CN104988924B - Embedded concrete seam making machine and application thereof - Google Patents
Embedded concrete seam making machine and application thereof Download PDFInfo
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- CN104988924B CN104988924B CN201510433087.6A CN201510433087A CN104988924B CN 104988924 B CN104988924 B CN 104988924B CN 201510433087 A CN201510433087 A CN 201510433087A CN 104988924 B CN104988924 B CN 104988924B
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Abstract
The invention relates to an embedded concrete seam making machine which comprises a seam making shell. A belt inlet and a belt outlet are formed in the two sides of the seam making shell respectively. The belt inlet is communicated with a fixed belt storage disk or a follow-up belt storage disk. A hollow shaft is arranged at the center of the seam making shell. A vibration pump is fixed in the hollow shaft which is sleeved with a rotary disk, and the rotary disk is arranged in the seam making shell in a sleeved mode. A belt running space is formed between the rotary disk and the seam making shell. The application of the embedded concrete seam making machine involves a truss used for moving on a slope surface of a dam. An upper track and a lower track are arranged on one side of the truss in an upper and lower mode. A movable seam making machine body and the follow-up belt storage disk corresponding to the movable seam making machine body are connected between the upper track and the lower track in a sliding mode, and the movable seam making machine body is used for making longitudinal partition seams. A fixed seam making machine body and the fixed belt storage disk corresponding to the fixed seam making machine body are arranged on the other side of the truss, and the fixed seam making machine body is used for making horizontal induction seams. The embedded concrete seam making machine is used in a plastic stage in advance, the three processes of partition seam cutting, impermeable material burying and seam cleaning before pouring are finished in one time after concrete is cast in site, the construction cost is lowered, and the labor intensity is lowered.
Description
Technical field
The application relates to a kind of concrete embedded seam machine processed, and the application further relates to this concrete embedded seam machine processed when dykes and dams are laid, and the concrete moulding stage carries out the longitudinal partitioning slot of cutting and the application at horizontal expansion joint to concrete.
Background technology
The construction of large area thin-walled cast-in-place concrete plate partitioning slot for a long time has two kinds: the first hand-placed concrete, generally use jumping storehouse to pour, the method for the pre-buried waterproof material of variation call is constructed, this methods engineering quality is unstable, construction intensity is big, progress is slow, and later stage raked joint needs the most manually to cause labor cost high.Another kind of mechanized pot formentation machine automatic spreading is spread concrete, and how to use cutting machine to carry out concrete cutting parting during fencing lawn.The drawback of this method: during joint-cutting, construction environment noise pollution is serious；Produce mortar foreign material secondary pollution concrete plate surface after joint-cutting, because gap work surface is little, before sealing the cementation of fissures, need a large amount of artificial raked joint；The bad assurance of the joint-cutting degree of depth, the deep concrete base anti-seepage geomembrane that can destroy, shallow it is easily generated connectivity crack；The joint-cutting period is in concrete enclosing curing period, needs to roll the felt rug covered and interts construction, time-consuming takes a lot of work.
Summary of the invention
The purpose of the application is to propose a kind of seam machine concrete embedded processed joint-cutting, raked joint and the pre-buried impervious material three process of original large area thin-walled cast-in-place concrete plate disposably completed；On the basis of this purpose, the further object of the application is that proposition is a kind of utilizes concrete embedded seam machine processed in the moulding stage, it to be carried out joint-cutting, raked joint and the application of pre-buried impervious material at cast-in-place concrete plate.
The purpose of the application is achieved in that concrete embedded seam machine processed includes the housing that cracks cracked, the described adjacent both sides of the housing that cracks offer forward (FWD) mouth and band outlet respectively, described forward (FWD) mouth connects with the storage tep reel band outlet of fixing storage tep reel or servo-actuated storage tep reel, the described casing center that cracks is provided with hollow axle, vibration pump it is fixed with in hollow axle, being socketed with rotating rotating disk outside hollow axle, described rotating disk is placed on and cracks in housing, is formed between the two and walks carrying space.
