of flow tube is connected with adding bucket.
It is provided with portable agitator in described interpolation bucket;Described essence control valve is angle pedestal valve or pneumatic operated valve;
When in heating coil add thermal medium be steam time, it goes out the blow-off valve on pipe is drain valve, when
Adding thermal medium when being hot water in heating coil, it goes out the blow-off valve on pipe is gate valve or ball valve.
Head tank, release dilute tank, storage tank, the exit of metering unit are equipped with outlet valve;
Release the connecting tube in the connecting tube between dilute tank and storage tank, between storage tank and metering unit
Above, in the connecting tube added between bucket and nozzle, it is respectively arranged with pump;Storage tank and metering unit it
Between pump before equipped with maintenance gate valve, equipped with electromagnetic valve after this pump;Head tank with release dilute tank
Equipped with service valve in connecting tube;Head tank, release on the outer wall of dilute tank, storage tank, interpolation bucket wrap
Wrap up in dismountable heat-insulation layer.
Connection on head tank and the connecting tube released between dilute tank, between storage tank and metering unit
Filter it is respectively arranged with on pipe;It is also equipped with filter on the charging aperture of head tank.
The present invention also provides for a kind of molasses using above-mentioned mixer molasses add-on system and adds work
Skill, comprises the following steps:
A, get the raw materials ready: molasses are filtered be placed in head tank standby, when production environment temperature is
When subzero less than 2 DEG C, heating coil is passed through hot water or steam heating molasses to subzero 2 DEG C
Above;
B, the molasses in head tank are evacuated to thinning tank, dilute mix homogeneously, the two
Quality proportioning be water: molasses=(5-8): 100, when production environment temperature is less than subzero 2 DEG C
Time, heating coil is passed through hot water or extremely subzero more than 2 DEG C of steam heating molasses, and passes through
Gas-adding pipe sprays into compressed air in thinning tank;
C, will dilution after molasses suction storage tank stir further, prevent sugar liquid to be layered;
D, spray in mixer after the molasses accurate measurement in storage tank.
Preferably, in stepb, described gas-adding pipe ejection compressed air is at molasses and water
Proportioning complete after for being spaced spray regularly, i.e. the spray several seconds stops the several seconds again, as a little the most repeatedly,
0.5-2 minute persistent period;Or persistently spray 1-2 minute.
Beneficial effects of the present invention: the present invention first releases diluted molasses, and rear adding technology, as long as adding
Adding minimal amount of water, molasses viscosity is just substantially reduced, and does not interferes with feeding quality;And alleviate
The acting pressure of pressurized delivered pump, it is to avoid damage pump;After reducing because of molasses viscosity, it is beneficial to mixed
Conjunction machine stirs, and makes mixed frit viscosity low, looser, it is simple to follow-up is defeated
Send and process;Head tank, the heating coil released in dilute tank, storage tank can heat sugar when low temperature
Honey, reduces its viscosity, release dilute tank agitator can by above tank body enter water and molasses by
Under up, from interior toward other places stirring, the pore ejection compressed air of gas-adding pipe, utilize high pressure empty
The power of gas and the agitation force of agitator, and the compressed air sprayed by gas-adding pipe pore is permissible
Make molasses disperse faster, and can promptly water and molasses be stirred with the two;Storage
Tank can guarantee that the seriality of production, and as without storage tank, in releasing dilute tank, molasses are less than minimum liquid
During face, system will join molasses automatically, in dispensing dilution, needs certain time, sugar
Honey can be only achieved the concentration requirement of use, then during joining molasses, cannot be toward metering
Taking out molasses in parts, metering and the nozzle that can affect downstream add equipment downtime, and impact produces even
Continuous property;Ball-cock assembly, sugaring electromagnetic valve, entering water electromagnetic valve, fluid flowmeter, relay or
The composition automaton such as PLC control, by the action of tank inner float ball valve, by relay or
