CN104985172A - Metal smelting furnace - Google Patents
Metal smelting furnace Download PDFInfo
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- CN104985172A CN104985172A CN201510444825.7A CN201510444825A CN104985172A CN 104985172 A CN104985172 A CN 104985172A CN 201510444825 A CN201510444825 A CN 201510444825A CN 104985172 A CN104985172 A CN 104985172A
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- crystallization
- smelting furnace
- furnace
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Abstract
The invention discloses a metal smelting furnace. The metal smelting furnace comprises a rack, a smelting furnace and a smelting support are arranged on the rack, and a driving system, a crystallization system and a guide-out system are arranged on the smelting support; and the crystallization system comprises a water-cooling crystallizer and a water circulation system. The smelting furnace comprises a melting furnace, a boiling stopping furnace and a crystallization furnace, the melting furnace is communicated with the boiling stopping furnace, and the boiling stopping furnace is communicated with the crystallization furnace. According to the metal smelting furnace, smelted products like metal plates are placed into the melting furnace of the smelting furnace through the driving system for smelting and ingredient adjusting, smelted molten metal enters the boiling stopping furnace for boiling stopping, boiling of the molten metal is prevented, and crystallization of the molten metal is not facilitated; after boiling is stopped, as the molten metal flows into the crystallization furnace, crystallization formation is carried out through the water-cooling crystallizer, and molded metal strips are guided out through a guide-out system, stable, and in-order crystallization formation can be achieved; and the production efficiency is high, and the production cost is reduced.
Description
Technical field
The present invention relates to a kind of metal melting equipment, in particular, the present invention relates to a kind of metal smelting furnace.
Background technology
At present, in metal smelt industry, after metal smelt or adopt mould one-body molded, or manufacture metallic plate or the semi-finished product such as metallic rod and metal wire rod, but existing production efficiency is low, energy consumption is high, adds cost to a certain extent.
Summary of the invention
The object of the invention is to solve existing above-mentioned problem, provide a kind of metal smelting furnace.
For realizing above object, technical scheme of the present invention is a kind of metal smelting furnace, it is characterized in that, comprise frame, described frame arranged smelting furnace and smelt frame, described smelting frame arranges drive system, crystal system and guiding system, described crystal system comprises water mold and water circulation system, smelting furnace comprises melting furnace, defervescence stove and crystal growing furnace, and described melting furnace is communicated with defervescence stove, and described defervescence stove is communicated with crystal growing furnace.Metallic plate etc. will be smelted the thawing furnace that article put into smelting furnace and carry out smelting modifying ingredients by drive system, the molten metal smelted enters defervescence stove and carries out defervescence, prevent molten metal from seething with excitement, be unfavorable for molten metal crystallization, after defervescence, molten metal flows into crystal growing furnace, carries out crystalline forming by water mold, shaping rear bonding jumper is derived by guiding system, so just can the crystalline forming of steady ordered, production efficiency is high, reduces production cost.
As preferably, described water mold comprises crystallizer, described crystallizer one end is provided with heat insulation crystallization head, described heat insulation crystallization head is fixedly connected with crystallizer, described crystallizer comprises inner and outer tubes, described outer tube wall arranges separating tube, and described separating tube is fixedly connected with outer tube.By the separating tube in the inner and outer tubes of crystallizer and outer tube wall, a water-flow circuit is formed by crystallizer, by water-flow circuit, the metal smelt liquid in crystallizer is carried out decrease temperature crystalline, heat insulation crystallization head prevents crystallizer from melting, metal smelt liquid crystallization-stable can be made like this, do not block, carry out crystallization control speed by controlling water circulating speed, crystallization effect is good.
As preferably, described heat insulation crystallization head comprises crystallization seat and plug, and described plug is fixedly connected with crystallization seat, the external diameter of described plug is less than the external diameter of crystallization seat.Plug inserts in molten metal, and crystallization seat plays the effect of heat insulation crystallization.
As preferably, the outer surface of described interior pipe arranges some thermofins, and described thermofin is fixedly connected with interior pipe.Thermofin effectively increases heat exchange area, and heat exchanger effectiveness is improved, and effectively can increase crystallization rate.
