CN104984674A - Continuous anhydrous sodium sulphate melting, storing and conveying device - Google Patents

Continuous anhydrous sodium sulphate melting, storing and conveying device Download PDF

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Publication number
CN104984674A
CN104984674A CN201510333019.2A CN201510333019A CN104984674A CN 104984674 A CN104984674 A CN 104984674A CN 201510333019 A CN201510333019 A CN 201510333019A CN 104984674 A CN104984674 A CN 104984674A
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China
Prior art keywords
buffer tank
glauber salt
communicated
storage pool
salt solution
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CN201510333019.2A
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CN104984674B (en
Inventor
刘丽军
李华南
侯伟
夏水养
唐世平
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Guangdong Esquel Textiles Co Ltd
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Guangdong Esquel Textiles Co Ltd
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Priority to CN201510333019.2A priority Critical patent/CN104984674B/en
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Publication of CN104984674B publication Critical patent/CN104984674B/en
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Abstract

The invention discloses a continuous anhydrous sodium sulphate melting, storing and conveying device which comprises a feeding component, a melting pool, a storing pool, a vacuum tank, filters, a buffer tank, a heating component, a stirrer and a control device. The feeding component, the melting pool, the storing pool, the vacuum tank, the filters and the buffer tank are communicated in sequence, and the buffer tank is further communicated with a dye vat. The feeding component is provided with a feeding opening, the melting pool is provided with a water inlet, the heating component and the stirrer are arranged in the storing pool, the heating component is arranged in the buffer tank, and a drainage opening is formed in the bottom of the buffer tank. The control device is connected to the feeding component, the vacuum tank, the filters, the buffer tank, the heating component and the stirrer, and the control device is further connected to the dye vat to be used for receiving the material demanding signals of the dye vat. According to the continuous anhydrous sodium sulphate melting, storing and conveying device, human input in the anhydrous sodium sulphate burdening process is reduced, and anhydrous sodium sulphate losses in the charging process are reduced.

Description

Continous way glauber salt material storage conveyor
Technical field
The present invention relates to pure-cotton fabric dyeing production technical field, particularly relate to a kind of continous way glauber salt material storage conveyor.
Background technology
In pure-cotton fabric dyeing production process, add glauber salt be must through program, and addition is larger.At present, glauber salt, when preparing burden, needs first to take glauber salt powder, is transported near dye vat after weighing up by glauber salt, when needs add glauber salt, then powder glauber salt is poured into dye vat and to feed in raw material cylinder.Therefore, the batching of glauber salt needs through manually taking, transport and adding the processes such as dye vat, and a large amount of personnel drop into each process need, and not only input cost is large and efficiency is low; And glauber salt can be caused in the process to lose and feed in raw material inaccurate; Simultaneously owing to being that powder adds dye vat, the probability of the quality problems such as cause dyeing fabric uneven is larger.
Summary of the invention
Based on this, be necessary to provide a kind of human input reduced in glauber salt blending process, the continous way glauber salt material storage conveyor of glauber salt loss when reducing reinforced.
A kind of continous way glauber salt material storage conveyor, comprise feed pieces, material pond, storage pool, vacuum tank, filter, buffer tank, heater block, agitator and control device, described feed pieces, described material pond, described storage pool, described vacuum tank, described filter and described buffer tank sequential communication successively, described buffer tank is also communicated with the dye vat for dyeing;
Described feed pieces has charging aperture, and described material pond has water inlet, and be provided with described heater block and described agitator in described storage pool, be provided with described heater block in described buffer tank, the bottom of described buffer tank is provided with discharge outlet;
Described control device is connected to described feed pieces, described vacuum tank, described filter, described buffer tank, described heater block and described agitator, and described control device is also connected to described dye vat for what receive described dye vat and will expects signal.
Wherein in an embodiment, described feed pieces is funnel-form, and one end that described feed pieces opening size is large forms described charging aperture, and one end that described feed pieces opening size is little forms discharging opening, and described discharging opening is communicated in the inner chamber in described material pond.
Wherein in an embodiment, also comprise operated pneumatic valve, described material pond is communicated with by blanking pipe with between described storage pool, described blanking pipe is provided with described operated pneumatic valve, the bottom in described material pond and the top of described storage pool are in same horizontal plane, and described material pond is communicated in described storage pool by described blanking pipe;
Also comprise circulating line, described circulating line is communicated in the discharging opening of described blanking pipe and feed pieces, and be communicated with formation peripheral passage between the discharging opening of described blanking pipe, circulating line, feed pieces and material pond, described circulating line is provided with circulating pump.
Wherein in an embodiment, the water inlet in described material pond is communicated with hot water pipeline, and described hot water pipeline is also provided with described operated pneumatic valve, and described hot water pipeline is communicated in the blanking pipe between described material pond and described storage pool.
Wherein in an embodiment, described heater block comprises heat(ing) coil, and the inside of described storage pool, the inside of described buffer tank are equipped with described heat(ing) coil and put;
Heat(ing) coil in described storage pool, the heat(ing) coil in buffer tank are all communicated with hot water pipeline, and described hot water pipeline is equipped with operated pneumatic valve.