The application of concrete embedded seam machine processed includes for the truss in the domatic movement of dykes and dams, the upper and lower track arranged up and down it is provided with in described truss side, slidably connect to offer the seam machine mobile processed of longitudinal subdivision seam and corresponding servo-actuated storage tep reel at upper and lower interorbital, it is provided with to offer the seam machine fixing processed of horizontal attractive joint, and the fixing storage tep reel corresponding with fixing seam machine processed at described truss opposite side；Pave at channel concrete, and concrete is when being in the plastic stage, the seam machine mobile processed being fixed on truss and fixing seam machine processed are constructed with concrete lining machine common rail, after coffering machine is by concrete speading, synchronously completed by the seam machine mobile processed on truss and fixing seam machine processed and embed separation and make seam, the inserting of impervious material, concrete separating crack is advanceed to the concrete plastic stage by cutting machine cutting construction during original 1Mpa≤concrete strength≤5 Mpa and has embedded.
The application changes traditional concrete separating crack construction concept, parting is advanced to the plastic stage, and " partitioning slot cutting impervious material bury filling underground before raked joint " three process after concrete cast-in-situ is integrated and once completed, it is to avoid the serious noise pollution of cutting parting, substantially improve construction environment；Avoid conventional cutting blade damage frequently replacing, raked joint manpower puts in a large number, maintenance felt rug frequently covers and rolls, and reduces construction cost, alleviates labor intensity.When apparatus of the present invention embed system seam, because concrete has good plasticity, and seam machine insert depth elasticity processed is adjustable, ensure that the anti-seepage geomembrane of the through concrete base of system seam, simultaneously because disposably completing to pour and system is sewn on and enters fencing lawn after date without interspersed operation so that concrete through crack, the control of desciccation crack obtain revolutionary change.Polyethylene closed-cell foamed plastics plate inserts inside concrete when filleting, it is possible to fully viscous with concrete and, material itself is waterproof in addition, defines waterproof band at concrete separating crack, further increases the antiseepage impermeability of channel.Concrete lining limited speed was in the progress of joint-cutting in the past, and paving now to make to stitch once completes, and can play effect of coffering machine to greatest extent, advance integrated engineering progress and speed of application.
Accompanying drawing illustrates: the concrete structure of the application is given by following drawings and Examples:
Structural representation when Fig. 1 is the use of concrete embedded seam machine processed；
Fig. 2 is mobile seam machine processed or the structural representation of fixing seam machine processed；
Fig. 3 is mobile seam machine processed or the limiting plate of fixing seam machine processed, backfill plate structure schematic diagram；
Fig. 4 is servo-actuated storage tep reel or the structural representation of fixing storage tep reel；
Fig. 5 is concrete embedded seam machine structural representation processed.
Legend: 1, truss, 2, running gear carrying platform, 3, lower railway, 4, get on the right track, 5, lower hanging head, 6, hanger bracket, 7, upper hanging head, 8, mobile seam machine processed, 9, base plate, 10, servo-actuated storage tep reel, 11, fixing seam machine processed, 12, fixing storage tep reel, 13, damping device, 14, crack housing, 15, backfill plate, 16, concrete upper surface, 17, spacing frid, 18, band outlet, 19, anti-seepage geomembrane, 20, vibration pump, 21, hollow axle, 22, bearing, 23, rotating disk, 24, forward (FWD) mouth, 25, position-limited wheel, 26, anti-seepage strip, 27, storage tep reel housing, 28, dribbling rotating disk, 29, rotating shaft, 30, storage tep reel band outlet, 31, road wheel connecting rod, 32, road wheel, 33, screw rod bushing, 34, screw mandrel.
Detailed description of the invention: the application is not limited by following embodiment, can determine specific embodiment according to the technical scheme of the application and practical situation.