As preferably, described guiding system comprises product deriving frame, described product deriving frame all arranged two row's outlet rollers and derive wheel, described outlet roller and derivation wheel are all flexibly connected with product deriving frame, described derivation wheel arranges annular and derives groove, described derivation wheel comprises driving wheel and driven pulley, and described driving wheel is arranged the first drive motors, the first described drive motors is fixedly connected with product deriving frame.Power is supplied to driving wheel by the first drive motors, two row's driving wheels step up the bonding jumper of crystallizer generation, thus drive driven pulley to rotate, spacing by the annular derivation groove of deriving on wheel, and prevent adjacent bonding jumper from mutually boning, ensure that the carrying out that administration measure is orderly
As preferably, described outlet roller comprises drive roll and driven voller, described drive roll is arranged the second drive motors, and the second described drive motors is fixedly connected with product deriving frame.Second drive motors drives drive roll to rotate, and drive roll plays the effect that auxiliary driving wheel derives bonding jumper, and driven voller also can play booster action simultaneously
As preferably, the upper end of described product deriving frame arranges derived score shelf, and described derived score shelf is fixedly connected with product deriving frame, and described derived score shelf arranges partition rod, and described partition rod is fixedly connected with derived score shelf.Go out separation frame go out for bonding jumper after separation, be mutually wound around after preventing bonding jumper from deriving, partition rod is for separating the bonding jumper after derivation.
As preferably, the outer sheathed separation sleeve of described partition rod, described separation sleeve is flexibly connected with partition rod.When bonding jumper is by partition rod, separates sleeve and rotate, reduce friction, thus add the physical life separating sleeve.
As preferably, described drive system and guiding system are connected with switch board, and described switch board is all electrically connected with drive system and guiding system.Switch board control-driven system and guiding system, ensure the carrying out that administration measure is orderly.
As preferably, described comprises cooling pond and coolant circulation pump, and described coolant circulation pump is connected with cooling pond pipeline.By coolant circulation pump and cooling pond acting in conjunction, the heat in water mold is derived.
The present invention has following beneficial effect: metallic plate etc. will be smelted the thawing furnace that article put into smelting furnace and carry out smelting modifying ingredients by drive system, the molten metal smelted enters defervescence stove and carries out defervescence, prevent molten metal from seething with excitement, be unfavorable for molten metal crystallization, after defervescence, molten metal flows into crystal growing furnace, carries out crystalline forming by water mold, shaping rear bonding jumper is derived by guiding system, so just can the crystalline forming of steady ordered, production efficiency is high, reduces production cost.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is a kind of structural representation of guiding system;
Fig. 3 is the another kind of structural representation of guiding system;
Fig. 4 is a kind of structural representation of water mold;
Fig. 5 is a kind of structural representation of crystallizer;
Fig. 6 is a kind of structural representation of heat insulation crystallization head;
Fig. 7 is a kind of structural representation at A place in Fig. 4.
100, frame, 200, smelt frame, 300, smelting furnace, 301, melting furnace, 302, defervescence stove, 303, crystal growing furnace, 40, crystal system, 400, water mold, 500, guiding system, 600, water circulation system, 601, cooling pond, 602, coolant circulation pump, 700, switch board, 800, drive system, 1, product deriving frame, 2, derive wheel, 3, outlet roller, 4, derived score shelf, 5, first drive motors, 6, second drive motors, 21, driving wheel, 22, driven pulley, 23, annular derives groove, 31, drive roll, 32, driven voller, 41, partition rod, 42, separate sleeve, 401, crystallizer, 402, heat insulation crystallization head, 403, water inlet pipe, 404, outlet pipe, 411, outer tube, 412, separating tube, 413, thermofin, 414, interior pipe, 415, fixture block, 421, crystallization seat, 422, plug, 423, groove.