PLC controls, and is automatically performed the automatic work of whole system, i.e. when liquid level is less than bottom limit level,
Ball-cock assembly action, the control system being made up of relay or PLC controls the automatic sugar entering of sugaring pump
Honey, control system controls the entering water electromagnetic valve on water inlet pipe simultaneously, fluid flowmeter is quantitatively intake,
When liquid level is higher than upper limit level, control system controls sugaring pump and closes, and stops sugar entering honey, with
Time control entering water electromagnetic valve close, stop water inlet, liquid level can be controlled by ball-cock assembly high scale
Highly, to determine sugaring amount;Electromagnetic valve before weighing balance is opened with molasses pump above simultaneously
And stopping, it is simple to accurately controlling the interpolation precision of molasses;Maintenance gate valve be when pump maintenance or more
When changing, it is shut off gate valve, it is simple to operation, this valve is normally opened, does not the most play control action;Have
Decompression protection device, i.e. before nozzle, parallel connection picks out pressure release return duct, and pressure release return duct fills
Having Pressure gauge, relief valve, the other end of pressure release return duct is connected with adding bucket, if nozzle blocks up
Plug, sugar liquid the most just exceedes certain pressure, and for protection pump, relief valve is at the work of pressure
Under with, automatically turning on, make molasses be back to add bucket, relief valve is typically in closed mode,
When nozzle is stopped up by impurity, the pressure in pipeline is ramping up, overstep the extreme limit pressure time,
Relief valve just automatically turns on, and makes molasses be back to add in bucket, it is to avoid can damage because pressure is excessive
Pipeline, molasses pump etc..
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Reference: head tank 1, release dilute tank 2, storage tank 3, nozzle 4, heating coil
5A.5B.5C, feed pipe 6, water inlet pipe 7, agitator 8B.8C, weigher 9, essence control valve
10, add bucket 11, the inlet pipe 12 of heating coil, inlet valve 13, go out pipe 14, blow-off valve
15, shaft 16, paddle 17, stirring motor 18, entering water electromagnetic valve 19, fluid flow
Meter 20, ball-cock assembly 21, filter 22, sugaring pump 23, gas-adding pipe 24, pore 25, pump
26, nozzle switch valve 27, pressure release return duct 28, Pressure gauge 29, relief valve 30, small-sized stir
Mix device 31, outlet valve 32, maintenance gate valve 33, electromagnetic valve 34, service valve 35, mixer
36。
The realization of the object of the invention, functional characteristics and advantage will in conjunction with the embodiments, do referring to the drawings
Further illustrate.
Detailed description of the invention
With reference to Fig. 1, the present embodiment is included the head tank 1 connected by seal for pipe joints, releases dilute tank
2, storage tank 3, metering unit, nozzle 4,
Described head tank 1 includes raw material tank body, heating coil 5A, feed pipe 6, raw material tank body
Discharging opening be connected with the charging aperture releasing dilute tank 2;
Described release dilute tank 2 and include releasing dilute tank body, heating coil 5B, water inlet pipe 7, agitator
8B, water inlet pipe 7 is connected to dilute tank body top, and agitator 8 is positioned to be released dilute tank body central authorities and wears
Cross heating coil 5B;The charging aperture of the discharging opening and storage tank 3 of releasing dilute tank body is connected;
Described storage tank 3 includes storage tank, heating coil 5C, agitator 8C, agitator
8C is positioned at storage tank central authorities and through heating coil 5C, the discharging opening of storage tank and metering
Parts are connected;
Described metering unit includes being sequentially connected weigher 9, essence control valve 10, adding bucket 11,
The discharging opening adding bucket 11 is connected with nozzle 4 through piping;
Described head tank 1, the heating coil 5A.5B.5C released in dilute tank 2, storage tank 3 are all
The spiral bending tube in spring-like being located in the tank body of place built on stiltsly, the inlet pipe 12 of heating coil
On equipped with control thermal medium enter inlet valve 13, it goes out on pipe 14 equipped with blow-off valve 15;Institute
State the agitator 8B.8C released in dilute tank 2, storage tank 3 and all include shaft 16 and paddle
17, paddle 17 is contained in the middle and lower part of shaft 16, shaft 16 upper end and stirring motor
18 are connected.
