CN104992820B - Secondary coil of non-adhesive tapered high-voltage pulse transformer - Google Patents

Secondary coil of non-adhesive tapered high-voltage pulse transformer Download PDF

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Publication number
CN104992820B
CN104992820B CN201510381708.0A CN201510381708A CN104992820B CN 104992820 B CN104992820 B CN 104992820B CN 201510381708 A CN201510381708 A CN 201510381708A CN 104992820 B CN104992820 B CN 104992820B
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electrician
secondary coil
cardboard
insulation layer
turn
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CN104992820A (en
Inventor
张喜波
王刚
刘胜
周金山
王利民
李鹏辉
孙旭
王俊杰
邵贤忠
郭旭
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Northwest Institute of Nuclear Technology
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Northwest Institute of Nuclear Technology
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Abstract

The invention discloses a secondary coil of a non-adhesive tapered high-voltage pulse transformer to solve technical problems of poor turn-to-turn insulation performance of a present high-voltage pulse transformer. The technical scheme is that the secondary coil comprises an electrician paperboard, leads having an insulating layer and an insulation line, wherein the electrician paperboard is a cone cylinder and works as a skeleton attached by the leads having the insulating layer; the leads having the multi-turn insulating layer is evenly winded on the cone-cylindrical electrician paperboard via the insulation line; lead turn-to-turn dielectric strength can be increased by the insulating layer on the leads, so voltage resistance property of the tapered coil can be enhanced; the leads having the insulating layer can be winded by the insulation line; and the leads having the insulating layer can be evenly fixed on the electrician paperboard when holes are punched and the leads are fastened, so the secondary coil of the non-adhesive tapered high-voltage pulse transformer is manufactured. The secondary coil of the non-adhesive tapered high-voltage pulse transformer solves a problem of aerial discharge due to adhesive coating technology during the manufacturing of the present tapered secondary coil; and coil turn-to-turn insulating performance is improved and overall tapered secondary coil insulating strength is guaranteed.