Detailed description of the invention
Below in conjunction with specific embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is further described:
Embodiment: metal smelting furnace (see accompanying drawing 1), comprise frame 100, described frame 100 arranged smelting furnace 300 and smelt frame 200, described smelting frame 200 is arranged drive system 800, crystal system 40 and guiding system 500, described system of crystallization 40 turnkey draws together water mold 400 and water circulation system 600, smelting furnace 300 comprises melting furnace 301, defervescence stove 302 and crystal growing furnace 303, and described melting furnace 301 is communicated with defervescence stove 302, and described defervescence stove 302 is communicated with crystal growing furnace 303.
Metal smelt let-off gear(stand) is (see accompanying drawing 2, 3), comprise product deriving frame 1, described product deriving frame 1 all arranged two row's outlet rollers 3 and derive wheel 2, described outlet roller 3 and derivation wheel 2 are all flexibly connected with product deriving frame 1, described derivation wheel 2 arranges annular and derives groove 23, described derivation wheel 2 comprises driving wheel 21 and driven pulley 22, described driving wheel 21 is arranged the first drive motors 5, the first described drive motors 5 is fixedly connected with product deriving frame 1, described outlet roller 3 comprises drive roll 31 and driven voller 32, described drive roll 31 is arranged the second driving electricity 6 machines, the second described drive motors 6 is fixedly connected with product deriving frame 1, the bottom radius of described annular derivation groove 23 equals the external diameter of outlet roller 3, the upper end of described product deriving frame 1 arranges derived score shelf 4, described derived score shelf 4 is fixedly connected with product deriving frame 1, described derived score shelf 4 arranges partition rod 41, described partition rod 41 is fixedly connected with derived score shelf 4, the outer sheathed separation sleeve 42 of described partition rod 41, described separation sleeve 42 is flexibly connected with partition rod 41.
Water mold (see accompanying drawing 4-7) comprises crystallizer 401, described crystallizer 401 one end is provided with heat insulation crystallization 402, described heat insulation crystallization 402 is fixedly connected with crystallizer 401, described crystallizer 401 comprises interior pipe 414 and outer tube 411, described outer tube 411 inwall arranges separating tube 412, described separating tube 412 is fixedly connected with outer tube 411, described heat insulation crystallization 402 comprises crystallization seat 421 and plug 422, described plug 422 is fixedly connected with crystallization seat 421, the external diameter of described plug 422 is less than the external diameter of crystallization seat 421, the outer surface of described interior pipe 414 is arranged to thermofin 413 arranged in columns, described thermofin 413 is fixedly connected with interior pipe 414, described outer tube 411 arranges fixture block 415 with heat insulation crystallization 402 link, described heat insulation crystallization 402 inwall arrange groove 423, described fixture block 415 is corresponding with groove 423, described outer tube 411 is arranged water inlet pipe 403 and outlet pipe 404, described water inlet pipe 403 is all fixedly connected with outer tube 411 with outlet pipe 404, described crystallizer 401 and heat insulation crystallization 402 inwall all arrange adherent layer 405, described adherent layer 405 and crystallizer 401 and heat insulation crystallization 402 is fixedly connected with.
Metallic plate etc. will be smelted the thawing furnace that article put into smelting furnace and carry out smelting modifying ingredients by drive system, the molten metal smelted enters defervescence stove and carries out defervescence, prevent molten metal from seething with excitement, be unfavorable for molten metal crystallization, after defervescence, molten metal flows into crystal growing furnace, crystalline forming is carried out by water mold, shaping rear bonding jumper is derived by guiding system, so just can the crystalline forming of steady ordered, production efficiency is high, reduce production cost, switch board control-driven system and guiding system, ensure the carrying out that administration measure is orderly, by coolant circulation pump and cooling pond acting in conjunction, heat in water mold is derived.
Second drive motors drives drive roll to rotate, drive roll plays the effect that auxiliary driving wheel derives bonding jumper, driven voller also can play booster action simultaneously, the bottom radius of annular derivation groove equals the external diameter of outlet roller, so convenient gap regulating derivation wheel and outlet roller, separation after derived score shelf goes out for bonding jumper, mutually be wound around after preventing bonding jumper from deriving, partition rod is for separating the bonding jumper after derivation, when bonding jumper is by partition rod, separate sleeve to rotate, reduce friction, thus add the physical life separating sleeve, power is supplied to driving wheel by the first drive motors, two row's driving wheels step up the bonding jumper that crystallizer produces, thus drive driven pulley to rotate, spacing by the annular derivation groove of deriving on wheel, and prevent adjacent bonding jumper from mutually boning, ensure that the carrying out that administration measure is orderly.