Wherein in an embodiment, also comprise temperature inductor and level sensor, described temperature inductor is connected to described storage pool, and the top in described material pond and the top of described buffer tank are all connected with described level sensor.
Wherein in an embodiment, the quantity of described filter is multiple, multiple described positioned inline is communicated between described vacuum tank and buffer tank, mateiral pump is communicated with between described vacuum tank and described filter, the bottom of described filter is provided with drainage pipeline, described drainage pipeline is provided with manually-operated gate, and the drainage pipeline that the bottom of described filter connects is communicated in described storage pool.
Wherein in an embodiment, the discharge outlet of the bottom of described buffer tank is communicated with drainage pipeline, and described drainage pipeline is provided with manually-operated gate, and the drainage pipeline that the bottom of described buffer tank is communicated with is communicated in described storage pool.
Wherein in an embodiment, also comprise charge pump, described charge pump is by transfer canal serial communication between described buffer tank and described dye vat, and the transfer canal between described buffer tank and described dye vat is provided with operated pneumatic valve, and described transfer canal is also provided with flowmeter.
Wherein in an embodiment, also comprise return, described return is communicated between described transfer canal and described buffer tank, and described return is provided with operated pneumatic valve.
The continous way glauber salt material storage conveyor that the present invention relates to, by the cooperation of feed pieces, material pond, storage pool, vacuum tank, filter, buffer tank, dye vat, heater block, agitator and control device, the charging that the batching of glauber salt is needed, transport and add the automation of the process implementations such as dye vat, each process has saved the input of personnel, not only input cost is low and efficiency is high, and glauber salt not easily loses in the process, thus reinforced accurately, avoid the quality problems such as dyeing fabric is uneven; The continous way glauber salt material storage conveyor that the present invention relates to, inflow control, circulation stirring time controling, blanking control to be all automation to have higher automatic voltinism.
The continous way glauber salt material storage conveyor that the present invention relates to, after glauber salt solution enters described glauber salt solution storage pool, the agitator be installed on described storage pool stirs glauber salt solution; The temperature of temperature inductor to glauber salt solution be installed in described storage pool is responded to, when described temperature inductor senses solution temperature lower than design temperature, the operated pneumatic valve be installed on the heat(ing) coil that is connected in described storage pool and with hot water pipeline is opened automatically, hot water in described hot-water line enters in described heat(ing) coil, glauber salt solution in described storage pool is heated, makes the temperature of glauber salt solution keep stable; In described storage pool, the stirring of glauber salt solution and temperature control to be all automatic control, stir and temperature control is all to keep glauber salt solution non-crystallizable.
The continous way glauber salt material storage conveyor that the present invention relates to, glauber salt solution is extracted from described storage pool by described mateiral pump, passage in transit is installed on described mateiral pump side and the material-pumping tube road be connected with described storage pool and the vacuum tank be installed on described material-pumping tube road, and after described filter, enter into described glauber salt solution buffer tank.Wherein, the effect of described vacuum tank is when preventing described mateiral pump termination of pumping, solution return in described material-pumping tube is in described storage pool, vaccuum phenomenon is there is during described mateiral pump startup next time, its action principle is the upper end that described material-pumping tube is installed on described vacuum tank, and the Pipe installing be connected with described mateiral pump is in the lower end of described vacuum tank, in such guarantee vacuum tank, the moment is full of solution, first described mateiral pump extracts solution when opening from described vacuum tank, after solution is taken away by described mateiral pump, vacuum state will be there is in described vacuum tank, under the atmospheric effect in the external world, glauber salt solution in described storage pool will be extruded, enter in described vacuum tank by described material-pumping tube, and then enter into described mateiral pump, reach the not rarefied object of mateiral pump.There are some impurity or fall into some impurity in material process in industrial glauber salt, in order to removal of contamination, improves the purity of glauber salt solution, uses filter to filter glauber salt solution; Glauber salt solution from described mateiral pump out after, before entering described buffer tank, between described mateiral pump and described buffer tank, be provided with filter, described filter has two, adopt series system connect.
The continous way glauber salt material storage conveyor that the present invention relates to, glauber salt solution enters into after described buffer storage through described filter, buffer memory in described buffer tank, by being installed on the level sensor induction level on described buffer tank, when described level sensor senses that in described buffer tank, glauber salt solution level reaches minimum liquid level, the described mateiral pump taken out in materials device is opened automatically, glauber salt solution is extracted in described buffer tank from described storage pool, when described level sensor to sense in described buffer tank glauber salt solution level reach the highest liquid level time, the described mateiral pump taken out in materials device is closed automatically, also heat(ing) coil is installed in described buffer tank, described heat(ing) coil is connected with the hot water pipeline that operated pneumatic valve is housed, and in the bottom of described buffer tank, temperature inductor is installed, when described temperature inductor senses that in described buffer tank, glauber salt solution temperature is lower than design temperature, the operated pneumatic valve be installed on described hot water pipeline is opened automatically, hot water enters described heat(ing) coil from described hot water pipeline, is heated the glauber salt solution in described buffer tank by the transmission of described heat(ing) coil temperature, when temperature reaches design temperature, the operated pneumatic valve on described hot water pipeline is closed automatically.In described buffer tank, the control that is supplementary, temperature of glauber salt solution is all automatically complete, and automaticity is higher.
