CN104981546B - The method for saccharifying of raw potatoes and the manufacture method of liquid fuel - Google Patents

The method for saccharifying of raw potatoes and the manufacture method of liquid fuel Download PDF

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Publication number
CN104981546B
CN104981546B CN201380010643.8A CN201380010643A CN104981546B CN 104981546 B CN104981546 B CN 104981546B CN 201380010643 A CN201380010643 A CN 201380010643A CN 104981546 B CN104981546 B CN 104981546B
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potato
raw material
enzyme
acremonium
culture
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CN104981546A (en
Inventor
高旻天
矢野伸
矢野伸一
井上宏之
坂西欣也
中田龙彦
千叶恭
千叶恭一
山本淳
山本淳一
冈田正史
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Hitachi Zosen Corp
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Hitachi Zosen Corp
National Institute of Advanced Industrial Science and Technology AIST
Sojitz Corp
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/14Preparation of compounds containing saccharide radicals produced by the action of a carbohydrase (EC 3.2.x), e.g. by alpha-amylase, e.g. by cellulase, hemicellulase
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/02Preparation of oxygen-containing organic compounds containing a hydroxy group
    • C12P7/04Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
    • C12P7/06Ethanol, i.e. non-beverage
    • C12P7/08Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate
    • C12P7/10Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate substrate containing cellulosic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Abstract

The method that will be effectively saccharified from the raw material of potato tubers is provided and utilizes the manufacture method of the liquid fuel for the raw material for deriving from potato tubers.Especially provide the manufacture method of saccharide, it is characterised in that will be handled from the raw material of potato tubers with the secretion enzyme liquid of the cell membrane high de-agglomeration filamentous fungi containing hydrolase.

Description

The method for saccharifying of raw potatoes and the manufacture method of liquid fuel
Technical field
It the present invention relates to the use of the manufacturer of the method for saccharifying of the raw potatoes of enzyme and the liquid fuel based on this method Method.
Background technology
The liquid fuels such as the ethanol by biomass manufacture help to cut down greenhouse effect gas due to that can substitute oil Discharge rate, thus its production and using being developed in the world.
Using starch as principal component beyond the stem tuber moisture removal of potato, by starch starch enzymatic conversion, and it is allowed to ferment It is to be relatively easy to manufacture the liquid fuels such as ethanol.But potato tubers also contains cellulose, pectin etc. in addition to starch Composition, it is difficult to decompose amylase used during these compositions only decompose by starch.Particularly extracted from potato tubers Residue after starch(Liquid is referred to as potato residues or farina extraction residue)In, the content ratio phase of cellulose, pectin etc. Increase over the ground, using them as the cell membrane of composition in the utilization of starch that remains become difficult, this, which turns into, limits above-mentioned residue Utilization the main reason for.Recorded in non-patent literature 1 secretion the starch in potato residues is decomposed from the enzyme of Rhizopus oryzae and Lactic acid is generated, but the cell wall breakdown ability of Rhizopus oryzae is low(The table 2 of non-patent literature 1)And lactic acid generation can cause sugar Yield reduces, thus the method for saccharifying of the starch inside the cell membrane of use Rhizopus oryzae still has the leeway of improvement.In addition, should A variety of enzymes are needed to use in the decomposition of potato residues, it was reported that preferably it is expected to use 3 kinds of enzymes(Non-patent literature 2).But The main reason for use of a variety of enzymes is cost rise, thus need more simple and inexpensive saccharification technology.
Prior art literature
Non-patent literature
Non-patent literature 1:Oda Y., et al., Curr Microbiol., (2002) 45(1): p.1-4
Non-patent literature 2:Miyaji et al., J. Agric. Sci., Tokyo Univ. Agric., 52(3) 147-150 (2007)。
The content of the invention
Problems to be solved by the invention
The problem of the present invention be to provide the method that will be effectively saccharified from the raw material of potato tubers and using come Come from the manufacture method of the liquid fuel of the raw material of potato tubers.