By the separating tube in the inner and outer tubes of crystallizer and outer tube wall, a water-flow circuit is formed by crystallizer, by water-flow circuit, the metal smelt liquid in crystallizer is carried out decrease temperature crystalline, heat insulation crystallization head prevents crystallizer from melting, metal smelt liquid crystallization-stable can be made like this, do not block, crystallization control speed is carried out by controlling water circulating speed, crystallization effect is good, plug inserts in molten metal, crystallization seat plays the effect of heat insulation crystallization, thermofin effectively increases heat exchange area, heat exchanger effectiveness is improved, effectively can increase crystallization rate, when preventing from inserting molten metal by the groove of the fixture block on outer tube and heat insulation crystallization head, to expand with heat and contract with cold the coming off of the heat insulation crystallization head that causes, water inlet pipe and outlet pipe are for being connected outside water system, adherent layer is bonded at after can preventing metallic crystal on crystallizer inwall, metallic crystal is caused to interrupt.
Above-mentioned detailed description of the invention is used for explaining and the present invention is described, instead of limits the invention, and in the protection domain of spirit of the present invention and claim, any amendment make the present invention and change, all fall into protection scope of the present invention.
Claims (10)
1. a metal smelting furnace, it is characterized in that, comprise frame, described frame arranged smelting furnace and smelt frame, described smelting frame arranges drive system, crystal system and guiding system, and described crystal system comprises water mold and water circulation system, and smelting furnace comprises melting furnace, defervescence stove and crystal growing furnace, described melting furnace is communicated with defervescence stove, and described defervescence stove is communicated with crystal growing furnace.
2. metal smelting furnace according to claim 1, it is characterized in that, described water mold comprises crystallizer, described crystallizer one end is provided with heat insulation crystallization head, described heat insulation crystallization head is fixedly connected with crystallizer, described crystallizer comprises inner and outer tubes, and described outer tube wall arranges separating tube, and described separating tube is fixedly connected with outer tube.
3. metal smelting furnace according to claim 2, is characterized in that, described heat insulation crystallization head comprises crystallization seat and plug, and described plug is fixedly connected with crystallization seat, the external diameter of described plug is less than the external diameter of crystallization seat.
4. metal smelting furnace according to claim 2, is characterized in that, the outer surface of described interior pipe arranges some thermofins, and described thermofin is fixedly connected with interior pipe.
5. metal smelting furnace according to claim 1, it is characterized in that, described guiding system comprises product deriving frame, described product deriving frame all arranged two row's outlet rollers and derive wheel, described outlet roller and derivation wheel are all flexibly connected with product deriving frame, and described derivation wheel arranges annular and derives groove, described derivation is taken turns and comprised driving wheel and driven pulley, described driving wheel is arranged the first drive motors, the first described drive motors is fixedly connected with product deriving frame.
6. metal smelting furnace according to claim 5, is characterized in that, described outlet roller comprises drive roll and driven voller, described drive roll is arranged the second drive motors, and the second described drive motors is fixedly connected with product deriving frame.
7. metal smelting furnace according to claim 5, it is characterized in that, the upper end of described product deriving frame arranges derived score shelf, and described derived score shelf is fixedly connected with product deriving frame, described derived score shelf arranges partition rod, and described partition rod is fixedly connected with derived score shelf.
8. metal smelt let-off gear(stand) according to claim 7, is characterized in that, the outer sheathed separation sleeve of described partition rod, described separation sleeve is flexibly connected with partition rod.
9. the metal smelting furnace according to any one of claim 1-8, is characterized in that, described drive system and guiding system are connected with switch board, and described switch board is all electrically connected with drive system and guiding system.