The continous way glauber salt material storage conveyor that the present invention relates to, the dye vat of dyeing workshop and described buffer tank are coupled together by transfer canal by described glauber salt solution sending apparatus, when dye vat does not need glauber salt solution, charge pump in described conveyer is normally opened, make the glauber salt solution constantly shuttling movement in described transfer canal and between described buffer tank in described buffer tank, avoid the crystallization in described transfer canal of glauber salt solution, when dye vat needs glauber salt solution, described charge pump cuts out automatically, the operated pneumatic valve be installed on described transfer canal loop is closed automatically, the operated pneumatic valve be installed in the bypass line between described dye vat and described transfer canal is opened automatically, then described charge pump is opened again, to be installed on described transfer canal and the flowmeter be in after described charge pump starts to measure the volume of glauber salt solution, when described flowmeter be metered into glauber salt liquor capacity reach want cube time, described charge pump cuts out automatically, operated pneumatic valve in described bypass line is closed automatically, operated pneumatic valve on described transfer canal loop is opened automatically, then described charge pump is opened again, make glauber salt solution shuttling movement between described buffer tank and described transfer canal.Described dye vat make the reinforced of material, described glauber salt solution sending apparatus be all automatically complete, simple and fast, automaticity is high.
The continous way glauber salt material storage conveyor that the present invention relates to, controller technology is applied to glauber salt material to store, take out in the operations such as material, filtration, buffer memory, transmission, make continous way glauber salt material storage conveyor automaticity stronger, more easy to control.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention continous way glauber salt material storage conveyor schematic diagram;
Fig. 2 is embodiment of the present invention continous way glauber salt material storage conveyor part-structure enlarged diagram.
Description of reference numerals
1, batch turning bucket; 2, material pond, 3, level sensor; 4, hot water pipeline; 5, operated pneumatic valve; 6, circulating pump; 7, circulating line; 8, operated pneumatic valve; 9, storage pool; 10, agitator; 11, heat(ing) coil; 12, operated pneumatic valve; 13, hot water pipeline; 14, vacuum tank; 15, temperature inductor, 16, discharge duct; 17, manually-operated gate; 18, drainage pipeline; 19, manually-operated gate; 20, material-pumping tube; 21, manually-operated gate; 22, mateiral pump; 23, manually-operated gate; 24, connecting pipe; 25, filter; 26, connecting pipe; 200, blanking pipe; 300, drainage pipeline; 27, manually-operated gate; 28, filter; 400, drainage pipeline; 29, manually-operated gate; 30, connecting pipe; 31, overflow pipe; 32, buffer tank; 33, level sensor; 34, manually-operated gate; 35, drainage pipeline; 36, temperature inductor; 37, heat(ing) coil; 38, hot water pipeline; 39, connecting pipe; 40, manually-operated gate; 41, charge pump; 42, operated pneumatic valve; 43, flowmeter; 44, transfer canal; 45, return; 46, operated pneumatic valve; 47, operated pneumatic valve; 48, bypass line; 49, dye vat; 50, controller, 51, operated pneumatic valve.
Detailed description of the invention
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.Preferred embodiment of the present invention is given in accompanying drawing.But the present invention can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present invention more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present invention understand usually.The object of term used in the description of the invention herein just in order to describe specific embodiment, is not intended to be restriction the present invention.Term as used herein "and/or" comprises arbitrary and all combinations of one or more relevant Listed Items.
A kind of continous way glauber salt material storage conveyor, shown in Fig. 1 and Fig. 2, comprises feed pieces, material pond 2, storage pool 9, vacuum tank 14, filter (25,28), buffer tank 32, heater block, agitator 10 and control device.Described continous way glauber salt material storage conveyor is used in the dyeing process of dye vat 49.
Control device is controller 50.Controller 50 stores for being connected to continous way material each critical piece { the batch turning bucket 1 transmitting glauber salt device, material pond 2, storage pool 9, vacuum tank 14, filter (25, 28), buffer tank 32, agitator 10, temperature inductor (15, 36), level sensor (3, 33), heat(ing) coil 11, heat(ing) coil 37}, controller 50 controls continous way material and stores each component working transmitting glauber salt device, be connected with dye vat 49 simultaneously, controller 50 is not used in control dye vat 49 and dyes, controller 50 be connected with dye vat 49 be for receive dye vat 49 to expect signal, and will expect that signal transmission stores transmission glauber salt device in being connected to continous way material, continous way material stores all parts automatic operation { feed process of batch turning bucket 1 transmitting glauber salt device, the material operation in material pond 2, the material stock operation of storage pool 9, vacuum tank 14 vacuumize operation, filter (25, 28) filter progress, the buffer memory operation of buffer tank 32, the agitating procedure of agitator 10, temperature inductor (15, 36) temperature detection work, level sensor (3, 33) level sensing work, the heating work of heat(ing) coil 11, the heating work of heat(ing) coil 37 }, and automatically send the glauber salt solution configured to dye vat 49.