Equipped with entering water electromagnetic valve 19, fluid flowmeter 20 on the described water inlet pipe releasing dilute tank 2;
Release dilute tank built with ball-cock assembly 21;Head tank 1 with release in the connecting tube of dilute tank 2 equipped with sugaring
Pump 23.
Described release dilute tank 2 in be provided with logical compressed-air actuated gas-adding pipe 24, gas-adding pipe 24 has
The most several pores 25.
Described gas-adding pipe 24 is located close to release at dilute tank 2 inwall, and gas cell distribution is at gas-adding pipe 24
On the tube wall of the 1/2 1/3 of heating coil 5B.
Equipped with pump 26, nozzle switch valve 27 in the connecting tube added between bucket 11 and nozzle 4,
Before nozzle 4, parallel connection picks out pressure release return duct 28, equipped with Pressure gauge on pressure release return duct 28
29, relief valve 30, the other end of pressure release return duct 28 is connected with adding bucket 11.
It is provided with portable agitator 31 in described interpolation bucket 11;Described essence control valve 10 is angle pedestal valve
Or pneumatic operated valve;When in heating coil add thermal medium be steam time, it goes out the discharge on pipe 14
Valve 15 is drain valve, when in heating coil add thermal medium be hot water time, it goes out on pipe 14
Blow-off valve 15 is gate valve or ball valve.
Head tank 1, release dilute tank 2, storage tank 3, the exit of metering unit are equipped with out
Material valve 32;Release in the connecting tube between dilute tank 2 and storage tank 3, storage tank 3 and measurement unit
In connecting tube between part, in the connecting tube added between bucket and nozzle, it is respectively arranged with pump 26;
Equipped with maintenance gate valve 33 before pump between storage tank and metering unit, equipped with electricity after this pump
Magnet valve 34;Head tank with release in the connecting tube of dilute tank equipped with service valve 35;Head tank 1, release
Dilute tank 2, storage tank 3, add bucket 11 outer wall on be wrapped in dismountable heat-insulation layer.
On head tank 1 and the connecting tube released between dilute tank 2, between storage tank 3 and metering unit
Connecting tube on be respectively arranged with filter 22;Filter 22 it is also equipped with on the charging aperture of head tank 1.
The present embodiment also includes that a kind of molasses using above-mentioned mixer molasses add-on system add
Technique, comprises the following steps:
A, get the raw materials ready: molasses are filtered be placed in head tank 1 standby, when production environment temperature
During for subzero less than 2 DEG C, heating coil is passed through hot water or steam heating molasses to subzero 2
More than DEG C;
B, the molasses in head tank are evacuated to thinning tank 2, dilute mix homogeneously, two
The quality proportioning of person is water: molasses=(5-8): 100, when production environment temperature is less than subzero 2
DEG C time, heating coil 5B is passed through hot water or steam heating molasses to subzero more than 2 DEG C,
And in thinning tank 2, spray into compressed air by gas-adding pipe 24;
C, will dilution after molasses suction storage tank 3 stir further, prevent sugar liquid from dividing
Layer;
D, spray in mixer after the molasses accurate measurement in storage tank 3.
In above-mentioned steps B, described gas-adding pipe 24 sprays compressed air at molasses and water
Proportioning complete after for being spaced spray regularly, i.e. the spray several seconds stops the several seconds again, as a little the most repeatedly,
0.5-2 minute persistent period;Or persistently spray 1-2 minute.
During work, molasses stock solution filter on the charging aperture of head tank 1 filters, by feeding
Pipe 6 enters head tank 1, opens head tank outlet valve, and molasses, through filter and pump, enter
Release dilute tank 2, add tap water, be passed through compressed air also by gas-adding pipe 24 simultaneously, logical
Cross agitator stirring, control sugaring pump 23 automatic sugar entering honey by ball-cock assembly 21, control water inlet
Entering water electromagnetic valve 19, fluid flowmeter 20 on pipe 7 are quantitatively intake, and molasses, water are agitated
Entering storage tank 3 after the stirring of device, gas-adding pipe 24, storage tank 3 is to mixed water, molasses
Stirring further, and prevent sugar liquid to be layered, the mixed liquor stirred enters metering by pump again
Scale 9, after weighing accurately, by essence control valve 10, enters and adds bucket 11, and use small-sized stirring
Device 31 stirs further, enters mixer 36 finally by nozzle 4.Essence control valve 10 is angled seat
Valve or pneumatic operated valve.When cold weather, molasses thickness, can input steam to head tank 1, release
In heating coil in dilute tank 2, storage tank 3.
