CN104992794A - Disc-shaped suspension-type porcelain insulator - Google Patents
Disc-shaped suspension-type porcelain insulator Download PDFInfo
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- CN104992794A CN104992794A CN201510492959.6A CN201510492959A CN104992794A CN 104992794 A CN104992794 A CN 104992794A CN 201510492959 A CN201510492959 A CN 201510492959A CN 104992794 A CN104992794 A CN 104992794A
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Abstract
The invention discloses a disc-shaped suspension-type porcelain insulator which comprises a disc-shaped porcelain insulator body (1), an iron hat (2) and a steel foot (3). The disc-shaped suspension-type porcelain insulator is characterized in that the iron hat (2) is covered on the head portion of the disc-shaped porcelain insulator body (1); the steel foot (3) is arranged in the disc-shaped porcelain insulator body (1); the inner surface and outer surface of the head portion of the disc-shaped porcelain insulator body (1) are respectively provided with a sand body layer (4), and meanwhile, the inner walls, extending from the lower end hat mouth edge to a hat cavity, of the iron hat (2)are respectively provided with a zigzag concave-convex body (5); the middle portion of the steel foot (3) is provided with a loop of inverted-V-shaped convex body (6); and the inverted-V-shaped convex body (6) is externally welded with a zinc sleeve (7). The disc-shaped suspension-type porcelain insulator has the advantages of being simple in structure, resistant to electric corrosion, long in service period and high in safety performance; and mechanical stretching failure resistance load can reach 760 kN-840 kN, and thus the number of the required signal sheets and strings is small, and production cost is low.
Description
Technical field
the present invention relates to a kind of insulator, especially relate to a kind of can resistance to mechanical tensile failing load be 760kN ~ 840kN disk-shaped suspension porcelain insulated with material son.
Background technology
increase the dependence of electric power and consumption demand amount for meeting economic development, it is developing direction that the power planning of China establishes the UHV transmission net that development has technical advantages such as power transmission capacity is high, loss is little, and the implementation phase of entering.Suspension disc insulator is to the insulation of wire with fixedly play a crucial role in power transmission electric network, and consumption is increasing.Prior art cap and pin insulator makes monolithic form usually, is gone here and there by several monolithics composition, be installed on transverse direction (strain insulator) or overhang between high pressure shaft tower and transmission pressure during use according to the difference of electric pressure, and plays insulation and fixing effect.Usually monolithic form is made, need use when having carried a bus several the highest can a string or multi-series and parallel connection of the resistance to mechanical tensile failing load monolithic discoidal suspended porcelain insulator composition that is 550kN, wherein, each string monolithic quantity is established by electric pressure, and the usage quantity of string is determined by required load.Under set line voltage distribution grade and mechanical load condition, product can mechanical resistant load level higher, required string number is fewer, but practical application meaning product mechanical damage grade is less than or equal to 550kN, cannot reach and improve margin of safety further and reduce the ability using string number, the limited space of reducining the construction costs.
Summary of the invention
the present invention seeks to: not only structure is simple to provide one, resistance to galvanic corrosion, and life cycle is long, and security performance is high, and can reach 760kN ~ 840kN by resistance to mechanical tensile failing load, and monolithic required string number is few, disk-shaped suspension porcelain insulated with material that production cost is low.
technical scheme of the present invention is: a kind of disk-shaped suspension porcelain insulated with material, comprise disc ceramic material insulator, chapeau de fer and steel pin, described chapeau de fer covers on the head of described disc ceramic material insulator, described steel pin is located in described disc ceramic material insulator, sand body layer is provided with at the head exterior surface of described disc ceramic material insulator and inner surface, on the inwall that described chapeau de fer extends in cap chamber along lower endcaps mouth edge, be provided with zigzag Asperity model simultaneously, a circle ∧ shape convex body is provided with in the middle part of described steel pin, and have zinc cover in the peripheral welding of described ∧ shape convex body.
as preferred technical scheme, the head of described disc ceramic material insulator is hollow cylindrical or hollow conic.
as preferred technical scheme, described disc ceramic material insulator is for exchanging or direct current two layers of dish type umbellate form, interchange or direct current three layers of dish type umbellate form, interchange bell jar dish type umbellate form or direct current bell jar dish type umbellate form.
as preferred technical scheme, the head of described disc ceramic material insulator is connected with described chapeau de fer by lock pin.
as preferred technical scheme, be provided with installation groove at described chapeau de fer top.