Described feed pieces is batch turning bucket 1.Described batch turning bucket 1 is in funnel-form, and one end that described batch turning bucket 1 opening size is large forms charging aperture, and one end that described batch turning bucket 1 opening size is little forms discharging opening.
Batch turning bucket 1, material pond 2, storage pool 9, vacuum tank 14, filter (25,28), buffer tank 32, dye vat 49 sequential communication successively.In the present embodiment, the discharging opening of batch turning bucket 1 is communicated in the inner chamber in described material pond 2.
Controller 50 is connected to batch turning bucket 1 and dye vat 49, and controller 50 is connected to batch turning bucket 1 for controlling batch turning bucket 1 charging, and controller 50 is also connected to dye vat 49 and dyes for controlling dye vat 49.
The top of vacuum tank 14 is provided with discharge duct 16, and discharge duct 16 is provided with manually-operated gate 17.Agitator 10 has paddle, rotating shaft and motor, and motor is arranged at the top exterior walls of storage pool, and rotating shaft and paddle are arranged in storage pool 9, and motor is connected to paddle by rotating shaft.The bottom of vavuum pump 14 is provided with manually-operated gate 19.Vacuum tank 14 is connected by material-pumping tube 20 with storage pool 9.
Material pond 2 is provided with water inlet.Heater block and agitator 10 is provided with in storage pool 9.Be provided with above-mentioned heater block in buffer tank 32, the bottom of buffer tank 32 is provided with discharge outlet.
Further, in the present embodiment, also comprise temperature inductor 15,36 and level sensor 3,33, temperature inductor 15 is connected to storage pool 9, and temperature inductor 36 is connected to the bottom of buffer tank 32.The top in material pond 2 is connected with level sensor 3, and the top of buffer tank 32 is connected with level sensor 33.The top of buffer tank 32 is provided with overflow pipe 31, and overflow pipe 31 is communicated in described storage pool 9.
Further, operated pneumatic valve 5,8,12,42,46,47,51 is also comprised.Be communicated with by blanking pipe 200 between material pond 2 with storage pool 9, blanking pipe 200 is provided with operated pneumatic valve 8.The bottom in material pond 2 and the top of storage pool 9 are on same horizontal plane, and the bottom in material pond 2 is communicated in the top of storage pool 9 by blanking pipe 200.Further, also comprise circulating line 7, circulating line 7 is communicated in the discharging opening bottom blanking pipe 200 and batch turning bucket 1, circulation between the discharging opening of blanking pipe 200, circulating line 7, batch turning bucket 1 and material pond 2 is communicated with and forms peripheral passage; Circulating line 7 is provided with circulating pump 6.
The water inlet in material pond 2 is communicated with hot water pipeline 4, and the hot water pipeline 4 that material pond 2 water inlet is communicated with also is provided with operated pneumatic valve 5, and the hot water pipeline 4 of material pond 2 water inlet is communicated in the blanking pipe 200 between material pond 2 and storage pool 9.
Described heater block is heat(ing) coil 11,37.The inside of storage pool 9, the inside of buffer tank 32 are respectively equipped with heat(ing) coil 11, heat(ing) coil 37; Heat(ing) coil 11 in storage pool 9 is communicated with hot water pipeline 13, and hot water pipeline 13 is provided with operated pneumatic valve 12.Heat(ing) coil 37 in buffer tank 32 is all communicated with hot water pipeline 38, hot water pipeline 38 is equipped with operated pneumatic valve 51.
The quantity of described filter is multiple, and the present embodiment is two.Two filters (25,28) are by connecting pipe 26 serial communication between vacuum tank 14 and buffer tank 32, and filter 28 is communicated in buffer tank 32 by connecting pipe 30.Be communicated with mateiral pump 22 between vacuum tank 14 and filter 25, there is between mateiral pump 22 and vavuum pump 14 manually-operated gate 21.Be connected by connecting pipe 24 between mateiral pump 22 with filter 25, connecting pipe 24 have manually-operated gate 23.The bottom of filter 25 is provided with drainage pipeline 300, the bottom of filter 28 is provided with drainage pipeline 400, drainage pipeline 300 is provided with manually-operated gate 27, and drainage pipeline 400 is provided with manually-operated gate 29, and the drainage pipeline 400 that the bottom of filter 28 is communicated with is communicated in storage pool 9.The discharge outlet of the bottom of buffer tank 32 is communicated with drainage pipeline 35, and drainage pipeline 35 is provided with manually-operated gate 34.The drainage pipeline 35 that the bottom of buffer tank 32 is communicated with is communicated in storage pool 9.
