CN104997143A - Molasses addition system of mixer and molasses addition technology of molasses addition system - Google Patents
Molasses addition system of mixer and molasses addition technology of molasses addition system Download PDFInfo
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- CN104997143A CN104997143A CN201510408932.4A CN201510408932A CN104997143A CN 104997143 A CN104997143 A CN 104997143A CN 201510408932 A CN201510408932 A CN 201510408932A CN 104997143 A CN104997143 A CN 104997143A
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Abstract
The present invention discloses a novel molasses addition system of a mixer and a molasses addition technology of the molasses addition system, and belongs to the fields of molasses addition devices and production technology for feed processing. The molasses addition system includes raw material tanks, a dilution tank, a storage tank, a metering unit and a nozzle, which are connected through pipelines in a sealed manner. Each raw material tank includes a raw material tank body, a heating coiled pipe, and a feeding pipe, wherein a discharging port of the raw material tank is connected with a feeding port of the dilution tank. The dilution tank includes a dilution tank body, a heating coiled pipe, a water inlet pipe and a stirrer, wherein the water inlet pipe is connected to the upper portion of the dilution tank body, the stirrer is located in the center of the dilution tank body and passes through the heating coil pipe, and a discharging port of the dilution tank body is connected with a feeding port of the storage tank. The storage tank comprises a storage tank body, a heating coil pipe, and a stirrer, wherein the stirrer is located in the center of the storage tank body and passes through the heating coil pipe, and a discharging port of the storage tank is connected with the metering unit. The molasses addition system can automatically and precisely control the mixing ratio of water and molasses, and can accurately set the amount of diluted molasses based on the amount of materials in the mixer and exactly add the molasses.
Description
Technical field
The present invention relates to a kind of molasses adding set and molasses adding technology, the mixer molasses add-on system particularly in a kind of fodder production line and molasses adding technology thereof.
Background technology
In existing feed processing technology, need molasses to mix with the Powdered of other or granular raw material, but there is following defect in existing molasses add-on system: molasses pipeline is sticky stifled, add not easily, especially winter temperature low, the poor fluidity of molasses, almost can not add; Pump for pressurized delivered in system is very easy to damage, and often causes disorderly closedown; Because molasses viscosity is large, mixer stirs irregular, and mixed frit viscosity is too high, causes blocking buffering bucket, elephant trunk, causes elevator putty, major injury belt etc. in subsequent handling; Because viscosity is too high, the pressure that pump is needed is also higher, cause be tightly connected pipeline and the resistance to compression such as various kinds of equipment, valve interface place comparatively weakness leak, molasses seepage everywhere in workshop, serious environment pollution water source etc.
Summary of the invention
The invention provides a kind of molasses are diluted with water after be added into mixer molasses add-on system in mixer and molasses adding technology thereof again, automatically, accurately can control the proportioning mixing of water and molasses, and accurately can set according to the amount of material in mixer and accurately add the molasses amount after diluting.
The invention provides a kind of mixer molasses add-on system, comprise connected by seal for pipe joints head tank, release rare tank, storage tank, metering unit, nozzle, it is characterized in that,
Described head tank comprises raw material tank body, heat(ing) coil, feed pipe, and the discharging opening of raw material tank body is connected with the charging aperture releasing rare tank;
Describedly release rare tank and comprise and release rare tank body, heat(ing) coil, water inlet pipe, agitator, water inlet pipe is connected to dilution tank body top, and agitator is positioned at releases rare tank body central authorities and through heat(ing) coil; The charging aperture of the discharging opening and storage tank of releasing rare tank body is connected;
Described storage tank comprises storage tank, heat(ing) coil, agitator, and agitator is positioned at storage tank central authorities and through heat(ing) coil, the discharging opening of storage tank is connected with metering unit;
Described metering unit comprises the weigher that is connected successively, essence control valve, adds bucket, and the discharging opening adding bucket is connected with nozzle through piping;
Described head tank, the heat(ing) coil released in rare tank, storage tank are all the spiral bending tubes in spring-like be located in the tank body of place built on stiltsly, and the inlet pipe of heat(ing) coil is equipped with the inlet valve controlling thermal medium and enter, it goes out on pipe blow-off valve is housed; The described agitator released in rare tank, storage tank includes shaft and paddle, and paddle is contained in the middle and lower part of shaft, and shaft upper end is connected with stirring motor.
