CN104985372B - Frame of motorcycle welding tooling head tube positioner - Google Patents
Frame of motorcycle welding tooling head tube positioner Download PDFInfo
- Publication number
- CN104985372B CN104985372B CN201510396747.8A CN201510396747A CN104985372B CN 104985372 B CN104985372 B CN 104985372B CN 201510396747 A CN201510396747 A CN 201510396747A CN 104985372 B CN104985372 B CN 104985372B
- Authority
- CN
- China
- Prior art keywords
- positioning
- front box
- positioning boss
- working platform
- angler
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
技术领域technical field
本发明属于工装夹具技术领域,具体地说,特别涉及一种摩托车车架焊接工装车头管定位装置。The invention belongs to the technical field of fixtures, and in particular relates to a positioning device for a head pipe of a motorcycle frame welding tool.
背景技术Background technique
随差科学技术的不断发展,机械工业生产形势发生了显著的变化,多品种小批量的生产占了很大优势。以摩托车为例,摩托车产品在不断的更新换代,往往一种产品持续生产二至三年便被新的产品所取代,这样原来的传统生产准备工作,用一道工序或者一种产品配一套专用夹具的生产方式,极不适应这种生产特点,主要表现在:With the continuous development of science and technology, the production situation of the machinery industry has undergone significant changes, and the production of multiple varieties and small batches has taken a great advantage. Taking motorcycles as an example, motorcycle products are constantly being updated. Often a product will be replaced by a new product after two to three years of continuous production. In this way, the original traditional production preparation work needs to be matched with one process or one product. The production method of a set of special fixtures is extremely unsuitable for this production characteristic, mainly manifested in:
1)小批量生产采用专用工装不经济,使用模式:设计——制造——使用——报废。花费大量人力、物力,产品成本高。1) It is not economical to use special tooling for small batch production, and the use mode: design—manufacture—use—scrap. Spend a lot of manpower and material resources, and the product cost is high.
2)传统的生产技术准备工作、设计制造专用夹具,需要较长的准备时间,赶不上产品上市的需要。2) Traditional production technology preparation work, design and manufacture of special fixtures require a long preparation time, which cannot keep up with the needs of product launch.
3)由于产品更新快,专用装备易造成积压特别是多品种多种夹具,暂时不生产时,占用场地,造成不必要的浪费。3) Due to the rapid update of products, special equipment is easy to cause a backlog, especially multi-variety and various fixtures. When not producing temporarily, it will occupy the space and cause unnecessary waste.
所以,在工艺装备方面,必须改革其狭隘的专用性需要,寻求一种成本低、制造周期短、又能适应不断变化差的产品对象的一种先进夹具,使之适合新的生产特点需要。Therefore, in terms of process equipment, it is necessary to reform its narrow specific needs, and seek an advanced fixture with low cost, short manufacturing cycle, and adaptable to constantly changing and poor product objects, so as to make it suitable for new production characteristics.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种通用性好的摩托车车架焊接工装车头管定位装置。The technical problem to be solved by the present invention is to provide a head pipe positioning device of a motorcycle frame welding tool with good versatility.
本发明的技术方案如下:一种摩托车车架焊接工装车头管定位装置,在工作平台(1)的前端设置前方箱(2),该前方箱(2)的底端与工作平台(1)相固定,在前方箱(2)的顶端安装角度器(3),所述角度器(3)上装有定位凸台(4),该定位凸台(4)上设置定位杆(5),定位杆(5)的轴心线与定位凸台(4)的轴心线重合,在定位杆(5)的上端套装压板(6),压板(6)可通过螺母锁紧。The technical scheme of the present invention is as follows: a motorcycle frame welding tool head pipe positioning device, a front box (2) is arranged at the front end of the working platform (1), and the bottom end of the front box (2) is connected to the working platform (1) Phase is fixed, and an angler (3) is installed on the top of the front box (2). The angler (3) is equipped with a positioning boss (4), and a positioning rod (5) is arranged on the positioning boss (4). The axis line of the bar (5) coincides with the axis line of the positioning boss (4), and the upper end of the positioning bar (5) is fitted with a pressing plate (6), and the pressing plate (6) can be locked by a nut.