Further, also comprise charge pump 41, charge pump 41 is communicated in buffer tank 32 by connecting pipe 39, and charge pump 41 is also communicated in dye vat 49 by transfer canal 44.Transfer canal between buffer tank 32 and dye vat 49 is provided with operated pneumatic valve 42, and connecting pipe 39 is provided with manually-operated gate 40.Transfer canal is also provided with flowmeter 43.
Further, also comprise return 45, return 45 is communicated between transfer canal 44 and buffer tank 32, and return 45 is provided with operated pneumatic valve 46, uses bypass line 48 to be communicated in dye vat 49 after return 45 is in parallel with transfer canal.
As shown in Figure 1, the continous way material related in the present embodiment stores and transmits glauber salt device, comprise control device, control device is controller 50, and continous way material stores and transmits glauber salt device and also comprise and to be connected the glauber salt material device, glauber salt solution storage device, the glauber salt solution that also connect in turn with controller 50 and to take out materials device, glauber salt solution filtering device, glauber salt solution buffer storage, glauber salt solution sending apparatus.Wherein, glauber salt material device carries out material to glauber salt, then glauber salt solution storage device is expected down, glauber salt solution by glauber salt solution take out materials device from glauber salt solution storage device take out material and enter glauber salt solution buffer storage through glauber salt solution filtering device, by glauber salt solution sending apparatus, glauber salt solution is sent to the dye vat 49 needing glauber salt solution from glauber salt solution buffer storage.
The continous way material related in the present embodiment stores and transmits glauber salt device, in use, comprises step concrete as follows:
As shown in Figure 1, glauber salt material device comprises batch turning bucket 1, material pond 2, the level sensor 3 be arranged on material pond 2, the hot water pipeline 4 being arranged on side, material pond 2, the operated pneumatic valve 5 be arranged on hot water pipeline 4, circulating pump 6, the blanking pipe 200 in material pond 2, circulating line 7 and the operated pneumatic valve 8 be arranged on blanking pipe 200 and forms.Batch turning bucket 1, material pond 2 and circulating pump 6 are connected to form loop by circulating line 7.
During glauber salt material, operating personnel open the operated pneumatic valve 5 on hot water pipeline 4 by controller 50, enter hot water to material pond 2, respond to the liquid level in material pond 2 by level sensor 3 from hot-water line 4.When level sensor 3 senses that liquid level reaches requirement liquid level, operated pneumatic valve 5 is closed automatically; Operating personnel, by controller 50 ON cycle pump 6, make the water in material pond 2 circulate in circulating line 7; Manually pour glauber salt into batch turning bucket 1, the glauber salt water be recycled in pipeline 7 pours material pond 2; When glauber salt pour into weight reach requirement weight time, stop pouring into, circulating pump 6 continue to be opened to want seeking time after automatically close; Operating personnel open operated pneumatic valve 8 by controller 50, glauber salt solution in material pond 2 falls into storage pool 9 automatically by blanking pipe 200, after whole glauber salt solution in material pond 2 fall into storage pool 9, operating personnel close operated pneumatic valve 8 by controller 50 again.
Glauber salt solution storage device comprises storage pool 9, operated pneumatic valve 12, the hot water pipeline 13 be connected with heat(ing) coil 11 and the temperature inductor 15 be arranged on storage pool 9 on the agitator 10 be arranged on storage pool 9, the heat(ing) coil 11 being arranged on storage pool inside, heat(ing) coil 11.When glauber salt solution falls into storage pool 9 from glauber salt material device, the agitator 10 be installed on storage pool 9 slowly stirs solution, the temperature being arranged on the temperature inductor 15 pairs of glauber salt solution in storage pool 9 is responded to, when temperature inductor 15 senses during solution temperature is lower than controller 50 temperature set, the operated pneumatic valve 12 be arranged on heat(ing) coil 11 loop is opened automatically, hot water enters into heat(ing) coil 11 from hot water pipeline 13, is heated glauber salt solution by the transmission of heat(ing) coil 11 temperature.When temperature inductor 15 senses that solution temperature reaches the temperature of setting in controller 50, operated pneumatic valve 12 is closed automatically, stops heating glauber salt solution.Stirring and temperature control to be to prevent the crystallization in storage pool 9 of glauber salt solution, and stirring and temperature are controlled automatically by controller 50.
