CN104986969B - A kind of membrane upper piece equipment of the interlayer diaphragm of shield glass - Google Patents

A kind of membrane upper piece equipment of the interlayer diaphragm of shield glass Download PDF

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Publication number
CN104986969B
CN104986969B CN201510374558.0A CN201510374558A CN104986969B CN 104986969 B CN104986969 B CN 104986969B CN 201510374558 A CN201510374558 A CN 201510374558A CN 104986969 B CN104986969 B CN 104986969B
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China
Prior art keywords
diaphragm
drive device
membrane
film
horse
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Expired - Fee Related
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CN201510374558.0A
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Chinese (zh)
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CN104986969A (en
Inventor
王典洪
陈绍木
温苏文
陈立汉
王瑞宁
林永安
孙文博
李巍
杨晓龙
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Fuyao Group Shanghai Automotive Glass Co Ltd
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Fuyao Group Shanghai Automotive Glass Co Ltd
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Priority to CN201510374558.0A priority Critical patent/CN104986969B/en
Publication of CN104986969A publication Critical patent/CN104986969A/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The present invention relates to a kind of membrane upper piece equipment of the interlayer diaphragm of shield glass, including:Upper horse, for placing roll-film;Diaphragm transmits drive device, is connected with upper horse, for driving diaphragm to hot briquetting device;Loose film drive device, between upper horse and diaphragm transmission drive device, for unclamping the wound membrane piece automatically when a roll of diaphragm is used up, so that carry out front and rear wound membrane piece connects film.Compared with prior art, the loose film drive device of the present invention can unclamp this wound membrane piece automatically when a roll of diaphragm is soon finished, it is not necessary to artificial loose film, reduce the labor intensity of operative employee.