Preferably, the water inlet pipe releasing rare tank described in is equipped with entering water electromagnetic valve, fluid flowmeter; Release rare tank built with ball-cock assembly; Head tank and the tube connector releasing rare tank are equipped with filter, sugaring pump.
Described releasing in rare tank is provided with logical compressed-air actuated gas-adding pipe, gas-adding pipe has most pores.
Described gas-adding pipe is positioned near releasing rare top tank structure place, gas cell distribution gas-adding pipe towards heat(ing) coil 1/2-1/3 tube wall on.
Tube connector between interpolation bucket and nozzle is equipped with pump, nozzle switch valve, and before nozzle, parallel connection picks out pressure release return duct, pressure release return duct is equipped with Pressure gauge, relief valve, and the other end of pressure release return duct struggles against with interpolation and is connected.
Portable agitato is provided with in described interpolation bucket; Described essence control valve is angle pedestal valve or pneumatic operated valve; When the heat medium in heat(ing) coil is steam, its blow-off valve going out on pipe is drain valve, and when the heat medium in heat(ing) coil is hot water, its blow-off valve going out on pipe is gate valve or ball valve.
Head tank, release rare tank, storage tank, metering unit exit all outlet valve is housed; To release on the tube connector on the tube connector between rare tank and storage tank, between storage tank and metering unit, struggle against and tube connector between nozzle is all equipped with pump adding; Maintenance gate valve is housed before the pump between storage tank and metering unit, after this pump, magnetic valve is housed; Head tank and the tube connector releasing rare tank are equipped with service valve; Head tank, release rare tank, storage tank, interpolation bucket outer wall on be wrapped in dismountable heat-insulation layer.
Head tank and the tube connector on releasing between rare tank tube connector, between storage tank and metering unit are all equipped with filter; The charging aperture of head tank is also equipped with filter.
The present invention also provides a kind of molasses adding technology using above-mentioned mixer molasses add-on system, comprises the following steps:
A, to get the raw materials ready: molasses are filtered and is placed in head tank for subsequent use, when production environment temperature is subzero less than 2 DEG C, in heat(ing) coil, pass into hot water or extremely subzero more than 2 DEG C, Steam Heating molasses;
B, the molasses in head tank are evacuated to thinning tank, be diluted with water and mix, the quality proportioning of the two is water: molasses=(5-8): 100, when production environment temperature is lower than subzero 2 DEG C, in heat(ing) coil, pass into hot water or extremely subzero more than 2 DEG C, Steam Heating molasses, and in thinning tank, spray into compressed air by gas-adding pipe;
C, by dilution after molasses suction storage tank stir further, prevent liquid glucose layering;
D, to spray into after the molasses accurate measurement in storage tank in mixer.
Preferably, in stepb, described gas-adding pipe ejection compressed air is interval spray regularly after the proportioning of molasses and water completes, and namely sprays the several seconds to stop the several seconds again, as a little repeatedly, duration 0.5-2 minute; Or continue spray 1-2 minute.