Glauber salt solution takes out that materials device comprises vacuum tank 14, is installed on the discharge duct 16 above vacuum tank 14, the manually-operated gate 17 be installed on discharge duct 16, be installed on the drainpipe 18 bottom vacuum tank 14, the manually-operated gate 19 be installed on drainpipe, the material-pumping tube 20 be connected with vacuum tank 14 and storage pool 9, the mateiral pump 22 be connected by pipeline with vacuum tank, be installed on manually-operated gate 21 in mateiral pump 22 liang of side ducts and manually-operated gate 23; Glauber salt solution filtering device comprise be connected with mateiral pump 22 connecting pipe 24, filter 25, connecting pipe 26, filter 28, connecting pipe 30, the drainage pipeline 300 and 400 be connected in connecting pipe (26,30), be arranged on manually-operated gate 27 on drainage pipeline 300 and 400 and manually-operated gate 29; Glauber salt solution buffer storage comprises buffer tank 32, is arranged on the overflow pipe 31 on buffer tank 32 top, the level sensor 33 be arranged on buffer tank 32, the temperature inductor 36 be arranged on buffer tank 32, be arranged on the heat(ing) coil 37 in buffer tank 32 inside, be arranged on the drainage pipeline 35 bottom buffer tank 32, the manually-operated gate 34 be arranged on drainage pipeline, the operated pneumatic valve 37 be arranged on heat(ing) coil, the hot water pipeline 38 be connected with heat(ing) coil; Glauber salt solution sending apparatus comprises the pipeline 39 be connected with buffer tank 32, the operated pneumatic valve 40 be arranged in connecting pipe 39, charge pump 41, the transfer canal 44 be connected with charge pump 41, is arranged on manually-operated gate 42 on transfer canal 44 and flowmeter 43, the return 45 be connected with transfer canal 44, the operated pneumatic valve 46 being arranged on return 45, the bypass line 48 connecting transfer canal 44 and dye vat 49, the operated pneumatic valve 47 be arranged in bypass line 48, and dye vat 49 represents the dye vat of dyeing workshop.
When the level sensor 33 be installed on buffer tank 32 senses that liquid level reaches minimum liquid level, the mateiral pump 22 that glauber salt solution is taken out in materials device is opened automatically, the glauber salt solution retained in vacuum tank 14 will be taken away by mateiral pump 22, when vacuum tank 14 is in vacuum state, under external atmosphere pressure effect, the glauber salt Solution extrusion in storage pool 9 is entered material-pumping tube road 20, enter vacuum tank 14 again, glauber salt solution afterwards in vacuum tank 14 is taken away by mateiral pump 22 again, first filter 25 is entered through connecting pipe 24, glauber salt solution enters second filter 28 through connecting pipe 26 again after first time filters, buffer tank 32 is entered through connecting pipe 30 again after second time is filtered, after glauber salt solution is entered buffer tank 32 by mateiral pump 22 continuous drawing, in buffer tank 32, the liquid level of glauber salt solution constantly rises, when level sensor 33 sense liquid level reach the highest liquid level time, mateiral pump 22 stops automatically.
To decline crystallization due to temperature to prevent in buffer tank 32 glauber salt solution, temperature inductor 36 and heat(ing) coil 37 are installed in buffer tank 32, when temperature inductor 36 senses during glauber salt solution temperature is lower than controller 50 in buffer tank 32 temperature set, operated pneumatic valve 51 on heat(ing) coil 37 is opened automatically, hot water enters heat(ing) coil 37 from hot water pipeline 38, by the temperature transmission of heat(ing) coil 37, glauber salt solution in buffer tank 32 is heated; When temperature inductor 36 senses that in buffer tank 32, glauber salt solution temperature reaches design temperature in controller 50, the operated pneumatic valve 51 on heat(ing) coil 37 is closed automatically.
When needs clean vacuum tank 14, open the manually-operated gate 17 above vacuum tank 14 on discharge duct 16, then open the manually-operated gate 19 on vacuum tank 14 bottom discharge pipeline 18, from discharge duct 16, water filling is cleaned vacuum tank 14.Clean rear manually-operated gate 19 of first closing on drainage pipeline 18, after vacuum tank 14 fills water, then closed the manually-operated gate 17 on discharge duct 16, complete the cleaning action of vacuum tank.
When needs overhaul mateiral pump 22, first close the manually-operated gate 21 be installed on the pipeline of mateiral pump 22 two ends and manually-operated gate 22, after the complete mateiral pump 22 of Awaiting Overhaul, then open manually-operated gate 21,22.
When needs maintenance filter 25,28, need first emptying filter 25,28, time emptying, the manually-operated gate 27 of opening installation below filter on drainage pipeline 300 and drainage pipeline 400 and manually-operated gate 29, after having overhauled, then close manually-operated gate 27,29.
In order to prevent occurring that because the level sensor 33 on buffer tank 32 is malfunctioning glauber salt solution overflows the situation generation of buffer tank 32, be furnished with overflow pipe 31 on buffer tank 32 top, the glauber salt solution of overflow flows back to storage pool 9 by overflow pipe 31.When needs cleaning buffer tank 32, first open the manually-operated gate 34 on buffer tank 32 bottom discharge pipeline 35, above buffer tank 32, water filling is cleaned buffer tank 32, closes manually-operated gate 34 after cleaning.