Embodiment: as Figure 1-5, concrete embedded seam machine processed includes fixing seam machine 11 processed and mobile seam machine 8 processed, both structures are identical, it includes the housing 14 that cracks cracked, the described adjacent both sides of housing 14 of cracking offer forward (FWD) mouth 24 and band outlet 18 respectively, and described forward (FWD) mouth 24 connects with the storage tep reel band outlet 30 of fixing storage tep reel 12 or servo-actuated storage tep reel 10.The described housing 12 that cracks is provided centrally with hollow axle 21, is fixed with vibration pump 20 in hollow axle 21, is socketed with rotating rotating disk 23 outside hollow axle 21, and described rotating disk 23 is placed on and cracks in housing 14, is formed between the two and walks carrying space.
Described fixing seam machine 11 processed is spaced and is equidistantly arranged in truss 1 side.
Described truss 1 upper/lower terminal is provided with running gear carrying platform 2, is equiped with running gear on running gear carrying platform 2, and this running gear moves along in being arranged at the track that channel is upper and lower.Described running gear is prior art, and its concrete structure is not described in detail at this.
As shown in Figure 4, described fixing storage tep reel 12 is identical with servo-actuated storage tep reel 10 structure, it includes storing up tep reel housing 27, described storage tep reel housing 27 side offers storage tep reel band outlet 30, it is provided centrally with rotating shaft 29 at storage tep reel housing 27, it is socketed with rotating dribbling rotating disk 28 outside rotating shaft 29, dribbling rotating disk 28 has been coiled anti-seepage strip 26.Described dribbling rotating disk 28 two sides and storage tep reel housing 27 contact internal walls, form certain frictional force between the two, anti-seepage strip 26 is made to need certain external force just can be so conducive to anti-seepage strip 26 linearly to lay after laying by pull-out in storage tep reel housing 27, do not had the phenomenon of bending.
Described anti-seepage strip 26 is polyethylene closed-cell foamed plastics plate.
The described housing 14 that cracks is for disc, and its excircle is arcwall face.
In the described forward (FWD) mouth 24 cracked on housing 14, both sides are equiped with position-limited wheel 25.
The described forward (FWD) mouth 24 that cracks on housing 14, band outlet 18 are laid along housing 14 excircle tangential direction of cracking, and the forward (FWD) mouth 24 cloth set direction centerlines vertical with the housing that cracks wherein cracked on housing 14 is 0-75 degree；Crack the band outlet 18 cloth set direction central axis vertical with the housing that cracks on housing 14.
As shown in Fig. 1,2,5, described fixing seam machine 11 processed is connected with truss 1 by hanger bracket 6, described hanger bracket 6 is expansion link, be fixedly linked on described hanger bracket 6 upper and lower hanging head 7,5, being equiped with damping device 13 between upper and lower hanging head 7,5, hanger bracket 6 lower end is fixedly linked with the aforementioned hollow axle 21 cracking housing 12 center.
Described hanger bracket 6 includes but not limited to screw mandrel 34 and screw rod bushing 33, described screw mandrel 34 is screwed in screw rod bushing 33, described screw rod bushing 33 sidewall upper and lower part is provided with road wheel connecting rod 31, described two road wheel connecting rod 31 ends are equiped with road wheel 32, and described two road wheels 32 lay respectively in upper and lower track 4,3.
Described mobile seam machine 8 processed is connected with truss 1 slip by another group hanger bracket 6, described hanger bracket 6 is expansion link, be fixedly linked on described hanger bracket 6 upper and lower hanging head 7,5, being equiped with damping device 13 between upper and lower hanging head 7,5, hanger bracket 6 lower end is fixedly linked with the aforementioned hollow axle 21 cracking housing 12 center.
Crack described in as it is shown on figure 3, and be communicated with spacing frid 17 outside the band outlet 18 on housing 14, described spacing frid 17 is fixed with rear end and is connected, the backfill plate 15 that front end separates.
The application of concrete embedded seam machine processed is included in the truss 1 of the domatic movement of dykes and dams, it is provided with the upper and lower track 4,3 arranged up and down in described truss 1 side, slidably connects to offer the seam machine 8 mobile processed of longitudinal subdivision seam and corresponding servo-actuated storage tep reel 10 between upper and lower track 4,3.It is provided with to offer the seam machine 11 fixing processed of horizontal attractive joint, and the fixing storage tep reel 12 corresponding with fixing seam machine 11 processed at described truss 1 opposite side.
