CN104985029A - Novel online precise bending forming device - Google Patents
Novel online precise bending forming device Download PDFInfo
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- CN104985029A CN104985029A CN201510406379.0A CN201510406379A CN104985029A CN 104985029 A CN104985029 A CN 104985029A CN 201510406379 A CN201510406379 A CN 201510406379A CN 104985029 A CN104985029 A CN 104985029A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
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Abstract
本发明公开了一种新型在线精密折弯成型装置,包括有切断上刀和折弯下刀,切断上刀的顶部设置有固定顶板,切断上刀左右两边平行设置有压料板,压料板的外侧设置有定位板,压料板之间设置有压回弹刀,压回弹刀中间设置有刀槽,切断上刀穿过刀槽,折弯下刀中间设置有上刀孔。有益效果是:在左右压料板之间增加压回弹刀,压回弹刀的下端加工有斜面,当折弯下刀完成折弯退回后,压回弹刀下压一定距离,将金属工件的弯曲角压到小于90°,以消除材料的回弹。压回弹刀的压下量可根据材料的回弹情况调节,精确控制折弯角度,使折弯回弹后的角度符合图纸要求,生产效率比原始生产方法提升30%。
The invention discloses a novel on-line precision bending forming device, which includes a cutting upper knife and a bending lower knife. A positioning plate is arranged on the outside of the blade, a springback knife is arranged between the binder plates, a knife groove is arranged in the middle of the springback knife, the upper knife for cutting passes through the knife groove, and an upper knife hole is arranged in the middle of the lower knife for bending. The beneficial effects are as follows: a spring-back knife is added between the left and right press plates, and the lower end of the spring-back knife is processed with a bevel. After the bending and lowering knife completes the bending and returns, the spring-back knife presses down for a certain distance, and the metal workpiece The bending angle is pressed to less than 90° to eliminate the springback of the material. The reduction amount of the springback knife can be adjusted according to the springback of the material, and the bending angle can be precisely controlled so that the angle after bending and springback meets the requirements of the drawing, and the production efficiency is increased by 30% compared with the original production method.
Description
技术领域technical field
本发明涉及金属制品折弯技术领域,尤其是涉及一种新型在线精密折弯成型装置。The invention relates to the technical field of metal product bending, in particular to a novel online precision bending forming device.
背景技术Background technique
折弯机是一种能够对薄板进行折弯的机器,在对零件进行加工时,某些零件需要被折弯成一定的角度,将零件折弯通常是通过折弯机来完成的。折弯机的使用过程中,将需要折弯的薄板放置在工作台上,由折弯上模向下,与折弯下模共同将薄板进行折弯。由于所有钢材都存在回弹现象,传统的折弯成型装置无法消除折弯角的回弹,使生产出来的产品达不到图纸要求,需要进行二次加工以达到我们的要求,这个过程花费大量的人力物力,效率极低。A bending machine is a machine that can bend thin plates. When processing parts, some parts need to be bent into a certain angle. Bending parts is usually done by a bending machine. During the use of the bending machine, the thin plate to be bent is placed on the workbench, and the bending upper die is downward, and the thin plate is bent together with the bending lower die. Due to the springback phenomenon of all steel materials, the traditional bending forming device cannot eliminate the springback of the bending angle, so that the products produced cannot meet the requirements of the drawings, and secondary processing is required to meet our requirements. This process costs a lot of money human and material resources, the efficiency is extremely low.
发明内容Contents of the invention
本发明要解决的问题是提供一种可以精准控制折弯角度的新型在线精密折弯成型装置。The problem to be solved by the present invention is to provide a new online precision bending forming device that can precisely control the bending angle.
为解决上述技术问题,本发明采用的技术方案是:一种新型在线精密折弯成型装置,包括有切断上刀和折弯下刀,所述切断上刀置于所述折弯下刀的顶部,所述切断上刀的顶部设置有固定顶板,所述切断上刀左右两边平行设置有压料板,所述压料板的外侧设置有定位板,所述压料板之间设置有压回弹刀,所述压回弹刀中间设置有刀槽,所述切断上刀穿过所述刀槽,所述压回弹刀底部设置有空腔,所述折弯下刀的外侧对称设置有第一固定座和第二固定座,所述折弯下刀中间设置有上刀孔。In order to solve the above technical problems, the technical solution adopted by the present invention is: a new type of online precision bending forming device, including a cutting upper knife and a bending lower knife, and the cutting upper knife is placed on the top of the bending lower knife , the top of the cutting upper knife is provided with a fixed top plate, the left and right sides of the cutting upper knife are provided with pressure plates in parallel, the outer side of the pressure plate is provided with a positioning plate, and a pressure return plate is provided between the pressure plates. The spring knife is provided with a knife groove in the middle of the pressure rebound knife, the cutting upper knife passes through the knife groove, the bottom of the pressure rebound knife is provided with a cavity, and the outer side of the bending lower knife is symmetrically provided with For the first fixing seat and the second fixing seat, an upper knife hole is arranged in the middle of the bending lower knife.