When dye vat 49 needs glauber salt solution, dye vat 49 will expect that information passes to controller 50, control glauber salt solution sending apparatus glauber salt solution is sent to dye vat 49 by controller 50.When glauber salt solution sending apparatus transmits glauber salt solution, first stop charge pump 41, close operated pneumatic valve 40 again, close operated pneumatic valve 46 again, open operated pneumatic valve 47, after operated pneumatic valve 47 is opened, again open operated pneumatic valve 40, then charge pump 41 is started, charge pump 41 extracts glauber salt solution through connecting pipe 39 from buffer tank 32, glauber salt solution enters dye vat 49 through transfer canal 44 and bypass line 48, that measures glauber salt solution by flowmeter 43 adds volume, when the volume that flowmeter 43 is metered into glauber salt solution reach dye vat 49 want cube time, charge pump 41 stops automatically, operated pneumatic valve 47 is closed, operated pneumatic valve 46 is opened, after operated pneumatic valve 46 is opened, charge pump 41 is opened again, make glauber salt solution in buffer tank 32 through connecting pipe 39, transfer canal 44, return 45 enters buffer tank 32 again, continuous circulation, prevent glauber salt solution at pipeline intercrystalline blocking pipe.When needs overhaul charge pump 41, need first close manually-operated gate 42, after having overhauled, open manually-operated gate 42.
The continous way glauber salt material storage conveyor that the present invention relates to, by the cooperation of feed pieces, material pond, storage pool, vacuum tank, filter, buffer tank, dye vat, heater block, agitator and control device, the charging that the batching of glauber salt is needed, transport and add the automation of the process implementations such as dye vat, each process has saved the input of personnel, not only input cost is low and efficiency is high, and glauber salt not easily loses in the process, thus reinforced accurately, avoid the quality problems such as dyeing fabric is uneven; The continous way glauber salt material storage conveyor that the present invention relates to, inflow control, circulation stirring time controling, blanking control to be all automation to have higher automatic voltinism.
The continous way glauber salt material storage conveyor that the present invention relates to, after glauber salt solution enters glauber salt solution storage pool, the agitator be installed on storage pool stirs glauber salt solution; The temperature of temperature inductor to glauber salt solution be installed in storage pool is responded to, when temperature inductor senses solution temperature lower than design temperature, the operated pneumatic valve be installed on the heat(ing) coil that is connected in storage pool and with hot water pipeline is opened automatically, hot water in hot-water line enters in heat(ing) coil, glauber salt solution in storage pool is heated, makes the temperature of glauber salt solution keep stable; In storage pool, the stirring of glauber salt solution and temperature control to be all automatic control, stir and temperature control is all to keep glauber salt solution to avoid occurring crystallization.
The continous way glauber salt material storage conveyor that the present invention relates to, glauber salt solution is extracted from storage pool by mateiral pump, passage in transit is installed on mateiral pump side and the material-pumping tube road be connected with storage pool and the vacuum tank be installed on material-pumping tube road, and after filter, enter into glauber salt solution buffer tank.Wherein, the effect of vacuum tank is when preventing mateiral pump termination of pumping, solution return in material-pumping tube is in storage pool, vaccuum phenomenon is there is during mateiral pump startup next time, its action principle is the upper end that material-pumping tube is installed on vacuum tank, and the Pipe installing be connected with mateiral pump is in the lower end of vacuum tank, in such guarantee vacuum tank, the moment is full of solution, first mateiral pump extracts solution when opening from vacuum tank, after solution is taken away by mateiral pump, vacuum state will be there is in vacuum tank, under the atmospheric effect in the external world, glauber salt solution in storage pool will be extruded, enter in vacuum tank by material-pumping tube, and then enter into mateiral pump, reach the not rarefied object of mateiral pump.There are some impurity or fall into some impurity in material process in industrial glauber salt, in order to removal of contamination, improves the purity of glauber salt solution, uses filter to filter glauber salt solution; Glauber salt solution from mateiral pump out after, before entering buffer tank, between mateiral pump and buffer tank, be provided with filter, filter has two, adopt series system connect.
The continous way glauber salt material storage conveyor that the present invention relates to, glauber salt solution enters into after buffer storage through filter, buffer memory in buffer tank, by being installed on the level sensor induction level on buffer tank, when level sensor senses that in buffer tank, glauber salt solution level reaches minimum liquid level, the mateiral pump taken out in materials device is opened automatically, glauber salt solution is extracted in buffer tank from storage pool, when level sensor sense the liquid level of glauber salt solution in buffer tank reach the highest liquid level time, the mateiral pump taken out in materials device is closed automatically; Also heat(ing) coil is installed in buffer tank, heat(ing) coil is connected with the hot water pipeline that operated pneumatic valve is housed, and in the bottom of buffer tank, temperature inductor is installed, when temperature inductor senses that in buffer tank, glauber salt solution temperature is lower than design temperature, the operated pneumatic valve be installed on hot water pipeline is opened automatically, hot water enters heat(ing) coil from hot water pipeline, is heated the glauber salt solution in buffer tank by the transmission of heat(ing) coil temperature; When temperature reaches design temperature, the operated pneumatic valve on hot water pipeline is closed automatically.In buffer tank, the control that is supplementary, temperature of glauber salt solution is all automatically complete, and automaticity is higher.