众所周知,摩托车车架焊接之前需要定基准,基准位置一般有两处,即车头管和发动机悬挂板,只有基准定好以后,才能确保车架焊接的准确性。本发明用于焊接摩托车车架时对车头管定位,定位时,先取下压板,接着将车头管穿套于定位杆上,然后重新套上压板,并拧动螺母将压板锁紧,使车头管夹紧在定位凸台与压板之间,整个操作既方便又快捷,并能确保车头管定位牢靠。角度器能够根据需要改变车头管的倾角,以适应不同车型车头管的倾角需要;前方箱可采用标准件,选用不同规格的前方箱能够满足不同车型车头管的高度要求。由此可见,本发明具有完全的互换性,定位准确、压紧快速、拆卸方便灵活多变,能适应各种需要,通用性好。As we all know, before the motorcycle frame is welded, it is necessary to set a benchmark. Generally, there are two benchmark positions, namely the head tube and the engine suspension plate. Only after the benchmark is set can the accuracy of the frame welding be ensured. The invention is used for positioning the head tube when welding the motorcycle frame. When positioning, first remove the pressure plate, then put the head tube on the positioning rod, then put the pressure plate back on, and screw the nut to lock the pressure plate, so that the head The tube is clamped between the positioning boss and the pressure plate, the whole operation is convenient and fast, and it can ensure the firm positioning of the head tube. The angler can change the inclination angle of the head tube according to the needs to meet the inclination angle of the head tube of different models; the front box can use standard parts, and the front box of different specifications can meet the height requirements of the head tube of different models. It can be seen that the present invention has complete interchangeability, accurate positioning, fast pressing, convenient and flexible disassembly, can adapt to various needs, and has good versatility.
所述工作平台(1)为矩形,在工作平台(1)的顶面上按矩阵分布有选配孔,工作平台(1)的周侧面上也均匀设置有选配孔。工作平台上的选配孔可用于拼接各种功能的定位模块和夹具,以适应各种不同的需要。The working platform (1) is rectangular, and matching holes are distributed in a matrix on the top surface of the working platform (1), and matching holes are evenly arranged on the peripheral side of the working platform (1). The optional holes on the working platform can be used to splice positioning modules and fixtures with various functions to meet various needs.
所述前方箱(2)的横截面为“U”形,在前方箱(2)的左右侧面、顶面及后面上均匀设置有选配孔;前方箱(2)下端的后面与工作平台(1)的前端面贴靠,前方箱(2)与工作平台(1)之间通过螺栓连接。以上结构前方箱造型简单,易于加工制作,并且前方箱与工作平台连接牢固、可靠,在前方箱上安装角度器非常便捷。The cross section of the front box (2) is "U" shape, and matching holes are evenly arranged on the left and right sides, the top surface and the back of the front box (2); the back of the front box (2) lower end is connected with the working platform ( 1) is attached to the front end surface, and the front box (2) and the working platform (1) are connected by bolts. The front box of the above structure is simple in shape and easy to process and manufacture, and the connection between the front box and the working platform is firm and reliable, and it is very convenient to install the angler on the front box.
为了简化结构,方便操作,所述角度器(3)由相互铰接的固定臂和活动臂组成,其中,固定臂通过螺栓与前方箱(2)的顶端相固定,活动臂上通过螺栓连接定位凸台(4)。In order to simplify the structure and facilitate operation, the angler (3) is composed of a fixed arm and a movable arm hinged to each other, wherein the fixed arm is fixed to the top of the front box (2) by bolts, and the positioning protrusion is connected to the movable arm by bolts. Taiwan (4).
为了满足不同的选装需要,在所述角度器(3)的固定臂和活动臂上均设置有均匀分布的选配孔。In order to meet different optional requirements, evenly distributed optional holes are arranged on the fixed arm and the movable arm of the angler (3).
所述定位凸台(4)为上小下大的两段式段圆柱结构,压板(6)为上大下小的两段式圆形台阶结构。以上结构定位凸台和压板均能伸入车头管内,并通过台阶面与车头管的端面贴合,这样进一步提高了夹紧车头管的可靠性。The positioning boss (4) is a two-stage cylindrical structure with the upper part being smaller and the lower part being larger, and the pressing plate (6) is a two-stage circular stepped structure with the upper part being larger and the lower part being smaller. The positioning boss and the pressing plate of the above structure can both extend into the head tube, and fit the end surface of the head tube through the step surface, which further improves the reliability of clamping the head tube.