优选地,上述的一种新型在线精密折弯成型装置,其中所述压回弹刀的下端加工有斜面,所述斜面与竖直方向之间的角度为5-30°。Preferably, the above-mentioned novel online precision bending forming device, wherein the lower end of the springback knife is processed with a bevel, and the angle between the bevel and the vertical direction is 5-30°.
优选地,上述的一种新型在线精密折弯成型装置,其中所述压料板内侧面的底部设置有内倒角,所述内倒角的与竖直方向的角度为5-30°。Preferably, the above-mentioned novel online precision bending and forming device, wherein the bottom of the inner side of the pressure plate is provided with an inner chamfer, and the angle between the inner chamfer and the vertical direction is 5-30°.
优选地,上述的一种新型在线精密折弯成型装置,其中所述切断上刀的厚度为2-6mm。Preferably, in the above-mentioned novel online precision bending forming device, the thickness of the cutting upper knife is 2-6mm.
优选地,上述的一种新型在线精密折弯成型装置,其中所述上刀孔的大小为3-7mm。Preferably, the above-mentioned novel online precision bending forming device, wherein the size of the upper knife hole is 3-7mm.
优选地,上述的一种新型在线精密折弯成型装置,其中所述固定顶板与所述压料板通过螺栓固定在一起。Preferably, in the above-mentioned novel online precision bending and forming device, the fixed top plate and the pressing plate are fixed together by bolts.
优选地,上述的一种新型在线精密折弯成型装置,其中所述压回弹刀与所述压料板之间留有间隙,所述间隙里面设置有黄油。Preferably, in the above-mentioned novel online precision bending and forming device, there is a gap between the pressure rebound knife and the pressing plate, and butter is arranged in the gap.
优选地,上述的一种新型在线精密折弯成型装置,其中所述刀槽内设置有黄油。Preferably, in the above-mentioned novel online precision bending and forming device, butter is arranged in the knife groove.
优选地,上述的一种新型在线精密折弯成型装置,其中所述压料板与所述第一固定座之间的距离为10-30mm。Preferably, the above-mentioned novel online precision bending and forming device, wherein the distance between the pressing plate and the first fixing seat is 10-30 mm.
本发明具有的优点和有益效果是:能够克服原有技术在折弯后零件尺寸达不到图纸要求的问题,在左右压料板之间增加一压用油缸控制的压回弹刀,切断上刀穿过压回弹刀的刀槽,压回弹刀的下端加工有压料斜面,当折弯下刀完成折弯退回后,压回弹刀下压一定距离,将金属工件的弯曲角压到小于90°,以消除材料的回弹。压回弹刀的压下量可根据材料的回弹情况调节,精确控制折弯角度,使折弯回弹后的角度符合图纸要求,一次性生产出符合要求的产品,生产效率比原始生产方法提升30%。The advantages and beneficial effects of the present invention are: it can overcome the problem of the original technology that the size of the parts after bending cannot meet the requirements of the drawing, and a pressure rebound knife controlled by an oil cylinder is added between the left and right pressure plates to cut off the upper part. The knife passes through the groove of the springback knife, and the lower end of the springback knife is processed with a pressing material slope. When the bending is completed, the springback knife is pressed down for a certain distance to press the bending angle of the metal workpiece. to less than 90° to eliminate springback of the material. The pressing amount of the springback knife can be adjusted according to the springback of the material, and the bending angle can be precisely controlled so that the angle after bending and springback meets the requirements of the drawing, and the products that meet the requirements can be produced at one time, and the production efficiency is higher than that of the original production method 30% boost.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是本发明中切断上刀下压时的结构示意图;Fig. 2 is the structural representation when cutting off upper knife and pressing down among the present invention;
图3是本发明中折弯下刀上顶时的结构示意图;Fig. 3 is a schematic diagram of the structure of the present invention when the lower knife is bent and the upper is lifted;
图4是本发明中压回弹刀下压时的结构示意图;Fig. 4 is a schematic structural view of the present invention when the medium-pressure rebound knife is pressed down;
图5是本发明中压回弹刀归位时的结构示意图。Fig. 5 is a schematic diagram of the structure of the medium pressure rebound knife of the present invention when it returns to its original position.