The continous way glauber salt material storage conveyor that the present invention relates to, the dye vat of dyeing workshop and buffer tank are coupled together by transfer canal by glauber salt solution sending apparatus, when dye vat does not need glauber salt solution, charge pump in conveyer is normally opened, make the glauber salt solution constantly shuttling movement in transfer canal and between buffer tank in buffer tank, avoid the crystallization in transfer canal of glauber salt solution, when dye vat needs glauber salt solution, charge pump cuts out automatically, the operated pneumatic valve be installed on transfer canal loop is closed automatically, the operated pneumatic valve be installed in the bypass line between dye vat and transfer canal is opened automatically, then charge pump is opened again, to be installed on transfer canal and flowmeter after being in charge pump starts to measure the volume of glauber salt solution, when flowmeter be metered into glauber salt liquor capacity reach want cube time, charge pump cuts out automatically, operated pneumatic valve in bypass line is closed automatically, operated pneumatic valve on transfer canal loop is opened automatically, then charge pump is opened again, make glauber salt solution shuttling movement between buffer tank and transfer canal.Dye vat make the reinforced of material, glauber salt solution sending apparatus be all automatically complete, simple and fast, automaticity is high.
The continous way glauber salt material storage conveyor that the present invention relates to, controller technology is applied to glauber salt material to store, take out in the operations such as material, filtration, buffer memory, transmission, make continous way glauber salt material storage conveyor automaticity stronger, more easy to control.
Above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (10)

1. a continous way glauber salt material storage conveyor, it is characterized in that, comprise feed pieces, material pond, storage pool, vacuum tank, filter, buffer tank, heater block, agitator and control device, described feed pieces, described material pond, described storage pool, described vacuum tank, described filter and described buffer tank sequential communication successively, described buffer tank is also communicated with the dye vat for dyeing;
Described feed pieces has charging aperture, and described material pond has water inlet, and be provided with described heater block and described agitator in described storage pool, be provided with described heater block in described buffer tank, the bottom of described buffer tank is provided with discharge outlet;
Described control device is connected to described feed pieces, described vacuum tank, described filter, described buffer tank, described heater block and described agitator, and described control device is also connected to described dye vat for what receive described dye vat and will expects signal.
2. continous way glauber salt material storage conveyor according to claim 1, it is characterized in that, described feed pieces is funnel-form, one end that described feed pieces opening size is large forms described charging aperture, one end that described feed pieces opening size is little forms discharging opening, and described discharging opening is communicated in the inner chamber in described material pond.
3. continous way glauber salt material storage conveyor according to claim 2, it is characterized in that, also comprise operated pneumatic valve, described material pond is communicated with by blanking pipe with between described storage pool, described blanking pipe is provided with described operated pneumatic valve, the bottom in described material pond and the top of described storage pool are in same horizontal plane, and described material pond is communicated in described storage pool by described blanking pipe;
Also comprise circulating line, described circulating line is communicated in the discharging opening of described blanking pipe and feed pieces, and be communicated with formation peripheral passage between the discharging opening of described blanking pipe, circulating line, feed pieces and material pond, described circulating line is provided with circulating pump.
4. continous way glauber salt material storage conveyor according to claim 3, it is characterized in that, the water inlet in described material pond is communicated with hot water pipeline, described hot water pipeline is provided with described operated pneumatic valve, and described hot water pipeline is communicated in the blanking pipe between described material pond and described storage pool.
5. the continous way glauber salt material storage conveyor according to claim 1-4 any one, it is characterized in that, described heater block comprises heat(ing) coil, and the inside of described storage pool, the inside of described buffer tank are equipped with described heat(ing) coil and put;
Heat(ing) coil in described storage pool, the heat(ing) coil in buffer tank are all communicated with hot water pipeline, and described hot water pipeline is equipped with operated pneumatic valve.
6. the continous way glauber salt material storage conveyor according to claim 1-4 any one, it is characterized in that, also comprise temperature inductor and level sensor, described temperature inductor is connected to described storage pool, and the top in described material pond and the top of described buffer tank are all connected with described level sensor.
7. the continous way glauber salt material storage conveyor according to claim 1-4 any one, it is characterized in that, the quantity of described filter is multiple, multiple described positioned inline is communicated between described vacuum tank and buffer tank, mateiral pump is communicated with between described vacuum tank and described filter, the bottom of described filter is provided with drainage pipeline, and described drainage pipeline is provided with manually-operated gate, and the drainage pipeline that the bottom of described filter connects is communicated in described storage pool.
8. the continous way glauber salt material storage conveyor according to claim 1-4 any one, it is characterized in that, the discharge outlet of the bottom of described buffer tank is communicated with drainage pipeline, described drainage pipeline is provided with manually-operated gate, and the drainage pipeline that the bottom of described buffer tank is communicated with is communicated in described storage pool.
9. the continous way glauber salt material storage conveyor according to claim 1-4 any one, it is characterized in that, also comprise charge pump, described charge pump passes through transfer canal serial communication between described buffer tank and described dye vat, transfer canal between described buffer tank and described dye vat is provided with operated pneumatic valve, and described transfer canal is also provided with flowmeter.
10. continous way glauber salt material storage conveyor according to claim 9, it is characterized in that, also comprise return, described return is communicated between described transfer canal and described buffer tank, and described return is provided with operated pneumatic valve.
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