有益效果:本发明设计合理,结构简单,具有完全的互换性,定位准确、压紧快速、拆卸方便灵活多变,能适应各种需要,通用性好。Beneficial effects: the invention has reasonable design, simple structure, complete interchangeability, accurate positioning, fast pressing, convenient and flexible disassembly, can adapt to various needs, and has good versatility.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3为本发明的使用状态图。Fig. 3 is a diagram of the use state of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
如图1、图2所示,工作平台1为矩形,在工作平台1的顶面上按矩阵分布有选配孔,工作平台1的周侧面上也均匀设置有选配孔。在工作平台1的前端设置前方箱2,该前方箱2的横截面为“U”形,在前方箱2的左右侧面、顶面及后面上均匀设置有选配孔。前方箱2下端的后面与工作平台1的前端面贴靠,前方箱2与工作平台1之间通过螺栓连接。As shown in Figures 1 and 2, the working platform 1 is rectangular, and matching holes are arranged in a matrix on the top surface of the working platform 1, and matching holes are evenly arranged on the peripheral side of the working platform 1. The front end of work platform 1 is provided with front box 2, and the cross-section of this front box 2 is " U " shape, and the left and right sides of front box 2, the top surface and the back are evenly provided with matching holes. The back of the lower end of the front case 2 abuts against the front end of the work platform 1, and the front case 2 and the work platform 1 are connected by bolts.
如图1、图2所示,在前方箱2的顶端设置角度器3,角度器3由相互铰接的固定臂和活动臂组成,在角度器3的固定臂和活动臂上均设置有均匀分布的选配孔。角度器3的固定臂通过螺栓与前方箱2的顶端相固定。在角度器3的活动臂上通过螺栓连接定位凸台4,定位凸台4为上小下大的两段式段圆柱结构。在定位凸台4上设置定位杆5,定位杆5的轴心线与定位凸台4的轴心线重合,定位杆5的下端与定位凸台4螺纹配合。在定位杆5的上端套装压板6,压板6为上大下小的两段式圆形台阶结构,压板6可通过螺母锁紧。As shown in Figure 1 and Figure 2, an angler 3 is set on the top of the front box 2. The angler 3 is composed of a fixed arm and a movable arm hinged to each other. optional hole. The fixed arm of angler 3 is fixed with the top of front case 2 by bolt. On the movable arm of the angler 3, the positioning boss 4 is connected by bolts, and the positioning boss 4 is a two-stage cylindrical structure with a small upper part and a larger lower part. Positioning rod 5 is set on positioning boss 4, the axis line of positioning rod 5 coincides with the axis line of positioning boss 4, and the lower end of positioning rod 5 is threadedly engaged with positioning boss 4. A pressing plate 6 is set on the upper end of the positioning rod 5. The pressing plate 6 is a two-stage circular step structure with a large upper part and a smaller lower part. The pressing plate 6 can be locked by a nut.
如图3并结合图1、图2所示,本发明是这样对车头管定位的:As shown in Fig. 3 and in conjunction with Fig. 1 and Fig. 2, the present invention locates the head tube like this:
先取下压板6,接着将车头管7穿套于定位杆5上,然后重新套上压板6,使压板6的下端伸入车头管7的上端口,而车头管7的下端口套入定位凸台4的上端,最后拧动螺母将压板6锁紧,使车头管7夹紧在定位凸台4与压板6之间。通过操作角度器3的活动臂可以根据需要改变车头管7的倾角,以适应不同车型车头管的倾角需要;选用不同规格的前方箱2能够满足不同车型车头管的高度要求。First remove the pressure plate 6, then put the head tube 7 on the positioning rod 5, then put the pressure plate 6 back on, so that the lower end of the pressure plate 6 extends into the upper port of the head tube 7, and the lower port of the head tube 7 is inserted into the positioning protrusion. On the upper end of the platform 4, the nut is finally screwed to lock the pressing plate 6, so that the head tube 7 is clamped between the positioning boss 4 and the pressing plate 6. The inclination angle of the head tube 7 can be changed as required by operating the movable arm of the angler 3 to adapt to the inclination angle requirements of the head tubes of different models; the front box 2 of different specifications can be used to meet the height requirements of the head tubes of different models.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510396747.8A CN104985372B (en) | 2015-07-08 | 2015-07-08 | Frame of motorcycle welding tooling head tube positioner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510396747.8A CN104985372B (en) | 2015-07-08 | 2015-07-08 | Frame of motorcycle welding tooling head tube positioner |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104985372A CN104985372A (en) | 2015-10-21 |
| CN104985372B true CN104985372B (en) | 2016-09-14 |
Family
ID=54297327
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510396747.8A Expired - Fee Related CN104985372B (en) | 2015-07-08 | 2015-07-08 | Frame of motorcycle welding tooling head tube positioner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104985372B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105328379B (en) * | 2015-11-09 | 2017-09-05 | 力帆实业(集团)股份有限公司 | Frame Welding Fixture for Knight Car Sample |