For solving the method for problem
The present inventor furthers investigate repeatedly in order to solve above-mentioned problem, as a result finds, filamentous fungi can be produced to source It is raw material in taro class, especially effective as the efficient saccharification of the raw material from potato tubers of representative using potato residues Enzyme group, so as to complete the present invention.
That is, the present invention is comprising following.
[1] manufacture method of saccharide, it is characterised in that by from the raw material of potato tubers with containing hydrolase The secretion enzyme liquid of cell membrane high de-agglomeration filamentous fungi handled.
The method of [2] above-mentioned [1], wherein, the raw material from potato tubers is potato residues.
[3] method described in above-mentioned [1] or [2], wherein, cell membrane high de-agglomeration filamentous fungi is that acremonium belongs to thread Fungi or Penicillium filamentous fungi.
[4] method of any one of above-mentioned [1]~[3], wherein, cell membrane high de-agglomeration filamentous fungi is Xie Xianweiding Spore is mould(Acremonium cellulolyticus).
[5] method of any one of above-mentioned [1]~[3], wherein, cell membrane high de-agglomeration filamentous fungi is Xie Xianweiding The mould TN strains of spore(Deposit number FERM BP-11452)Or 101300 plants of Penicillium notatum NBRC.
[6] method of any one of above-mentioned [1]~[5], wherein, with the training containing the raw material from potato tubers The generation of the foregoing filamentous fungi of base culture and induced hydrolysis enzyme is supported, thus prepares foregoing secretion enzyme liquid, and use it for deriving from The processing of the raw material of potato tubers.
[7] manufacture method of alcohol, it is characterised in that carried out to saccharide obtained by the method by above-mentioned [1]~[6] Alcohol fermentation.
The method of [8] above-mentioned [7], wherein, carry out alcohol fermentation using Blastocystis yeast.
[9] method of above-mentioned [7] or [8], it carries out alcohol fermentation using Blastocystis yeast to foregoing saccharide The manufacture method of ethanol.
[10] method of above-mentioned [7]~[9], wherein, with the training of the saccharide containing the raw material from potato tubers Support before base is carried out to fermentative microorganism and cultivate, and alcohol fermentation is carried out with it.
This specification includes the content of the Japanese Patent Application 2012-037404 as the application priority request basis.
Invention effect
The method according to the invention, efficiently it can will hydrolyze and be saccharified from the raw material of potato tubers.
Brief description of the drawings
[Fig. 1] Fig. 1 is to show the figure using the sugared receipts amount obtained by the saccharification of the potato residues of commercially available cellulase.A tables Show that glucose, B represent the receipts amount of galactolipin(g/L).
[Fig. 2] Fig. 2 is to show to utilize the solution fiber acremonium using cellulose powder or potato residues as carbon source (Acremonium cellulolyticus)Cellulase yield figure.
[Fig. 3] Fig. 3 is to show the figure that cellulose powder addition influences caused by being produced on cellulase." cellulose powder " The result of the culture using the culture medium containing 5% cellulose powder is represented, " only potato residues ", which represent to use, contains 5% potato The culture medium of slag(Cellulose powder addition 0%)Culture result, " potato residues+0.5% ", " potato residues+1.5% ", " potato residues+5% " represent to use respectively to contain 5% potato residues+cellulose powder addition:0.5%th, 1.5%, 5% culture The result of the culture of base.
[Fig. 4] Fig. 4 has been shown with by solution fiber acremonium(Acremonium cellulolyticus)Caused enzyme Saccharification sugared receipts amount figure.A:Glucose amount(g/L)、B:Gala sugar amount(g/L).In each figure, from being acremonium fiber from left to right Plain enzyme preparation(Marketed cellulose enzyme preparation), cellulose powder induction enzyme liquid(Induced and produced using cellulose powder as carbon source Enzyme liquid), potato residues induction enzyme liquid(The enzyme liquid caused by induction using potato residues as carbon source).White bars represent 24 hours Saccharification result, black bar represent 48 hours saccharification result.