Beneficial effect of the present invention: of the present inventionly first release diluted molasses, rear adding technology, as long as the water adding minute quantity, molasses viscosity just reduces greatly, can not affect feeding quality, and alleviate the acting pressure of pressurized delivered pump, avoid damaging pump, after the reduction of molasses viscosity, be beneficial to mixer and stir, and make mixed frit viscosity low, looser, be convenient to follow-up conveying and processing, head tank, the heat(ing) coil released in rare tank, storage tank can heat molasses when low temperature, reduce its viscosity, the water entered above tank body and molasses can stir toward other places by agitator from lower to upper, from interior that release rare tank, the pore ejection compressed air of gas-adding pipe, utilize the power of pressure-air and the agitation force of agitator, and it is faster molasses can be made to disperse by the compressed air that gas-adding pipe pore sprays, and can promptly water and molasses be stirred by the two cooperation, storage tank can ensure the continuity of producing, as without storage tank, when releasing that in rare tank, molasses are lower than minimum level, system will join molasses automatically, in batching dilution, need certain hour, molasses just can reach the concentration requirement of use, so in the process of joining molasses, just can not take out molasses in metering unit, metering and the nozzle that can affect downstream add equipment downtime, affect continuous production, ball-cock assembly, sugaring magnetic valve, entering water electromagnetic valve, fluid flowmeter, the composition automatons such as relay or PLC control, by the action of tank inner float ball valve, controlled by relay or PLC, automatically the automatic operation of whole system is completed, namely when liquid level is lower than bottom limit level, ball-cock assembly action, the control system be made up of relay or PLC controls the automatic sugar entering honey of sugaring pump, control system controls the entering water electromagnetic valve on water inlet pipe simultaneously, fluid flowmeter is quantitatively intake, when liquid level is higher than upper limit level, control system controls sugaring pump and closes, stop sugar entering honey, control entering water electromagnetic valve to close simultaneously, stop water inlet, the height of liquid level can be controlled by ball-cock assembly high scale, to determine sugaring amount, magnetic valve before weighing balance is opened simultaneously with molasses pump above and stops, and is convenient to the interpolation precision accurately controlling molasses, maintenance gate valve is when when pump maintenance or replacing, with regard to closing gate valve, and convenient operation, this valve is often opened, and does not play control action at ordinary times, there is decompression protection device, namely before nozzle, parallel connection picks out pressure release return duct, pressure release return duct is equipped with Pressure gauge, relief valve, the other end of pressure release return duct struggles against with interpolation and is connected, if spray nozzle clogging, liquid glucose just exceedes certain pressure in the duct, for protection pump, relief valve under the effect of the pressure, automatic unlatching, molasses are back to and add bucket, relief valve is generally in closed condition, when nozzle is stopped up by impurity, pressure in pipeline acutely rises, overstep the extreme limit pressure time, relief valve is just opened automatically, molasses are back to and add in bucket, avoid damaging pipeline because pressure is excessive, molasses pump etc.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Reference numeral: head tank 1, release rare tank 2, storage tank 3, nozzle 4, heat(ing) coil 5A.5B.5C, feed pipe 6, water inlet pipe 7, agitator 8B.8C, weigher 9, essence control valve 10, add bucket 11, the inlet pipe 12 of heat(ing) coil, inlet valve 13, go out pipe 14, blow-off valve 15, shaft 16, paddle 17, stirring motor 18, entering water electromagnetic valve 19, fluid flowmeter 20, ball-cock assembly 21, filter 22, sugaring pump 23, gas-adding pipe 24, pore 25, pump 26, nozzle switch valve 27, pressure release return duct 28, Pressure gauge 29, relief valve 30, portable agitato 31, outlet valve 32, maintenance gate valve 33, magnetic valve 34, service valve 35, mixer 36.
The realization of the object of the invention, functional characteristics and advantage will in conjunction with the embodiments, are described further with reference to accompanying drawing.
Detailed description of the invention
With reference to Fig. 1, the present embodiment comprise connected by seal for pipe joints head tank 1, release rare tank 2, storage tank 3, metering unit, nozzle 4,
Described head tank 1 comprises raw material tank body, heat(ing) coil 5A, feed pipe 6, and the discharging opening of raw material tank body is connected with the charging aperture releasing rare tank 2;
Describedly release rare tank 2 and comprise and release rare tank body, heat(ing) coil 5B, water inlet pipe 7, agitator 8B, water inlet pipe 7 is connected to dilution tank body top, and agitator 8 is positioned at releases rare tank body central authorities and through heat(ing) coil 5B; The discharging opening releasing rare tank body is connected with the charging aperture of storage tank 3;
Described storage tank 3 comprises storage tank, heat(ing) coil 5C, agitator 8C, and agitator 8C is positioned at storage tank central authorities and through heat(ing) coil 5C, the discharging opening of storage tank is connected with metering unit;
Described metering unit comprises the weigher 9 that is connected successively, essence control valve 10, adds bucket 11, and the discharging opening adding bucket 11 is connected with nozzle 4 through piping;
Described head tank 1, the heat(ing) coil 5A.5B.5C released in rare tank 2, storage tank 3 are all the spiral bending tubes in spring-like be located in the tank body of place built on stiltsly, the inlet pipe 12 of heat(ing) coil is equipped with the inlet valve 13 controlling thermal medium and enter, it goes out on pipe 14 blow-off valve 15 is housed; The described agitator 8B.8C released in rare tank 2, storage tank 3 includes shaft 16 and paddle 17, and paddle 17 is contained in the middle and lower part of shaft 16, and shaft 16 upper end is connected with stirring motor 18.