The application of a kind of concrete embedded seam machine processed is to pave at channel concrete, and concrete is when being in the plastic stage, concrete embedded seam machine processed is constructed with concrete lining machine common rail, after coffering machine is by concrete speading, synchronously completed by concrete embedded seam machine processed to embed to separate and make seam, the inserting of impervious material, by cutting machine cutting construction during original 1Mpa≤concrete strength≤5 Mpa concrete separating crack being advanceed to the concrete plastic stage embedded, it comprises the following steps:
One, lay after the seam machine concrete embedded processed of the application is followed closely concrete lining machine, after concrete lining machine has paved one section of construction section, the seam machine entirety concrete embedded processed of the application is moved to position to be cracked；
A, before movement, by anti-seepage strip 26 end by fix storage tep reel 12 pull out, forward (FWD) mouth 24, band outlet 18 on the housing 14 that enters to crack stretch out the housing 14 that cracks, and are fixed in concrete；
After B, anti-seepage strip 26 end are fixed, hanger bracket 6 length of the fixing seam machine 11 processed of regulation, thus the concrete degree of depth is stretched in housing 14 lower end of cracking controlling fixing seam machine 11 processed；
C, determine and stretch into the degree of depth after, starting shock pump 20, integral translation truss 1 simultaneously, vibration pump 20 drives the housing 14 that cracks to shake, crack housing 14 by concrete outwardly against, can laterally set out attractive joint along concrete surface, in moving process, anti-seepage strip 26 is drawn out by the compressing of rotating disk 23 and is placed in attractive joint by storing up tep reel housing 25；
D, it is installed in the spacing frid 17 at the band outlet 18 cracked on housing 14 and anti-seepage strip 26 tightly can be oppressed bottom attractive joint, the concrete that the shake in slitting process goes out can be backfilled by backfill plate 15 simultaneously.
Two, truss 1 moves to behind position of cracking, movement seam machine 8 is moved to truss 1 foot, stretching into the concrete degree of depth by hanger bracket 6 regulation subsequently, the forward (FWD) mouth 24 on the housing 14 that cracks of the anti-seepage strip 26 in servo-actuated storage tep reel 10, band outlet 18 are stretched out the housing 14 that cracks simultaneously, end is fixed；
After A, regulation, starting shock pump 20, and movement seam machine 8 is moved from the bottom to top along upper and lower track 4,3, crack housing 14 by concrete outwardly against, longitudinally partitioning slot can be set out along concrete surface, in moving process, anti-seepage strip 26 is drawn out by the compressing of rotating disk 23 and is placed in partitioning slot by storing up tep reel housing 25；
B, it is installed in the spacing frid 17 at the band outlet 18 cracked on housing 14 and anti-seepage strip 26 tightly can be oppressed bottom partitioning slot, the concrete that the shake in slitting process goes out can be backfilled by backfill plate 15 simultaneously.
Obviously, the described above of the application is only for clearly demonstrating the application example, and is not the restriction to presently filed embodiment.The obvious row changed or change the protection domain still in the application that every technical scheme belonging to the application is amplified out.
Claims (14)
1. a concrete embedded seam machine processed, it is characterized in that: it includes the housing that cracks cracked, the described adjacent both sides of the housing that cracks offer forward (FWD) mouth and band outlet respectively, described forward (FWD) mouth connects with the storage tep reel band outlet of fixing storage tep reel or servo-actuated storage tep reel, the described casing center that cracks is provided with hollow axle, is fixed with vibration pump in hollow axle, is socketed with rotating rotating disk outside hollow axle, described rotating disk is placed on and cracks in housing, is formed between the two and walks carrying space.
Concrete embedded seam machine processed the most as claimed in claim 1, it is characterised in that the housing that cracks described in: is disc, and its excircle is arcwall face.
Concrete embedded seam machine processed the most as claimed in claim 2, it is characterised in that the forward (FWD) mouth on housing that cracks described in:, band outlet are laid along housing excircle tangential direction of cracking.