Description

A kind of membrane upper piece equipment of the interlayer diaphragm of shield glass
Technical field
The present invention relates to laminated glass to close piece field, more particularly, to a kind of drawing of the interlayer diaphragm of shield glass Film upper piece equipment.
Background technology
Safety of China standard provides that windshield must use laminated glass or subregion safety glass, other Vehicle window should use safety glass.So in general simple glass and lucite are not suitable as windshield.Cause For shield glass, interlayer diaphragm is essential for this, and wherein Chinese patent CN104210120A discloses one kind Vehicle glass sound deadening sheet membrane technology, comprise the following steps:A, flatten:Eliminate sound insulation diaphragm folding line;B, wash:Allow sound deadening sheet The smooth stretched roller of piece;C, damping:Prevent puigging Damage and Fracture;D, cool down:Glass is carried out by axial flow blower cold But;E, it is cold take out, preliminary hot pressing:Increase it is cold take out segment length, extend cold finds time;F, HIGH PRESSURE TREATMENT:Pass through before into autoclave Secondary high-pressure air dewetting is handled.But it needs manually to go loose film to connect film in use, clamp transmission driving and do not watch Clothes control, and clamping delivery roll does not have automatic deviation rectifying function yet, needs operative employee to need ceaselessly artificially go to adjust in use Whole diaphragm transmission location, and it is more hurry to connect the film time, when not connecing film in time can not autostop, change parameter temporal storehouse Promote, membrane operative employee operation is more tired.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of automobile front wind screen glass The membrane upper piece equipment of the interlayer diaphragm of glass.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of membrane upper piece equipment of the interlayer diaphragm of shield glass, including:
Upper horse, for placing roll-film;
Diaphragm transmits drive device, is connected with upper horse, for driving diaphragm to hot briquetting device;
Also include:
Loose film drive device, located at upper horse and diaphragm transmission drive device between, for a roll of diaphragm will to the greatest extent when from It is dynamic to unclamp the wound membrane piece, so that carry out front and rear wound membrane piece connects film.
The membrane upper piece equipment also includes diaphragm disc cache, and the diaphragm disc cache passes located at loose film drive device and diaphragm Between defeated drive device, for when loose film drive device unclamps previous wound membrane piece, placing the wound membrane piece.
The membrane upper piece equipment also includes deviation correction mechanism, and the deviation correction mechanism is transmitted in drive device located at diaphragm, and:
During motion of membrane, the boundary position of diaphragm is kept to ensure diaphragm in thermal histories in fixed position Temperature equalization.
Linear velocity of the diaphragm under diaphragm transmission drive device driving is 4-8 ms/min.
The diaphragm longitudinal register precision of the diaphragm transmission drive device is 0.5 millimeter.
The upper horse is provided with photoelectric sensor, and the photoelectric sensor detects the thickness of upper horse upper diaphragm volume in real time, Loose film drive device enabled instruction is sent when diaphragm thickness reaches setting value.
The upper horse is is provided with two altogether, and horse has difference in height on two platforms.
It is equipped with two platform on horse for controlling the elastic damping mechanism of roll-film.
Compared with prior art, the present invention has advantages below:
1) loose film drive device can unclamp this wound membrane piece automatically when a roll of diaphragm is soon finished, it is not necessary to artificial pine Film, reduce the labor intensity of operative employee.
2) diaphragm disc cache can place the roll-film unclamped by loose film drive device, and personnel easy to operation carry out connecing film.
3) deviation correction mechanism ensures that diaphragm transmission location is fixed, and ensures that diaphragm is heated evenly stabilization in drawing process, carries Rise membrane quality
4) diaphragm of different arcs is drawn, the speed of hot briquetting roller is different, and same upper piece transmission speed also will be by Certain process stipulation formula is set, and 4-8 ms/min of diaphragm transmission speed, is adapted to the adjustment of the setting of technological requirement Section.
5) photoelectric sensor can notify loose film drive device to start immediately, automation, and liberate labour.
6) horse can fill two wound membrane pieces to be provided with two altogether on, fast and easy during switching.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Wherein:1st, upper horse, 2, photoelectric sensor, 3, diaphragm transmission drive device, 4, loose film drive device, 5, diaphragm delays Deposit.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with technical solution of the present invention Premised on implemented, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to Following embodiments.
A kind of membrane upper piece equipment of the interlayer diaphragm of shield glass, as shown in figure 1, including:
Upper horse 1, for placing diaphragm;
Diaphragm transmits drive device 3, is connected with upper horse 1, for driving diaphragm to hot briquetting device, hot briquetting dress Put for carrying out hot briquetting to diaphragm;
Also include:
Loose film drive device 4, between upper horse 1 and diaphragm transmission drive device 3, for that will be used in a roll of diaphragm The wound membrane piece is unclamped automatically when to the greatest extent, so that carry out front and rear wound membrane piece connects film.
Membrane automatic sheet-feeding equipment also includes diaphragm disc cache 5, and the diaphragm disc cache 5 is located at loose film drive device 4 and film Between piece transmission drive device 3, for when loose film drive device 4 unclamps previous wound membrane piece, placing the wound membrane piece, then passing through Manually the front end newly rolled up and the end of remaining diaphragm are picked up with alcohol, guarantee diaphragm can be continuously transmitted piece Membrane, newly roll up and do not connect also if old volume membrane is complete, controlled by the signal of photoelectric sensor 6, equipment can be with autostop.
Membrane automatic sheet-feeding equipment also includes deviation correction mechanism, and the deviation correction mechanism is transmitted in drive device 3 located at diaphragm, and:
During motion of membrane, the boundary position of diaphragm is kept to ensure diaphragm in thermal histories in fixed position A temperature equalization, therefore diaphragm position is stable when automatic sheet-feeding equipment can make piece, connects quick and convenient during film, is advantageous to membrane matter The lifting of amount and production efficiency, automatization level is improved, reduce the labor intensity of personnel.
This automatic sheet-feeding equipment uses electrical source of power 380V ± 5% (line of 3 phase 5), and diaphragm drives in diaphragm transmission drive device 3 Linear velocity under dynamic is 4-8 ms/min.
The diaphragm longitudinal register precision of diaphragm transmission drive device 3 is 0.5 millimeter, and diaphragm transmits the power of drive device 3 Source uses source of the gas power, and source of the gas air pressure is 6.0bar.
Loose film drive device 4 specifically includes loose film driven in series motor, and upper horse 1 is provided with photoelectric sensor 6, the photoelectricity The thickness of the upper upper diaphragm of horse 1 volume of the detection in real time of sensor 2, loose film drive device 4 is sent when diaphragm thickness reaches setting value Enabled instruction, it is specially:Before diaphragm is pulled soon, behind the diaphragm thickness photoelectric sensor 2 on elevating rack is fed back signal to Loose film driven in series motor, loose film driven in series motor quickly can roll out remaining diaphragm under 30 ms/min of speed It is stored on disc cache, then newly volume and is carried out connecing film at front end with volume end, connects the film time and has 90 seconds.
Diaphragm transmission drive device 3, which is provided with, clamps transmission mechanism, the device can be used to carry out when diaphragm is relatively glutinous auxiliary Help loose film upper piece.
Deviation correction mechanism is designed to boundary Control, and photoelectric sensor 2 can be adjusted with reaction diaphragm border and by motor Whole control roller, ensure that diaphragm boundary position is in metastable position.
Upper horse 1 is is provided with two altogether, and horse 1 has a difference in height on two platforms, and horse 1 is selected one and driven by loose film on two platforms Dynamic device 4 is connected with diaphragm transmission drive device 3, has been used in different operating modes and has been used.
It is equipped with two platforms on horse 1 for controlling the elastic damping mechanism of roll-film.
This automatic sheet-feeding equipment supports that roll-film maximum inner diameter is 800mm, and roll-film width connects film in 600~1250mm Time has 90 seconds, and speed of production is about 240 tablets hs.
Then by the way that manually the front end newly rolled up and the end of remaining diaphragm are picked up to ensure that diaphragm can continuously not with alcohol A membrane is transmitted disconnectedly, newly rolls up and does not connect also if old volume membrane is complete, is controlled by the signal of photoelectric sensor 2, Equipment can be with autostop.
Servo-drive (servo drives) refers to the engine that control machinery element operates in servo-drive system, is a kind of Subsidize the indirect speed change gear of motor.Servo-drive can make control speed, and positional precision is very accurate, can convert voltage signal It is torque and rotating speed with drive control object.Servo-drive rotor speed is controlled by input signal, and energy fast reaction, automatic , can be being received as executive component, and with the characteristic such as electromechanical time constant small, the linearity is high, pickup voltage in control system To electric signal be converted into angular displacement on motor reel or angular speed output.It is divided into direct current and AC servomotor two is big Class, it is mainly characterized by, when signal voltage is zero without rotation phenomenon, rotating speed uniform descent with the increase of torque.Membrane The transmission driving of automatic sheet-feeding, the transmission correction driving of loose film driven in series, diaphragm are exactly the servomotor that uses to ensure membrane Upper piece transmission speed it is precise and stable.
Photoelectric sensor 2 is to use sensor of the photoelectric cell as detecting element.It first turns measured change Change the change of optical signal into, then further convert optical signals into electric signal by photoelectric cell.Photoelectric sensor 2 typically by Light source, optical path and photoelectric cell three parts composition.Photoelectric sensor 2 is by the way that the change of luminous intensity is converted into electric signal Change realize control.Photoelectric sensor 2 in general, there is three parts composition, and they are divided into:Transmitter, reception Device and detection circuit.Transmitter alignment target launches light beam, and the light beam of transmitting is typically derived from semiconductor light source, light emitting diode (LED), laser diode and infrared-emitting diode.Light beam is launched incessantly, or changes pulse width.Receiver has light Electric diode, phototriode, photocell composition.Before receiver, equipped with optical element such as lens and aperture etc..At it It is followed by detecting circuit, it can filter out useful signal and apply the signal.Launch in addition, also having in the structural detail of optoelectronic switch Plate and optical fiber.Triangle reflecting plate is well-set emitter.It is made up of the triangular pyramids reflecting material of very little, energy Light beam is returned exactly from reflecting plate, there is Practical significance.It can launch changing with the scope of optical axis 0 to 25 Angle, light beam is set almost from an emission lines, to be returned after reflection, or from this root reflected ray.Photoelectric sensor 2 is classified Have:Trough type photoelectric sensor 2, correlation type photoelectric sensor 2, reflector type optoelectronic switch, diffusion reflection pattern optoelectronic switch.Membrane Elevating rack residue diaphragm optoelectronic induction, diaphragm buffer area optoelectronic induction, the photoelectricity of diaphragm transmission deviation correcting device in automatic sheet-feeding Sensing etc. is all the photoelectric sensor 2 that uses to realize operational control.
Embodiment two:
The present embodiment no longer describes with the something in common in embodiment one, only describes difference.
Significant difference of the present embodiment compared with embodiment one in the present embodiment diaphragm transmission drive device 3 set In on upper horse 1, it unclamps the wound membrane piece when a roll of diaphragm will be used up automatically, the residual diaphragm in the roll-film is dropped Into diaphragm disc cache 5.