[Fig. 5] Fig. 5 is the sugar for being shown with the potato residues of enzyme liquid obtained by 3 kinds of filamentous fungis of potato residues culture The figure of the sugared receipts amount of change.A:Glucose amount(g/L)、B:Gala sugar amount(g/L).In figure, rhombus represents acremonium category bacterium(Solve fiber Acremonium TN strains)Result, square represent trichoderma bacterium(Trichoderma reesei RUT C-30 strains)Result, triangular representation it is blue or green Mould category bacterium(101300 plants of Penicillium notatum NBRC)Result.
[Fig. 6] Fig. 6 is to be shown with the potato saccharified liquid figure horizontal as the propagation of the yeast of culture nutrient source.Each examination What percentage described in sample name represented each composition in culture medium contains concentration.
[Fig. 7] Fig. 7 is shown with using potato residues and cellulose as enzyme liquid obtained by carbon source culture filamentous fungi, to horse Bell potato slag carries out the figure of the concentration of ethanol obtained by diastatic fermentation.
Embodiment
Hereinafter, the present invention is described in detail.
In the method for the present invention, raw material is used as using the raw material from potato tubers.From potato tubers Raw material refers to the stem tuber or its processed material of potato, and is processed into the state suitable for ferment treatment.From potato tubers Raw material does not limit, for example, in addition to the form of potato tubers in itself, can also be section, disorderly chops thing, stripping and slicing, smashs to pieces Thing, fragment, crushed material crush the arbitrary forms such as suspended things, can remove or not remove peeling, bud, preferably as far as possible Keep potato tubers contains composition(Particularly starch, cellulose etc.)State.In addition, the original from potato tubers Material can be residue caused by processing potato stem tuber, for example, particularly preferably potato residues.Potato residues mean with Ma Ling The product that residue after being separated when potato wedge stem carries out the extraction of farina for raw material as farina remains.Ma Ling Potato slag is also referred to as potato extraction residue.Raw material from potato tubers is stem tuber or its processing of above-mentioned potato Thing and the state suitable for ferment treatment is processed into, for example, it may be by residue caused by processing potato stem tuber and other lifes The material that raw material of substance is mixed together.In addition, from potato tubers raw material can be raw state or Heated state.Raw material from potato tubers can be chilled state or through dry state, also It can be freeze-drying thing.Raw material from potato tubers can carry out sterilization processing.As one, for from horse The raw material of bell potato wedge stem, 121 DEG C, 10~30 minutes or so can be carried out used by the sterilization processing in usual microculture Autoclave process.Thereby, the living contaminants in diastatic fermentation step of the raw material through sterilization and after can preventing, also simultaneously The effect of the decomposability of raising raw material can be expected, thus it is useful processing.
In the present invention, potato tubers refers to generally edible potato underground stem portion.The horse used in the present invention Bell potato can be any kind or its mutation or wild species.
Filamentous fungi used is the fungi with the ability for producing a variety of biomass decomposition enzymes of secretion in the present invention, excellent Elect as its secretase it is at least one kind of possess the main composition of potato tubers i.e. starch, cellulose, pectin etc. are hydrolyzed to Form the fungi of the ability of sugar.The filamentous fungi used in the present invention is preferably cell membrane high de-agglomeration filamentous fungi.The present invention In, cell membrane high de-agglomeration filamentous fungi is to refer to the composition that high-efficiency decomposition of cellulose, pectin etc. form cell membrane, and can be incited somebody to action Containing these cell wall constituents for example from the raw material of potato tubers(Potato residues etc.)Decompose to the thread of liquid Fungi.For example, belonging to can be listed as used in the present invention as the acremonium category of phorozoon or the filamentous fungi of Penicillium Preferred filamentous fungi.As the filamentous fungi used in the present invention, preference can enumerate solution fiber acremonium(Acremonium cellulolyticus).The particularly preferred example of the filamentous fungi used in the present invention is solution fiber acremonium (Acremonium cellulolyticus)TN strains and mould(Penicillium)101300 plants of bacterium NBRC.