10. the metal smelting furnace according to any one of claim 1-8, is characterized in that, described comprises cooling pond and coolant circulation pump, and described coolant circulation pump is connected with cooling pond pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510444825.7A CN104985172B (en) | 2015-07-27 | 2015-07-27 | Metal smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510444825.7A CN104985172B (en) | 2015-07-27 | 2015-07-27 | Metal smelting furnace |
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| CN104985172A true CN104985172A (en) | 2015-10-21 |
| CN104985172B CN104985172B (en) | 2017-03-01 |
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| CN201510444825.7A Expired - Fee Related CN104985172B (en) | 2015-07-27 | 2015-07-27 | Metal smelting furnace |
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Citations (10)
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| JPS617061A (en) * | 1984-06-20 | 1986-01-13 | Sumitomo Light Metal Ind Ltd | Melting and casting system of metallic material |
| JP2006110584A (en) * | 2004-10-13 | 2006-04-27 | Electric Power Dev Co Ltd | Metal casting system |
| CN102527958A (en) * | 2011-12-09 | 2012-07-04 | 太原科技大学 | Crystallizing device for continuous casting steel |
| CN102554150A (en) * | 2011-12-09 | 2012-07-11 | 太原科技大学 | Crystallizer for continuous steel casting |
| CN102581243A (en) * | 2012-04-05 | 2012-07-18 | 中南大学 | Continuous casting production line and casting process of open-cell aluminum or aluminum alloy foam |
| CN102776401A (en) * | 2012-08-01 | 2012-11-14 | 云南锡业锡材有限公司 | Preparation method of anaerobic tin based solder alloy |
| CN202963401U (en) * | 2012-11-29 | 2013-06-05 | 涂国坚 | Double flow horizontal continuous casting machine for casting mother alloy material |
| CN203304555U (en) * | 2013-06-03 | 2013-11-27 | 江苏包罗铜材集团股份有限公司 | Line-frequency induction horizontal continuous casting furnace for casting CrZrCu alloy under non-vacuum condition |
| CN203495173U (en) * | 2013-08-19 | 2014-03-26 | 江苏兴荣美乐铜业有限公司 | Large-diameter high-purity oxygen-free copper casting blank horizontal continuous casting conjoined furnace |
| CN204474736U (en) * | 2015-03-07 | 2015-07-15 | 浙江正达模具有限公司 | A kind of acceleration condensation crystallizer |
-
2015
- 2015-07-27 CN CN201510444825.7A patent/CN104985172B/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS617061A (en) * | 1984-06-20 | 1986-01-13 | Sumitomo Light Metal Ind Ltd | Melting and casting system of metallic material |
| JP2006110584A (en) * | 2004-10-13 | 2006-04-27 | Electric Power Dev Co Ltd | Metal casting system |
| CN102527958A (en) * | 2011-12-09 | 2012-07-04 | 太原科技大学 | Crystallizing device for continuous casting steel |
| CN102554150A (en) * | 2011-12-09 | 2012-07-11 | 太原科技大学 | Crystallizer for continuous steel casting |
| CN102581243A (en) * | 2012-04-05 | 2012-07-18 | 中南大学 | Continuous casting production line and casting process of open-cell aluminum or aluminum alloy foam |
| CN102776401A (en) * | 2012-08-01 | 2012-11-14 | 云南锡业锡材有限公司 | Preparation method of anaerobic tin based solder alloy |
| CN202963401U (en) * | 2012-11-29 | 2013-06-05 | 涂国坚 | Double flow horizontal continuous casting machine for casting mother alloy material |
| CN203304555U (en) * | 2013-06-03 | 2013-11-27 | 江苏包罗铜材集团股份有限公司 | Line-frequency induction horizontal continuous casting furnace for casting CrZrCu alloy under non-vacuum condition |
| CN203495173U (en) * | 2013-08-19 | 2014-03-26 | 江苏兴荣美乐铜业有限公司 | Large-diameter high-purity oxygen-free copper casting blank horizontal continuous casting conjoined furnace |
| CN204474736U (en) * | 2015-03-07 | 2015-07-15 | 浙江正达模具有限公司 | A kind of acceleration condensation crystallizer |
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| CN104985172B (en) | 2017-03-01 |
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Granted publication date: 20170301 Termination date: 20170727 |