The described water inlet pipe releasing rare tank 2 is equipped with entering water electromagnetic valve 19, fluid flowmeter 20; Release rare tank built with ball-cock assembly 21; Head tank 1 and release rare tank 2 tube connector on sugaring pump 23 is housed.
Described releasing in rare tank 2 is provided with logical compressed-air actuated gas-adding pipe 24, gas-adding pipe 24 has most pores 25.
Described gas-adding pipe 24 is positioned near releasing rare tank 2 inwall place, gas cell distribution gas-adding pipe 24 towards heat(ing) coil 5B 1/2-1/3 tube wall on.
Tube connector between interpolation bucket 11 and nozzle 4 is equipped with pump 26, nozzle switch valve 27, and before nozzle 4, parallel connection picks out pressure release return duct 28, pressure release return duct 28 is equipped with Pressure gauge 29, relief valve 30, and the other end of pressure release return duct 28 is connected with interpolation bucket 11.
Portable agitato 31 is provided with in described interpolation bucket 11; Described essence control valve 10 is angle pedestal valve or pneumatic operated valve; When the heat medium in heat(ing) coil is steam, its blow-off valve 15 gone out on pipe 14 is drain valve, and when the heat medium in heat(ing) coil is hot water, its blow-off valve 15 going out on pipe 14 is gate valve or ball valve.
Head tank 1, release rare tank 2, storage tank 3, metering unit exit outlet valve 32 is all housed; To release on the tube connector on the tube connector between rare tank 2 and storage tank 3, between storage tank 3 and metering unit, struggle against and tube connector between nozzle is all equipped with pump 26 adding; Maintenance gate valve 33 is housed before the pump between storage tank and metering unit, magnetic valve 34 is housed after this pump; Head tank and the tube connector releasing rare tank are equipped with service valve 35; Head tank 1, release rare tank 2, storage tank 3, add bucket 11 outer wall on be wrapped in dismountable heat-insulation layer.
Head tank 1 and the tube connector on releasing between rare tank 2 tube connector, between storage tank 3 and metering unit are all equipped with filter 22; The charging aperture of head tank 1 is also equipped with filter 22.
The present embodiment also comprises a kind of molasses adding technology using above-mentioned mixer molasses add-on system, comprises the following steps:
A, to get the raw materials ready: molasses are filtered and is placed in head tank 1 for subsequent use, when production environment temperature is subzero less than 2 DEG C, in heat(ing) coil, pass into hot water or extremely subzero more than 2 DEG C, Steam Heating molasses;
B, the molasses in head tank are evacuated to thinning tank 2, be diluted with water and mix, the quality proportioning of the two is water: molasses=(5-8): 100, when production environment temperature is lower than subzero 2 DEG C, in heat(ing) coil 5B, pass into hot water or extremely subzero more than 2 DEG C, Steam Heating molasses, and in thinning tank 2, spray into compressed air by gas-adding pipe 24;
C, by dilution after molasses suction storage tank 3 stir further, prevent liquid glucose layering;
D, to spray into after the molasses accurate measurement in storage tank 3 in mixer.
In above-mentioned steps B, it is be interval spray regularly after the proportioning of molasses and water completes that described gas-adding pipe 24 sprays compressed air, namely sprays the several seconds to stop the several seconds again, as a little repeatedly, duration 0.5-2 minute; Or continue spray 1-2 minute.