Various filamentous fungis can be obtained by commercially available product or culture presevation or the preservation mechanism based on budapest treaty .
Solution fiber acremonium TN strains are on January 12nd, 2012, based on budapest treaty, with deposit number FERM BP-11452, international accession is in independent administrative corporation's product assessment technique fundamental mechanism Patent Organism collection(NITE- IPOD;The center of a kind of ground of postcode 305-8566 this country Ci Cheng Ken つ く ば Shi 1 fourth mesh of East 1 the 6th).
101300 plants of Penicillium notatum NBRC is recorded in independent administrative corporation's product assessment technique fundamental mechanism(NITE;Qian Leaf Ken Mu Geng Jinshi City か ず さ Sickle foots 2-5-8)NBRC(NITE Biological Resource Centers)(Japan)Catalogue [ NBRC Catalogue of Biological Resources, Microorganisms, Microorganism-Related DNA Resources, Human-Related DNAResources, Second Edition (2010) ] in, can be with numbering 101300 are obtained by NBRC.
In the method for the present invention, in the processing from the raw material of potato tubers, produced using foregoing filamentous fungi The secretion enzyme liquid containing hydrolase.In the present invention, the secretion enzyme liquid of filamentous fungi refers to produce by cultivating filamentous fungi, Liquid containing secretion to the secretase group in culture medium(Enzyme liquid).The secretion enzyme liquid of filamentous fungi contain it is one or more, It is preferred that the enzyme of the ability of a variety of polysaccharides with contained by the potatos such as starch-splitting, cellulose, pectin(Hydrolase), at least Contain cellulase.The secretion enzyme liquid of the filamentous fungi of the present invention typically contains cellulase(Cellulolytic enzyme), pectin Enzyme(Pectin hydrolase)And amylase(Amylolytic enzyme).The secretion enzyme liquid of the filamentous fungi of the present invention further preferably further contains There is galactan catabolic enzyme.It should illustrate, the secretion enzyme liquid containing a variety of enzymes is expressed as enzyme system sometimes in this specification.These Enzyme is that filamentous fungi produces and secreted after manufacture to extracellular in the cell.The secretion enzyme liquid can be filamentous fungi training Support thing or culture supernatant.The secretion enzyme liquid of foregoing filamentous fungi can be by cultivating more than one in the presence of carbon source(It is preferred that 1 Kind)Filamentous fungi and the production of induced hydrolysis enzyme, be allowed to secrete the enzyme in its nutrient solution to prepare.Cultivate filamentous fungi Culture medium can add carbon source etc. to prepare in any culture medium cultivated suitable for filamentous fungi.It is thread true as cultivating The carbon source in culture medium needed for bacterium, arbitrary organic matter can be used, uses the raw material from potato tubers(Such as horse Bell potato slag)Or its enzyme analyte(Such as saccharide)As carbon source in hydrolases such as cellulase induction, pectase and amylase Generation on more preferably.In the situation of the latter, compared with using the situation of other carbon sources, it can produce to special in potato tubers Not a large amount of existing compositions(Starch, cellulose, pectin etc.)The excellent enzyme of decomposability.Therefore, the culture of filamentous fungi is cultivated Base preferably comprises at least one kind of in starch, cellulose and pectin(It is it is preferred that whole)As carbon source.Cultivate the culture medium of filamentous fungi In, except the raw material from potato tubers(Such as potato residues)Outside, further preferably containing its enzyme analyte(Such as it is saccharified Thing)Or the carbon source beyond the raw material of potato tubers(For example, the refined cellulose such as cellulose powder or purified starch Deng).Carbon source beyond the raw material of potato tubers can with such as more than 0.5%, preferably more than 1.5%, it is further excellent More than 5%, such as 0.5~30% concentration is selected to make an addition in the raw material of potato tubers.Except from potato ball Other carbon sources are also added to culture medium outside the raw material of stem, it is possible thereby to effectively further cellulase induction, pectase With the generation of the hydrolase such as amylase.