advantage of the present invention is:
1. the present invention adopts the head strong bonded of zigzag Asperity model and disc ceramic material insulator, avoid pulling, can can reach 760kN ~ 840kN by resistance to mechanical tensile failing load, relative to traditional highest ranking 550kN product, it can improve 1.3 to 1.5 times by resistance to mechanical tensile failing load, there is more reliable mechanical fit structure, simultaneously safer to the extra high voltage line transformation or newly-built project that reduce string number or increasing conductor cross-section raising transmission line capability, more economical, therefore actual application value is possessed, be applicable to large span, the construction of large-section lead circuit, and meet with increase conductor cross-section measure upgrade the various filthy environment UHV transmission line of China in the urgent need to,
2. the present invention adopts ∧ shape convex body and is fused to the zinc cover of ∧ shape convex body, in the stressed extensional process of steel pin, ∧ shape convex body is held zinc cover and separation does not occur is come off, resistance to mechanical load and security performance high, make the anti-Function of the resistance to galvanic corrosion long term of steel pin simultaneously, increase the service life;
3. the present invention has good mechanical strength, resistance to galvanic corrosion, and life cycle is long, and is implemented in multiple beveled structure and porcelain head load-carrying construction product, and security performance is high, and monolithic required string number is few simultaneously, and production cost is lower.
Accompanying drawing explanation
below in conjunction with drawings and Examples, the invention will be further described:
fig. 1 is interchange of the present invention or direct current two layers of dish type umbrella-shaped structure schematic diagram;
fig. 2 is interchange of the present invention or direct current three layers of dish type umbrella-shaped structure schematic diagram;
fig. 3 is that the present invention exchanges bell jar dish type umbrella-shaped structure schematic diagram;
fig. 4 is direct current bell jar dish type umbrella-shaped structure schematic diagram of the present invention;
fig. 5 is the hollow cylindrical head construction schematic diagram of disc ceramic material insulator of the present invention;
fig. 6 is the hollow conic head construction schematic diagram of disc ceramic material insulator of the present invention;
fig. 7 is chapeau de fer structural representation of the present invention;
fig. 8 is steel leg structure schematic diagram of the present invention;
wherein: 1 disc ceramic material insulator, 2 chapeau de fers, 3 steel pin, sand body layer on 4,5 zigzag Asperity model, 6 ∧ shape convex bodys, 7 zinc covers, 8 lock pins, 9 install groove.
Embodiment
embodiment 1: with reference to Fig. 1, 5, 7, shown in 8, a kind of disk-shaped suspension porcelain insulated with material, comprise disc ceramic material insulator 1, chapeau de fer 2 and steel pin 3, chapeau de fer 2 covers on the head of disc ceramic material insulator 1, steel pin 3 is located in disc ceramic material insulator 1, sand body layer 4 is provided with at the head exterior surface of disc ceramic material insulator 1 and inner surface, on the inwall that chapeau de fer 2 extends in cap chamber along lower endcaps mouth edge, be provided with zigzag Asperity model 5 simultaneously, a circle ∧ shape convex body 6 is provided with in the middle part of steel pin 3, and have zinc to overlap 7 in the peripheral welding of ∧ shape convex body 6, the head of this disc ceramic material insulator 1 is connected with chapeau de fer 2 by lock pin 8, and installation groove 9 is provided with at chapeau de fer 2 top.
with reference to shown in Fig. 1,5, disc ceramic material insulator 1 of the present invention is for exchanging or direct current two layers of dish type umbellate form, and its head is hollow cylindrical.
embodiment 2: with reference to Fig. 2, 5, 7, shown in 8, a kind of disk-shaped suspension porcelain insulated with material, comprise disc ceramic material insulator 1, chapeau de fer 2 and steel pin 3, chapeau de fer 2 covers on the head of disc ceramic material insulator 1, steel pin 3 is located in disc ceramic material insulator 1, sand body layer 4 is provided with at the head exterior surface of disc ceramic material insulator 1 and inner surface, on the inwall that chapeau de fer 2 extends in cap chamber along lower endcaps mouth edge, be provided with zigzag Asperity model 5 simultaneously, a circle ∧ shape convex body 6 is provided with in the middle part of steel pin 3, and have zinc to overlap 7 in the peripheral welding of ∧ shape convex body 6, the head of this disc ceramic material insulator 1 is connected with chapeau de fer 2 by lock pin 8, and installation groove 9 is provided with at chapeau de fer 2 top.
with reference to shown in Fig. 2,5, disc ceramic material insulator 1 of the present invention is for exchanging or direct current three layers of dish type umbellate form, and its head is hollow cylindrical.
embodiment 3: with reference to Fig. 3, 6, 7, shown in 8, a kind of disk-shaped suspension porcelain insulated with material, comprise disc ceramic material insulator 1, chapeau de fer 2 and steel pin 3, chapeau de fer 2 covers on the head of disc ceramic material insulator 1, steel pin 3 is located in disc ceramic material insulator 1, sand body layer 4 is provided with at the head exterior surface of disc ceramic material insulator 1 and inner surface, on the inwall that chapeau de fer 2 extends in cap chamber along lower endcaps mouth edge, be provided with zigzag Asperity model 5 simultaneously, a circle ∧ shape convex body 6 is provided with in the middle part of steel pin 3, and have zinc to overlap 7 in the peripheral welding of ∧ shape convex body 6, the head of this disc ceramic material insulator 1 is connected with chapeau de fer 2 by lock pin 8, and installation groove 9 is provided with at chapeau de fer 2 top.