During work, the metre filter of molasses stoste on the charging aperture of head tank 1, head tank 1 is entered by feed pipe 6, open head tank outlet valve, molasses are through filter and pump, enter and release rare tank 2, add running water, also pass into compressed air by gas-adding pipe 24 simultaneously, stirred by agitator, sugaring pump 23 sugar entering honey is automatically controlled by ball-cock assembly 21, control the entering water electromagnetic valve 19 on water inlet pipe 7, fluid flowmeter 20 is quantitatively intake, molasses, water is through agitator, gas-adding pipe 24 enters storage tank 3 after stirring, storage tank 3 is to mixed water, molasses stir further, and prevent liquid glucose layering, the mixed liquor stirred enters weigher 9 by pump again, weigh accurately, by essence control valve 10, enter and add bucket 11, and stir further with portable agitato 31, mixer 36 is entered finally by nozzle 4.Essence control valve 10 is angle pedestal valve or pneumatic operated valve.When cold weather, molasses thickness, can input steam to head tank 1, release in rare tank 2, storage tank 3 heat(ing) coil.
The foregoing is only the preferred embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure transformation utilizing description of the present invention and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (10)
1. a mixer molasses add-on system, is characterized in that, comprise connected by seal for pipe joints head tank, release rare tank, storage tank, metering unit, nozzle, it is characterized in that,
Described head tank comprises raw material tank body, heat(ing) coil, feed pipe, and the discharging opening of raw material tank body is connected with the charging aperture releasing rare tank;
Describedly release rare tank and comprise and release rare tank body, heat(ing) coil, water inlet pipe, agitator, water inlet pipe is connected to dilution tank body top, and agitator is positioned at releases rare tank body central authorities and through heat(ing) coil; The charging aperture of the discharging opening and storage tank of releasing rare tank body is connected;
Described storage tank comprises storage tank, heat(ing) coil, agitator, and agitator is positioned at storage tank central authorities and through heat(ing) coil, the discharging opening of storage tank is connected with metering unit;
Described metering unit comprises the weigher that is connected successively, essence control valve, adds bucket, and the discharging opening adding bucket is connected with nozzle through piping;
Described head tank, the heat(ing) coil released in rare tank, storage tank are all the spiral bending tubes in spring-like be located in the tank body of place built on stiltsly, and the inlet pipe of heat(ing) coil is equipped with the inlet valve controlling thermal medium and enter, it goes out on pipe blow-off valve is housed; The described agitator released in rare tank, storage tank includes shaft and paddle, and paddle is contained in the middle and lower part of shaft, and shaft upper end is connected with stirring motor.
2. mixer molasses add-on system according to claim 1, is characterized in that, described in release rare tank water inlet pipe on entering water electromagnetic valve, fluid flowmeter are housed; Release rare tank built with ball-cock assembly; Head tank and the tube connector releasing rare tank are equipped with filter, sugaring pump.
3. mixer molasses add-on system according to claim 1 and 2, is characterized in that, described in release in rare tank and be provided with logical compressed-air actuated gas-adding pipe, gas-adding pipe has most pores.
4. mixer molasses add-on system according to claim 3, is characterized in that, described gas-adding pipe is positioned near releasing rare top tank structure place, gas cell distribution gas-adding pipe towards heat(ing) coil 1/2-1/3 tube wall on.
5. mixer molasses add-on system according to claim 1, it is characterized in that, tube connector between interpolation bucket and nozzle is equipped with pump, nozzle switch valve, before nozzle, parallel connection picks out pressure release return duct, pressure release return duct is equipped with Pressure gauge, relief valve, the other end of pressure release return duct struggles against with interpolation and is connected.
6. mixer molasses add-on system according to claim 1, is characterized in that, is provided with portable agitato in described interpolation bucket; Described essence control valve is angle pedestal valve or pneumatic operated valve; When the heat medium in heat(ing) coil is steam, its blow-off valve going out on pipe is drain valve, and when the heat medium in heat(ing) coil is hot water, its blow-off valve going out on pipe is gate valve or ball valve.
7. mixer molasses add-on system according to claim 1, is characterized in that, head tank, release rare tank, storage tank, metering unit exit all outlet valve is housed; To release on the tube connector on the tube connector between rare tank and storage tank, between storage tank and metering unit, struggle against and tube connector between nozzle is all equipped with pump adding; Maintenance gate valve is housed before the pump between storage tank and metering unit, after this pump, magnetic valve is housed; Head tank and the tube connector releasing rare tank are equipped with service valve; Head tank, release rare tank, storage tank, interpolation bucket outer wall on be wrapped in dismountable heat-insulation layer.