Description

No glue formula taper high voltage pulse transformer secondary coil
Technical field
The invention belongs to technical field of pulse power, it is specifically related to one kind no glue formula taper high voltage pulse transformer secondary Coil.
Background technology
Tesla transformer type pulse power driving source is widely used in High-Power Microwave field, and it is mainly characterized by Tesla transformator is integrated with pulse-forming line to be built: the primary coil of tesla transformator and secondary coil all embed coaxial arteries and veins Punching is formed inside line, between inside and outside open circuit magnetic core.When tesla transformator is to PFL charging, secondary coil two Terminal voltage gradually rises, once certain point starts electric discharge and electric breakdown phenomena, winding wire is blown quickly, ultimately results in transformation Device cannot normal work.
Known secondary coil has taper and two kinds of structures of column, and taper coil does not affect to form line voltage and impedance divides Cloth, is therefore used widely.National University of Defense Technology doctor Zhang Zicheng was in Master dissertation " compact repetition in 2008 45-46 page of elaboration in tesla transformer type gigawatt pulse generator ", taper secondary coil is to be easiest in tesla transformator damage Bad critical component, is made up of electrician's cardboard, wire and solidification glue, paperboard surface gluing, by wire and paper plate bonding after solidification Together.In taper secondary coil winding process, after paperboard surface is covered by glue-line, easily form airtight air gap.Experimentation Show, in glue-line, air gap internal electric field is remarkably reinforced, in this air gap, be most likely to occur gas discharge, formed on a small scale " blast ", Multiturn wire outwardly convex is led to even to rupture.
Content of the invention
In order to overcome the shortcomings of existing high voltage pulse transformer secondary coil turn-to-turn insulation poor performance, the present invention provides a kind of No glue formula taper high voltage pulse transformer secondary coil.This secondary coil includes electrician's cardboard, tape insulation layer conductor and covered wire Three parts.Described electrician's cardboard is cone cylinder shape, the skeleton depending on as tape insulation layer conductor.Multiturn tape insulation layer conductor passes through Covered wire winding is uniformly close to be wound on cone cylinder shape electrician's cardboard, and the insulating barrier on insulation layer conductor is used for increasing wire turn-to-turn dielectric Intensity, improves tape winding proof voltage ability.Covered wire is used for being wound around insulation layer conductor, and will absolutely by way of knot is fastened in punching Edge layer wire is uniformly fixed on electrician's cardboard, is fabricated to no glue formula taper high voltage pulse transformer secondary coil.Solution of the present invention The gas discharge problem that the existing taper secondary coil of having determined is brought due to coating technique in making, improves coil turn-to-turn insulating properties Can be it is ensured that taper secondary coil integral insulation intensity.
The technical solution adopted for the present invention to solve the technical problems is: one kind no glue formula taper high voltage pulse transformer Level coil, is characterized in being made by electrician's cardboard 1, tape insulation layer conductor 2 and covered wire 3, and described electrician's cardboard 1 is cone cylinder Shape, the skeleton depending on as tape insulation layer conductor 2;Described tape insulation layer conductor 2 along cone cylinder shape electrician's cardboard 1 outer wall one end to The other end is towards circumferencial direction uniform winding;Symmetrically it is furnished with eight groups of vias, each group via is by cone line on described electrician's cardboard 1 outer wall Six via compositions of uniformly arrangement on direction;The winding scope of tape insulation layer conductor 2 is in the two of each group via outermost two ends Between individual via;Covered wire 3 is connected at the 6th via along electrician's cardboard 1 inwall at first via of respective sets, and from After six vias pass, it is wound around single turn tape insulation layer conductor 2 one circle in the same direction, and is wound to the 5th by circle in this way When at via, from this via penetrate with electrician's cardboard 1 inwall at covered wire 3 fasten knot, then pass continuation from this via and be wound around band absolutely Edge layer wire 2 to the 4th via, the like, until first via fasten knot after complete fix.
The invention has the beneficial effects as follows: this secondary coil includes electrician's cardboard, tape insulation layer conductor and three portions of covered wire Point.Described electrician's cardboard is cone cylinder shape, the skeleton depending on as tape insulation layer conductor.Multiturn tape insulation layer conductor passes through covered wire Winding is uniformly close to be wound on cone cylinder shape electrician's cardboard, and the insulating barrier on insulation layer conductor is used for increasing wire turn-to-turn dielectric strength, Improve tape winding proof voltage ability.Covered wire is used for being wound around insulation layer conductor, and by insulating barrier by way of knot is fastened in punching Wire is uniformly fixed on electrician's cardboard, is fabricated to no glue formula taper high voltage pulse transformer secondary coil.The present invention solves The gas discharge problem that existing taper secondary coil is brought due to coating technique in making, improves coil turn-to-turn insulating properties, Ensure that taper secondary coil integral insulation intensity.
With reference to the accompanying drawings and detailed description the present invention is elaborated.
Brief description
Fig. 1 is the structural representation of the present invention no glue formula taper high voltage pulse transformer secondary coil.
Fig. 2 is the a-a view of Fig. 1.
In figure, 1- electrician's cardboard, 2- tape insulation layer conductor, 3- covered wire.
Specific embodiment
Following examples are with reference to Fig. 1-2.
The present invention no glue formula taper high voltage pulse transformer secondary coil includes electrician's cardboard 1, tape insulation layer conductor 2, absolutely 3 three parts of edge line, described tape insulation layer conductor 2 passes through eight bar insulation line 3 and is wound around to fasten knot and uniformly close be wound on cone cylinder shape electrician's paper On plate 1.
Described electrician's cardboard 1 is cone cylinder shape, the skeleton depending on as tape insulation layer conductor 2;Described tape insulation layer conductor 2 edge One end of cone cylinder shape electrician's cardboard 1 outer wall is to the other end towards circumferencial direction uniform winding;Symmetrical cloth on described electrician's cardboard 1 outer wall There are eight groups of vias, each group via is made up of six vias of uniformly arrangement on cone line direction;The winding model of tape insulation layer conductor 2 Enclose and be between two vias at each group via outermost two ends;Covered wire 3 is at first via of respective sets along along electrician's cardboard 1 Wall is connected at the 6th via, and after the 6th via passes, is wound around single turn tape insulation layer conductor 2 one circle in the same direction, And when being wound at the 5th via by circle in this way, from this via penetrate with electrician's cardboard 1 inwall at covered wire 3 fasten knot, Pass continuation from this via again and be wound around tape insulation layer conductor 2 to the 4th via, the like, until after first via fastens knot Complete to fix.
No glue formula taper high voltage pulse transformer secondary coil technological process in the present embodiment is as follows:
The first step: cone cylinder shapes.
Calculate the fan-shaped size of electrician's cardboard 1 by the big end diameter of cone cylinder and axial length, by electrician's cardboard 1 on demand It is cut into sector, rolling on mould goes out cone, marginal adhesion, it is desirable to die surface is smooth, has certain mechanical strength.
Second step: coil winding.
With a radical km tape insulation layer conductor 2 along cone cylinder shape electrician's cardboard 1 outer wall miner diameter end to bigger diameter end towards the inverse time Pin circumferencial direction uniform winding.Whole tape winding by eight along the circumferential direction at equal intervals covered wire 3 be fastened.Often thoroughly do away with edge Line 3 is counterclockwise wound around a circle along single turn tape insulation layer conductor 2, and is wound to after 30 circles through electricity by circle in the same way Knot fastened by work cardboard 1 via (via diameter be 0.7mm) and electrician's cardboard 1 inner wall insulation line 3, then passes from same via and continue to twine Around tape insulation layer conductor 2, the like, until last via completes after fastening knot to fix.
In the present embodiment, cone cylinder shape electrician's calliper is 1.5mm;Cone cylinder two ends diameter is respectively 138mm and 266mm, Long 262mm, a diameter of 0.6mm of tape insulation layer conductor, adjacent wires spacing (insulate linear diameter) is 0.2mm, and total number of turns is 300 Circle;Tesla transformer secondary coil running voltage is more than 300kv, and the life-span being represented with umber of pulse is more than 1,000,000.Experiment proves This no glue formula taper high voltage pulse transformer secondary coil ensure that pulse power driving source long-time steady operation.