The foregoing is only the preferred embodiments of the present invention, not thereby limit the patent of the present invention
Scope, every equivalent structure transformation utilizing description of the invention and accompanying drawing content to be made, or directly
Connecing or be indirectly used in other relevant technical fields, the patent being the most in like manner included in the present invention is protected
In the range of protecting.
Claims (10)
1. a mixer molasses add-on system, it is characterised in that include passing through seal for pipe joints
Connect head tank, release dilute tank, storage tank, metering unit, nozzle, it is characterised in that
Described head tank includes raw material tank body, heating coil, feed pipe, the discharging of raw material tank body
Mouth is connected with the charging aperture releasing dilute tank;
Described release dilute tank and include releasing dilute tank body, heating coil, water inlet pipe, agitator, water inlet pipe
Being connected to dilute tank body top, agitator is positioned at releases dilute tank body central authorities and through heating coil;Release
The discharging opening of dilute tank body is connected with the charging aperture of storage tank;
Described storage tank includes storage tank, heating coil, agitator, and agitator is positioned at storage
Tank body central authorities also pass heating coil, and the discharging opening of storage tank is connected with metering unit;
Described metering unit includes being sequentially connected weigher, essence control valve, adding bucket, adds bucket
Discharging opening is connected with nozzle through piping;
Described head tank, the heating coil released in dilute tank, storage tank are all to be located at place built on stiltsly
The spiral bending tube in spring-like in tank body, the inlet pipe of heating coil enters equipped with control thermal medium
The inlet valve entered, it goes out on pipe equipped with blow-off valve;The described agitator released in dilute tank, storage tank
All including shaft and paddle, paddle is contained in the middle and lower part of shaft, shaft upper end with
Stirring motor is connected.
Mixer molasses add-on system the most according to claim 1, it is characterised in that
Equipped with entering water electromagnetic valve, fluid flowmeter on the described water inlet pipe releasing dilute tank;Release dilute tank built with
Ball-cock assembly;Head tank with release in the connecting tube of dilute tank equipped with filter, sugaring pump.
Mixer molasses add-on system the most according to claim 1 and 2, its feature exists
In, described in release dilute tank in be provided with logical compressed-air actuated gas-adding pipe, gas-adding pipe has the most several
Pore.
Mixer molasses add-on system the most according to claim 3, it is characterised in that
Described gas-adding pipe is located close to release at dilute top tank structure, gas cell distribution at gas-adding pipe towards heating coil
1/2 1/3 tube wall on.
Mixer molasses add-on system the most according to claim 1, it is characterised in that
Equipped with pump, nozzle switch valve in the connecting tube added between bucket and nozzle, before nozzle also
Couple pressure release return duct, equipped with Pressure gauge, relief valve on pressure release return duct, pressure release return duct
The other end with add bucket be connected.
Mixer molasses add-on system the most according to claim 1, it is characterised in that
It is provided with portable agitator in described interpolation bucket;Described essence control valve is angle pedestal valve or pneumatic operated valve;When adding
Adding thermal medium when being steam in hot coil, it goes out the blow-off valve on pipe is drain valve, works as heating
Adding thermal medium when being hot water in coil pipe, it goes out the blow-off valve on pipe is gate valve or ball valve.
Mixer molasses add-on system the most according to claim 1, it is characterised in that
Head tank, release dilute tank, storage tank, the exit of metering unit are equipped with outlet valve;Release dilute tank
And in the connecting tube in the connecting tube between storage tank, between storage tank and metering unit, adding
Add and be respectively arranged with pump in the connecting tube between bucket and nozzle;Pump between storage tank and metering unit it
Front equipped with maintenance gate valve, equipped with electromagnetic valve after this pump;Head tank with in the connecting tube releasing dilute tank
Equipped with service valve;Head tank, release be wrapped on the outer wall of dilute tank, storage tank, interpolation bucket removable
The heat-insulation layer unloaded.