Claims (6)

1. a kind of membrane upper piece equipment of the interlayer diaphragm of shield glass, including:
Upper horse, for placing roll-film,
Diaphragm transmits drive device, is connected with upper horse, for driving diaphragm to hot briquetting device,
Characterized in that, also include:
Loose film drive device, between upper horse and diaphragm transmission drive device, for automatically loose when a roll of diaphragm will to the greatest extent The wound membrane piece is opened, so that carry out front and rear wound membrane piece connects film;
The membrane upper piece equipment also includes diaphragm disc cache, and the diaphragm disc cache drives located at loose film drive device and diaphragm transmission Between dynamic device, for when loose film drive device unclamps previous wound membrane piece, placing the wound membrane piece;
The membrane upper piece equipment also includes deviation correction mechanism, and the deviation correction mechanism is transmitted in drive device located at diaphragm, and:
During motion of membrane, the boundary position of diaphragm is kept to ensure temperature of the diaphragm in thermal histories in fixed position It is balanced.
2. a kind of membrane upper piece equipment of the interlayer diaphragm of shield glass according to claim 1, its feature exist In linear velocity of the diaphragm under diaphragm transmission drive device driving is 4-8 ms/min.
3. a kind of membrane upper piece equipment of the interlayer diaphragm of shield glass according to claim 1, its feature exist In the diaphragm longitudinal register precision of the diaphragm transmission drive device is 0.5 millimeter.
4. a kind of membrane upper piece of the interlayer diaphragm of shield glass according to any one of claim 1-3 is set It is standby, it is characterised in that the upper horse is provided with photoelectric sensor, the upper horse upper diaphragm volume of photoelectric sensor detection in real time Thickness, and send loose film drive device enabled instruction when roll-film thickness reaches setting value.
5. a kind of membrane upper piece of the interlayer diaphragm of shield glass according to any one of claim 1-3 is set It is standby, it is characterised in that the upper horse is is provided with two altogether, and horse has difference in height on two platforms.
6. a kind of membrane upper piece equipment of the interlayer diaphragm of shield glass according to claim 5, its feature exist In being equipped with two platform on horse for controlling the elastic damping mechanism of roll-film.
CN201510374558.0A 2015-06-30 2015-06-30 A kind of membrane upper piece equipment of the interlayer diaphragm of shield glass Expired - Fee Related CN104986969B (en)

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* Cited by examiner, † Cited by third party
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CN113307071B (en) * 2021-04-21 2022-04-29 彩虹(合肥)液晶玻璃有限公司 Automatic deviation correcting device for glass substrate isolation PE film

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999032284A1 (en) * 1997-12-19 1999-07-01 E.I. Du Pont De Nemours And Company Interlayer structure for laminated glass
CN201108881Y (en) * 2007-09-18 2008-09-03 比亚迪股份有限公司 Pad pasting coating machine
CN201264404Y (en) * 2008-09-11 2009-07-01 郑春晓 Semi-automatic dyestripping machine
CN203267204U (en) * 2012-10-31 2013-11-06 宜兴市光辉包装材料有限公司 Film blowing machine and film width control apparatus
CN104626932A (en) * 2013-11-14 2015-05-20 青岛立博汽车零部件精密铸造有限公司 Processing technology for automobile sandwich glass
CN204897750U (en) * 2015-06-30 2015-12-23 福耀集团(上海)汽车玻璃有限公司 Shield glass's intermediate layer diaphragm draw epimembranal piece equipment

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7048964B2 (en) * 2000-12-08 2006-05-23 Ged Integrated Solutions, Inc. Controlled dispensing of material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999032284A1 (en) * 1997-12-19 1999-07-01 E.I. Du Pont De Nemours And Company Interlayer structure for laminated glass
CN201108881Y (en) * 2007-09-18 2008-09-03 比亚迪股份有限公司 Pad pasting coating machine
CN201264404Y (en) * 2008-09-11 2009-07-01 郑春晓 Semi-automatic dyestripping machine
CN203267204U (en) * 2012-10-31 2013-11-06 宜兴市光辉包装材料有限公司 Film blowing machine and film width control apparatus
CN104626932A (en) * 2013-11-14 2015-05-20 青岛立博汽车零部件精密铸造有限公司 Processing technology for automobile sandwich glass
CN204897750U (en) * 2015-06-30 2015-12-23 福耀集团(上海)汽车玻璃有限公司 Shield glass's intermediate layer diaphragm draw epimembranal piece equipment

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