Claims (1)

1. one kind no glue formula taper high voltage pulse transformer secondary coil it is characterised in that: by electrician's cardboard (1), tape insulation layer Wire (2) and covered wire (3) are made, and described electrician's cardboard (1) is cone cylinder shape, depends on as tape insulation layer conductor (2) Skeleton;Described tape insulation layer conductor (2) uniformly twines towards circumferencial direction along one end of cone cylinder shape electrician's cardboard (1) outer wall to the other end Around;Symmetrically it is furnished with eight groups of vias, each group via is by six uniformly arranging on cone line direction on described electrician's cardboard (1) outer wall Via forms;The winding scope of tape insulation layer conductor (2) is between two vias at each group via outermost two ends;Covered wire (3) it is connected at the 6th via along electrician's cardboard (1) inwall at first via of respective sets, and pass from the 6th via Afterwards, it is wound around single turn tape insulation layer conductor (2) circle in the same direction, and when being wound at the 5th via by circle in this way, From this via penetrate with electrician's cardboard (1) inwall at covered wire (3) fasten knot, then from this via pass continuation be wound around tape insulation layer lead Line (2) to the 4th via, the like, until first via fasten knot after complete fix.
CN201510381708.0A 2015-06-30 2015-06-30 Secondary coil of non-adhesive tapered high-voltage pulse transformer Active CN104992820B (en)

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Publication number Priority date Publication date Assignee Title
CN109003797A (en) * 2018-07-26 2018-12-14 中国工程物理研究院流体物理研究所 A kind of high voltage pulse transformer
CN109950040B (en) * 2019-03-11 2021-01-05 西北核技术研究所 Method for manufacturing cone-shaped glue-free secondary coil based on wet forming process and coil
CN109786081B (en) * 2019-03-11 2020-04-24 西北核技术研究所 Method for manufacturing cone-shaped glue-free secondary coil based on crepe paper and coil

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SU720546A1 (en) * 1978-03-15 1980-03-05 Ордена Трудового Красного Знамени институт гидродинамики СО АН СССР High-voltage pulse transformer
US6163242A (en) * 1999-05-07 2000-12-19 Scanditronix Medical Ab Rotationally symmetrical high-voltage pulse transformer with tesla resonance and energy recovery
RU2199818C2 (en) * 2001-03-19 2003-02-27 Мешковский Игорь Касьянович Ultrashort high-voltage pulse shaping device
CN102780473B (en) * 2012-07-31 2015-06-17 西北核技术研究所 Repetition rate pulse string generator based on Tesla transformers

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