Mixer molasses add-on system the most according to claim 1, it is characterised in that
In connecting tube on head tank and the connecting tube released between dilute tank, between storage tank and metering unit
It is respectively arranged with filter;It is also equipped with filter on the charging aperture of head tank.
9. use a molasses adding technology for above-mentioned mixer molasses add-on system, its feature
It is, comprises the following steps:
A, get the raw materials ready: molasses are filtered be placed in head tank standby, when production environment temperature is
When subzero less than 2 DEG C, heating coil is passed through hot water or steam heating molasses to subzero 2 DEG C
Above;
B, the molasses in head tank are evacuated to thinning tank, dilute mix homogeneously, the two
Quality proportioning be water: molasses=(5-8): 100, when production environment temperature is less than subzero 2 DEG C
Time, heating coil is passed through hot water or extremely subzero more than 2 DEG C of steam heating molasses, and passes through
Gas-adding pipe sprays into compressed air in thinning tank;
C, will dilution after molasses suction storage tank stir further, prevent sugar liquid to be layered;
D, spray in mixer after the molasses accurate measurement in storage tank.
Molasses adding technology the most according to claim 9, it is characterised in that in step
In B, described gas-adding pipe ejection compressed air is for regular after the proportioning of molasses and water completes
The spray of interval, ground, i.e. spray several seconds stop the several seconds again, as a little the most repeatedly, 0.5-2 minute persistent period;
Or persistently spray 1-2 minute.
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CN201510408932.4A CN104997143B (en) | 2015-07-14 | 2015-07-14 | Mixer molasses add-on system and molasses adding technology thereof |
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CN201510408932.4A CN104997143B (en) | 2015-07-14 | 2015-07-14 | Mixer molasses add-on system and molasses adding technology thereof |
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CN104997143B true CN104997143B (en) | 2016-10-05 |
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CN106890578A (en) * | 2015-12-17 | 2017-06-27 | 珠海格力智能装备有限公司 | Urea for vehicle solution process units |
CN110240972A (en) * | 2019-07-23 | 2019-09-17 | 湖南九鼎科技(集团)永州鼎立饲料有限公司 | A kind of rice bran fatty oil storage addition equipment for Feed Manufacturing |
CN110714382B (en) * | 2019-10-16 | 2021-11-23 | 北京城建华晟交通建设有限公司 | Road base construction method for cement stabilized macadam mixture in high-temperature season |
CN112730317A (en) * | 2020-12-04 | 2021-04-30 | 江苏大学 | Online near-infrared liquid food detection device |
CN115532104A (en) * | 2022-09-14 | 2022-12-30 | 青岛宝恒机械技术有限公司 | Molasses automatic weighing, mixing and adding complete equipment and control system thereof |
CN115606684A (en) * | 2022-11-04 | 2023-01-17 | 江苏正昌粮机股份有限公司 | Cuttlefish paste adding process and cuttlefish paste adding equipment |
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CN102895896A (en) * | 2012-11-06 | 2013-01-30 | 张家港华天新材料科技有限公司 | Electrolyte automatic production line |
CN204888693U (en) * | 2015-07-14 | 2015-12-23 | 湖南九鼎科技(集团)永州鼎立饲料有限公司 | Mix quick -witted molasses addition system |
Family Cites Families (1)
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JPH0630750A (en) * | 1992-07-15 | 1994-02-08 | Hitachi Metals Ltd | Feed-mixing apparatus |
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2015
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102895896A (en) * | 2012-11-06 | 2013-01-30 | 张家港华天新材料科技有限公司 | Electrolyte automatic production line |
CN204888693U (en) * | 2015-07-14 | 2015-12-23 | 湖南九鼎科技(集团)永州鼎立饲料有限公司 | Mix quick -witted molasses addition system |
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