with reference to shown in Fig. 3,6, disc ceramic material insulator 1 of the present invention is for exchanging bell jar dish type umbellate form, and its head is hollow conic.
embodiment 4: with reference to Fig. 4, 6, 7, shown in 8, a kind of disk-shaped suspension porcelain insulated with material, comprise disc ceramic material insulator 1, chapeau de fer 2 and steel pin 3, chapeau de fer 2 covers on the head of disc ceramic material insulator 1, steel pin 3 is located in disc ceramic material insulator 1, sand body layer 4 is provided with at the head exterior surface of disc ceramic material insulator 1 and inner surface, on the inwall that chapeau de fer 2 extends in cap chamber along lower endcaps mouth edge, be provided with zigzag Asperity model 5 simultaneously, a circle ∧ shape convex body 6 is provided with in the middle part of steel pin 3, and have zinc to overlap 7 in the peripheral welding of ∧ shape convex body 6, the head of this disc ceramic material insulator 1 is connected with chapeau de fer 2 by lock pin 8, and installation groove 9 is provided with at chapeau de fer 2 top.
with reference to shown in Fig. 4,6, disc ceramic material insulator 1 of the present invention is direct current bell jar dish type umbellate form, and its head is hollow conic.
above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (5)
1. disk-shaped suspension porcelain insulated with material, comprise disc ceramic material insulator (1), chapeau de fer (2) and steel pin (3), it is characterized in that, described chapeau de fer (2) covers on the head of described disc ceramic material insulator (1), described steel pin (3) is located in described disc ceramic material insulator (1), upper sand body layer (4) is provided with at the head exterior surface of described disc ceramic material insulator (1) and inner surface, on the inwall that described chapeau de fer (2) extends in cap chamber along lower endcaps mouth edge, be provided with zigzag Asperity model (5) simultaneously, circle ∧ shape convex body (6) is provided with at described steel pin (3) middle part, and have zinc cover (7) in the peripheral welding of described ∧ shape convex body (6).
2. disk-shaped suspension porcelain insulated with material according to claim 1, it is characterized in that, the head of described disc ceramic material insulator (1) is hollow cylindrical or hollow conic.
3. disk-shaped suspension porcelain insulated with material according to claim 1, it is characterized in that, described disc ceramic material insulator (1) is for exchanging or direct current two layers of dish type umbellate form, interchange or direct current three layers of dish type umbellate form, interchange bell jar dish type umbellate form or direct current bell jar dish type umbellate form.
4. disk-shaped suspension porcelain insulated with material according to claim 1, is characterized in that, the head of described disc ceramic material insulator (1) is connected with described chapeau de fer (2) by lock pin (8).
5. disk-shaped suspension porcelain insulated with material according to claim 1, is characterized in that, be provided with install groove (9) at described chapeau de fer (2) top.
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CN201510492959.6A CN104992794A (en) | 2015-08-12 | 2015-08-12 | Disc-shaped suspension-type porcelain insulator |
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CN201510492959.6A CN104992794A (en) | 2015-08-12 | 2015-08-12 | Disc-shaped suspension-type porcelain insulator |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005203132A (en) * | 2004-01-13 | 2005-07-28 | Ngk Insulators Ltd | Conductive glazed suspension insulator |
CN2906851Y (en) * | 2006-04-17 | 2007-05-30 | 大连电瓷有限公司 | Novel disk type suspended porcelain insulator with head-structure |
CN102568712A (en) * | 2012-02-21 | 2012-07-11 | 张耀辰 | Disk-shaped suspended porcelain insulator |
CN204857333U (en) * | 2015-08-12 | 2015-12-09 | 苏州电瓷厂股份有限公司 | Disk suspension type porcelain material insulator |
-
2015
- 2015-08-12 CN CN201510492959.6A patent/CN104992794A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005203132A (en) * | 2004-01-13 | 2005-07-28 | Ngk Insulators Ltd | Conductive glazed suspension insulator |
CN2906851Y (en) * | 2006-04-17 | 2007-05-30 | 大连电瓷有限公司 | Novel disk type suspended porcelain insulator with head-structure |
CN102568712A (en) * | 2012-02-21 | 2012-07-11 | 张耀辰 | Disk-shaped suspended porcelain insulator |
CN204857333U (en) * | 2015-08-12 | 2015-12-09 | 苏州电瓷厂股份有限公司 | Disk suspension type porcelain material insulator |
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