Concrete embedded seam machine processed the most as claimed in claim 3, it is characterised in that: the forward (FWD) mouth cloth set direction centerlines vertical with the housing that cracks cracked on housing is 0-75 degree；Crack the band outlet cloth set direction central axis vertical with the housing that cracks on housing.
Concrete embedded seam machine processed the most as claimed in claim 1, it is characterized in that: described fixing storage tep reel is identical with servo-actuated storage tep reel structure, it includes storing up tep reel housing, described storage tep reel housing side offers storage tep reel band outlet, storage tep reel casing center is provided with rotating shaft, it is socketed with rotating dribbling rotating disk outside rotating shaft, dribbling rotating disk is coiled the anti-seepage strip with retractility.
Concrete embedded seam machine processed the most as claimed in claim 5, it is characterised in that: described dribbling rotating disk two sides contact with storage tep reel inner walls.
Concrete embedded seam machine processed the most as claimed in claim 1, it is characterized in that: concrete embedded seam machine processed includes fixing seam machine processed or mobile seam machine processed, both are connected with truss by hanger bracket, described hanger bracket is expansion link, be fixedly linked on described hanger bracket upper and lower hanging head, being equiped with damping device between upper and lower hanging head, hanger bracket lower end is fixedly linked with the hollow axle of the aforementioned casing center that cracks.
Concrete embedded seam machine processed the most as claimed in claim 7, it is characterized in that: described hanger bracket includes screw mandrel and screw rod bushing, described screw mandrel is screwed in screw rod bushing, described screw rod bushing sidewall upper and lower part is provided with road wheel connecting rod, two road wheel interlinking lever ends are equiped with road wheel, and two road wheels lay respectively in upper and lower track.
Concrete embedded seam machine processed the most as claimed in claim 1, it is characterised in that be communicated with spacing frid outside the band outlet on housing that cracks described in:, described spacing frid is fixed with rear end and is connected, the backfill plate that front end separates.
Concrete embedded seam machine processed the most as claimed in claim 9, it is characterised in that: described spacing frid is cuboid, is cavity in it, and its height is more than width, and internal orifice longitudinal section is identical with anti-seepage strip vertical sectional shape.
The application of 11. concrete embedded seam machines processed as claimed in claim 1, it is characterized in that: include for the truss in the domatic movement of dykes and dams, the upper and lower track arranged up and down it is provided with in described truss side, slidably connect to offer the seam machine mobile processed of longitudinal subdivision seam and corresponding servo-actuated storage tep reel at upper and lower interorbital, it is provided with to offer the seam machine fixing processed of horizontal attractive joint, and the fixing storage tep reel corresponding with fixing seam machine processed at described truss opposite side.
The application of 12. concrete embedded seam machines processed as claimed in claim 11, it is characterized in that: pave at channel concrete, and concrete is when being in the plastic stage, the seam machine mobile processed being fixed on truss and fixing seam machine processed are constructed with concrete lining machine common rail, after coffering machine is by concrete speading, synchronously completed by the seam machine mobile processed on truss and fixing seam machine processed and embed separation and make seam, the inserting of impervious material, concrete separating crack is advanceed to the concrete plastic stage by cutting machine cutting construction during original 1Mpa≤concrete strength≤5 Mpa and has embedded.
The application of 13. concrete embedded seam machines processed as claimed in claim 11, it is characterized in that: concrete embedded seam machine processed is laid after following concrete lining machine closely, after concrete lining machine has paved one section of construction section, concrete embedded seam machine entirety processed moves to position to be cracked；
A, before movement, by anti-seepage strip end by fix storage tep reel pull-out, the forward (FWD) mouth on the housing that cracks, band outlet stretch out the housing that cracks, and are fixed in concrete；
After B, anti-seepage strip end are fixed, the hanger bracket length of the fixing seam machine processed of regulation, thus the concrete degree of depth is stretched in the housing lower end of cracking controlling fixing seam machine processed；
C, determine and stretch into the degree of depth after, starting shock pump, integral translation truss simultaneously, vibration pump drives shell vibrating of cracking, crack housing by concrete outwardly against, can laterally set out attractive joint along concrete surface, in moving process, anti-seepage strip is drawn out by the compressing of rotating disk and is placed in attractive joint by storing up tep reel housing；
D, it is installed in the spacing frid at the band outlet cracking on housing and anti-seepage strip tightly can be oppressed bottom attractive joint, the concrete that the shake in slitting process goes out can be backfilled by backfill plate simultaneously.