8. mixer molasses add-on system according to claim 1, is characterized in that, head tank and the tube connector on releasing between rare tank tube connector, between storage tank and metering unit are all equipped with filter; The charging aperture of head tank is also equipped with filter.
9. use a molasses adding technology for above-mentioned mixer molasses add-on system, it is characterized in that, comprise the following steps:
A, to get the raw materials ready: molasses are filtered and is placed in head tank for subsequent use, when production environment temperature is subzero less than 2 DEG C, in heat(ing) coil, pass into hot water or extremely subzero more than 2 DEG C, Steam Heating molasses;
B, the molasses in head tank are evacuated to thinning tank, be diluted with water and mix, the quality proportioning of the two is water: molasses=(5-8): 100, when production environment temperature is lower than subzero 2 DEG C, in heat(ing) coil, pass into hot water or extremely subzero more than 2 DEG C, Steam Heating molasses, and in thinning tank, spray into compressed air by gas-adding pipe;
C, by dilution after molasses suction storage tank stir further, prevent liquid glucose layering;
D, to spray into after the molasses accurate measurement in storage tank in mixer.
10. molasses adding technology according to claim 9, is characterized in that, in stepb, described gas-adding pipe ejection compressed air is interval spray regularly after the proportioning of molasses and water completes, namely spraying the several seconds stops the several seconds again, as a little repeatedly, duration 0.5-2 minute; Or continue spray 1-2 minute.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510408932.4A CN104997143B (en) | 2015-07-14 | 2015-07-14 | Mixer molasses add-on system and molasses adding technology thereof |
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Cited By (6)
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| CN106890578A (en) * | 2015-12-17 | 2017-06-27 | 珠海格力智能装备有限公司 | Urea for vehicle solution process units |
| CN110240972A (en) * | 2019-07-23 | 2019-09-17 | 湖南九鼎科技（集团）永州鼎立饲料有限公司 | A kind of rice bran fatty oil storage addition equipment for Feed Manufacturing |
| CN110714382A (en) * | 2019-10-16 | 2020-01-21 | 北京城建华晟交通建设有限公司 | Cement stabilized macadam mixture and road base construction method in high-temperature season |
| CN112730317A (en) * | 2020-12-04 | 2021-04-30 | 江苏大学 | Online near-infrared liquid food detection device |
| CN115532104A (en) * | 2022-09-14 | 2022-12-30 | 青岛宝恒机械技术有限公司 | Molasses automatic weighing, mixing and adding complete equipment and control system thereof |
| CN115606684A (en) * | 2022-11-04 | 2023-01-17 | 江苏正昌粮机股份有限公司 | Cuttlefish paste adding process and cuttlefish paste adding equipment |
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| CN204888693U (en) * | 2015-07-14 | 2015-12-23 | 湖南九鼎科技（集团）永州鼎立饲料有限公司 | Mix quick -witted molasses addition system |
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| JPH0630750A (en) * | 1992-07-15 | 1994-02-08 | Hitachi Metals Ltd | Feed-mixing apparatus |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106890578A (en) * | 2015-12-17 | 2017-06-27 | 珠海格力智能装备有限公司 | Urea for vehicle solution process units |
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| CN110714382A (en) * | 2019-10-16 | 2020-01-21 | 北京城建华晟交通建设有限公司 | Cement stabilized macadam mixture and road base construction method in high-temperature season |
| CN110714382B (en) * | 2019-10-16 | 2021-11-23 | 北京城建华晟交通建设有限公司 | Road base construction method for cement stabilized macadam mixture in high-temperature season |
| CN112730317A (en) * | 2020-12-04 | 2021-04-30 | 江苏大学 | Online near-infrared liquid food detection device |
| CN115532104A (en) * | 2022-09-14 | 2022-12-30 | 青岛宝恒机械技术有限公司 | Molasses automatic weighing, mixing and adding complete equipment and control system thereof |
| CN115606684A (en) * | 2022-11-04 | 2023-01-17 | 江苏正昌粮机股份有限公司 | Cuttlefish paste adding process and cuttlefish paste adding equipment |
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|---|---|
| CN104997143B (en) | 2016-10-05 |
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