图中:1、固定顶板 2、定位板 3、压回弹刀In the figure: 1. Fixed top plate 2. Positioning plate 3. Pressure rebound knife
4、压料板 5、工件 6、第一固定座4. Pressing plate 5. Work piece 6. The first fixed seat
7、折弯下刀 8、第二固定座 9、上刀孔7. Bending lower knife 8. Second fixing seat 9. Upper knife hole
10、切断上刀 11、空腔10. Cutting off the upper knife 11. Cavity
具体实施方式Detailed ways
以下结合附图,对本发明的具体实施方式作进一步地讲述,以使本发明的技术方案更易于理解和掌握。Below in conjunction with the accompanying drawings, the specific embodiments of the present invention will be further described, so as to make the technical solution of the present invention easier to understand and grasp.
如图1、图2、图3、图4、图5所示,一种新型在线精密折弯成型装置,包括有切断上刀10和折弯下刀7,切断上刀10置于折弯下刀7的顶部,折弯下刀7中间设置有上刀孔9,上刀孔9的大小为3-7mm,切断上刀10的厚度为2-6mm,切断上刀10的顶部设置有固定顶板1,切断上刀10左右两边平行设置有压料板4,固定顶板1与压料板4通过螺栓固定在一起,压料板4的内侧面的底部设置有内倒角,内倒角与竖直方向的角度为5-30°,压料板4的外侧设置有定位板2,左右两边的压料板4之间设置压回弹刀3,压回弹刀3的下端加工有斜面,斜面与竖直方向之间的角度为5-30°,压回弹刀3与压料板4之间留有间隙,间隙里面设置有黄油,压回弹刀3中间设置有刀槽,刀槽内设置有黄油。切断上刀10穿过刀槽,压回弹刀3底部设置有空腔,折弯下刀7的外侧对称设置有第一固定座6和第二固定座8,压料板4与第一固定座之间的距离为10-30mm。工作过程中折弯下刀7完成折弯退回后,压回弹刀3下压一定距离,将金属工件的弯曲角压到小于90°,以消除材料的回弹。压回弹刀3的压下量可根据材料的回弹情况调节,精确控制折弯角度,使折弯回弹后的角度符合图纸要求,一次性生产出符合要求的产品。As shown in Figure 1, Figure 2, Figure 3, Figure 4, and Figure 5, a new type of online precision bending forming device includes a cutting upper knife 10 and a bending lower knife 7, and the cutting upper knife 10 is placed under the bending On the top of the knife 7, an upper knife hole 9 is arranged in the middle of the bent lower knife 7. The size of the upper knife hole 9 is 3-7mm, and the thickness of the upper knife 10 is 2-6mm when cut. 1. The left and right sides of the upper cutting knife 10 are cut with a clamping plate 4 parallel to each other. The fixed top plate 1 and the clamping plate 4 are fixed together by bolts. The angle in the vertical direction is 5-30 °, the outside of the binder plate 4 is provided with a positioning plate 2, and the pressure rebound knife 3 is arranged between the binder plates 4 on the left and right sides, and the lower end of the pressure rebound knife 3 is processed with a slope, the slope The angle with the vertical direction is 5-30°, there is a gap between the pressure rebound knife 3 and the pressure plate 4, butter is arranged in the gap, and a knife groove is arranged in the middle of the pressure rebound knife 3, and the knife groove Set with butter. Cut the upper knife 10 through the knife groove, and the bottom of the springback knife 3 is provided with a cavity, and the outer side of the bent lower knife 7 is symmetrically provided with a first fixed seat 6 and a second fixed seat 8, and the pressure plate 4 is fixed to the first fixed seat. The distance between the seats is 10-30mm. In the working process, after the bending and lowering knife 7 completes the bending and returns, the springback knife 3 is pressed down for a certain distance, and the bending angle of the metal workpiece is pressed to less than 90°, so as to eliminate the springback of the material. The pressing amount of the springback knife 3 can be adjusted according to the springback of the material, and the bending angle can be precisely controlled so that the angle after bending and springback meets the requirements of the drawing, and a product that meets the requirements can be produced at one time.
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content described is only a preferred embodiment of the present invention, and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the application scope of the present invention shall still belong to the scope covered by the patent of the present invention.
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| CN201510406379.0A CN104985029B (en) | 2015-07-09 | 2015-07-09 | A kind of new online accurate bending and molding device |
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| CN201510406379.0A CN104985029B (en) | 2015-07-09 | 2015-07-09 | A kind of new online accurate bending and molding device |
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| CN104985029B CN104985029B (en) | 2017-05-31 |
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