The application of 14. concrete embedded seam machines processed as claimed in claim 11, it is characterized in that: truss moves to behind position of cracking, movement seam machine is moved to truss foot, the concrete degree of depth is stretched into subsequently by hanger bracket regulation, the forward (FWD) mouth on the housing that cracks of the anti-seepage strip in servo-actuated storage tep reel, band outlet being stretched out the housing that cracks, end is fixed simultaneously；
After A, regulation, starting shock pump, and movement seam machine is moved from the bottom to top along upper and lower track, crack housing by concrete outwardly against, longitudinally partitioning slot can be set out along concrete surface, in moving process, anti-seepage strip is drawn out by the compressing of rotating disk and is placed in partitioning slot by storing up tep reel housing；
B, it is installed in the spacing frid at the band outlet cracking on housing and anti-seepage strip tightly can be oppressed bottom partitioning slot, the concrete that the shake in slitting process goes out can be backfilled by backfill plate simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510433087.6A CN104988924B (en) | 2015-07-22 | 2015-07-22 | Embedded concrete seam making machine and application thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510433087.6A CN104988924B (en) | 2015-07-22 | 2015-07-22 | Embedded concrete seam making machine and application thereof |
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| CN104988924A CN104988924A (en) | 2015-10-21 |
| CN104988924B true CN104988924B (en) | 2017-01-11 |
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| CN201510433087.6A Active CN104988924B (en) | 2015-07-22 | 2015-07-22 | Embedded concrete seam making machine and application thereof |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105887883B (en) * | 2016-04-18 | 2018-03-06 | 新疆额尔齐斯河流域开发工程建设管理局 | A kind of big planar lamina concreting machinery construction method |
| CN107642025B (en) * | 2017-09-28 | 2023-07-25 | 新疆北方建设集团有限公司 | Wet cutting machine for channel half-section concrete |
| CN110820505A (en) * | 2019-09-02 | 2020-02-21 | 中冶天工集团有限公司 | Concrete pavement joint cutting device, manufacturing method and construction method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2620734Y (en) * | 2003-09-12 | 2004-06-16 | 中国葛洲坝水利水电工程集团有限公司 | Rolling concrete vibration continuous seam producing machine |
| CN2846496Y (en) * | 2005-12-21 | 2006-12-13 | 贾乃波 | Automatic seam cutter for slope concrete |
| KR100730517B1 (en) * | 2007-03-12 | 2007-06-20 | (주)이젠바텀 | Underground concrete box watertight method and underground concrete box applied to the same |
| CN201390948Y (en) * | 2009-03-27 | 2010-01-27 | 曹跃生 | Walk-behind high-frequency vibration continuous joint-forming machine for concrete rolling |
| CN201704612U (en) * | 2010-06-01 | 2011-01-12 | 新疆北新路桥建设股份有限公司 | Asphalt pavement joint cutting device of road roller |
| CN202559304U (en) * | 2012-05-11 | 2012-11-28 | 山东路得威工程机械制造有限公司 | Ditch slope concrete lining joint cutting machine |
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Effective date of registration: 20161208 Address after: 830000 the Xinjiang Uygur Autonomous Region City, Urumqi Yangtze River Road, No. 9, building 2, unit 402, No. 40 Applicant after: Luo Weilin Applicant after: Zhou Xiaobing Address before: 830000 Urumqi Yangtze River Road, the Xinjiang Uygur Autonomous Region, No. 241 Applicant before: Xinjiang Irtysh River Basin Development Engineering Construction Administration |
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