| CN105328380B (en) * | 2015-11-09 | 2017-03-22 | 力帆实业(集团)股份有限公司 | Method for machining frame middle segment structure of motorcycle sample |
| CN105328381B (en) * | 2015-11-09 | 2017-10-20 | 力帆实业(集团)股份有限公司 | Knight's car sample vehicle frame front waist section positioning welding clamp structure |
| CN105364329B (en) * | 2015-11-09 | 2017-08-25 | 力帆实业(集团)股份有限公司 | A kind of anterior segment structure processing method of knight's car sample vehicle frame |
| CN105382435B (en) * | 2015-11-25 | 2017-10-20 | 力帆实业(集团)股份有限公司 | A kind of anterior segment structure processing method of scooter sample vehicle frame |
| CN105522289B (en) * | 2015-12-07 | 2017-11-10 | 力帆实业(集团)股份有限公司 | A kind of striding type sport car sample vehicle frame processing method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2860720Y (en) * | 2006-01-23 | 2007-01-24 | 重庆宗申技术开发研究有限公司 | Spot welding clamper of motorcycle frame assembly |
| CN202169462U (en) * | 2011-07-27 | 2012-03-21 | 平湖市隆昌机械有限公司 | Motorcycle frame assembly welding jig |
| CN202224878U (en) * | 2011-07-27 | 2012-05-23 | 平湖市隆昌机械有限公司 | Welding fixture for motorcycle frame assemblies |
| CN203679592U (en) * | 2013-12-21 | 2014-07-02 | 柳州万众汽车部件有限公司 | Adjustable welding tool |
| CN204771306U (en) * | 2015-07-08 | 2015-11-18 | 力帆实业(集团)股份有限公司 | Head tube welding position device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62234669A (en) * | 1986-04-03 | 1987-10-14 | Nippon Kokan Kk <Nkk> | Box column raising and felling device |
-
2015
- 2015-07-08 CN CN201510396747.8A patent/CN104985372B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2860720Y (en) * | 2006-01-23 | 2007-01-24 | 重庆宗申技术开发研究有限公司 | Spot welding clamper of motorcycle frame assembly |
| CN202169462U (en) * | 2011-07-27 | 2012-03-21 | 平湖市隆昌机械有限公司 | Motorcycle frame assembly welding jig |
| CN202224878U (en) * | 2011-07-27 | 2012-05-23 | 平湖市隆昌机械有限公司 | Welding fixture for motorcycle frame assemblies |
| CN203679592U (en) * | 2013-12-21 | 2014-07-02 | 柳州万众汽车部件有限公司 | Adjustable welding tool |
| CN204771306U (en) * | 2015-07-08 | 2015-11-18 | 力帆实业(集团)股份有限公司 | Head tube welding position device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104985372A (en) | 2015-10-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104985372B (en) | Frame of motorcycle welding tooling head tube positioner | |
| CN104625546A (en) | Welding tool for large-diameter cylinder and connecting pipe | |
| CN202684591U (en) | Pneumatic jig of engine air inlet tube | |
| CN204771306U (en) | Head tube welding position device | |
| CN205325248U (en) | Press shell positioning fixture | |
| CN202780427U (en) | Flywheel detaching device | |
| CN205834840U (en) | A kind of processing jig of mobile phone frame inner chamber | |
| CN205271247U (en) | Oil pressure lathe angle frame welding frock | |
| CN204867903U (en) | Frame welding position frock | |
| CN106736763A (en) | A kind of spring hanger inner side end milling fixture | |
| CN103433873A (en) | Novel automatic assembly line follow fixture | |
| CN203045236U (en) | Welding fixture of oil cylinder supporting seat assembly | |
| CN102554537A (en) | Positioning and clamping mechanism of welding fixture of automobile stamping piece | |
| CN203853833U (en) | A New Drilling Fixture for Valve Body Drilling | |
| CN105834654A (en) | Welding positioning device suitable for airplane exhaust pipes | |
| CN204277943U (en) | Connecting rod cap disassembling fixture | |
| CN205834764U (en) | A kind of processing jig in hole, phone housing location | |
| CN102848065B (en) | Gasing electrode holder simulation mechanism and assembling method thereof | |
| CN201346679Y (en) | Fixture positioning device | |
| CN204308529U (en) | ECU support press-fitting tool | |
| CN202479370U (en) | Automotive mould dismounting structure | |
| CN201604100U (en) | Accompanying jig for multi-variety engine positioning | |
| CN204867902U (en) | Engine hangs welding position device | |
| CN208276232U (en) | Gear-selecting rocker arm assembly drilling tool | |
| CN208147430U (en) | Large aerospace answers material part milling clamping tooling |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160914 Termination date: 20200708 |