The secretion enzyme liquid of filamentous fungi can be from the nutrient solution of this kind of filamentous fungi(Such as in the form of culture supernatant)Enter Row collection, separation are refined to use, and can also be directly used in nutrient solution without gathering, separate or refining and be derived from The processing of the raw material of potato tubers.As the secretion enzyme liquid of filamentous fungi, industrial commercial articles can be used(Example Such as, acremonium cellulase(Meiji Seika Off ァ Le マ Co. Ltd. systems)).
, can be by the raw material from potato tubers or containing from potato tubers in the method for the present invention Raw material solution or fluid nutrient medium in, add the secretion enzyme liquid of filamentous fungi and be allowed to reaction and to from potato ball The raw material of stem carries out ferment treatment.
Or in method of the invention, can also be in the raw material from potato tubers or containing from potato In the fluid nutrient medium of the raw material of stem tuber, the generation of filamentous fungi of the invention and the hydrolase such as cellulase induction is cultivated, and It is allowed to secretion and secretion enzyme liquid is formed into culture medium, further adds the raw material from potato tubers thereto and be allowed to Reaction, ferment treatment thus is carried out to the raw material from potato tubers.
Carried out under optimum temperature of the ferment treatment preferably in each enzyme, pH, for example, in the feelings of enzyme system caused by solution fiber acremonium In shape, it is proper that 40~60 DEG C, pH4~6 or so, preferably 45~55 DEG C, pH4.5~5.5 are lower carries out.
Ferment treatment preferably uses with more than 5%, preferably more than 7%, more preferably more than 10%, it is further preferred more than 20%, also It is preferred that more than 30%, such as more than 50% and less than 100% concentration, such as 5~50% concentration contain from potato tubers Raw material(Preferably potato residues)Solution or culture medium carry out.
By enzyme reaction as described above, the polysaccharide of potato tubers is formed(Cellulose, starch, pectin etc.)It is hydrolyzed And generate monosaccharide or oligosaccharide kind(For example, glucose, galactolipin, maltose, cellobiose etc.)(Saccharification reaction).The present invention The method that the raw material manufacture saccharide that this origin comes from potato tubers is also provided.In addition, the present invention is also provided using this The method for saccharifying of the raw material from potato tubers of saccharification reaction.
In this way, by make from potato tubers it is raw saccharified obtained by saccharide(Typically saccharified liquid)Hair Ferment, various utilities can be changed into.Especially, by alcohol fermentation, can be given birth to by the monosaccharide in saccharide or oligosaccharide kind Produce alcohol.The alcohol of gained may be used as such as liquid fuel or industrial materials.
Alcohol fermentation can use the fermentative microorganism for carrying out alcohol fermentation, such as yeast, to carry out.Yeast is simultaneously not limited, can Enumerate for example:Saccharomyces cerevisiae(Saccharomyces cerevisiae), saccharomyces pastorianus(Saccharomyces pastorianus)Deng Blastocystis(Saccharomyces)Bacterium, schizosaccharomyces pombe(Saccharomyces pombe))Deng Schizosccharomyces(Schizosaccharomyces)Bacterium, kluyveromyces marxianus(Kluyveromyces marxianus) Deng Kluyveromyces(Kluyveromyces)Bacterium, Issatchenkia orientalis(Issatchenkia orientalis)Deng her Sa ferment Mother's category(Issatchenkia)Bacterium etc..
For example, by using the Blastocystis yeast with ethanol fermentation ability as yeast, can be to above-mentioned saccharide Carry out alcohol fermentation.Particularly preferred saccharomyces cerevisiae, is cultivated by being added into saccharide, can be by monose such as glucose Class produces(Manufacture)Ethanol.The ethanol can use as the liquid fuel for being capable of replacing gasoline.By the fermentation using saccharomyces cerevisiae Experiment shows, the inhibition to yeast is not observed from the saccharide of the raw material of potato tubers, may be used as good Good fermentation raw material.In the present invention, " fermentative microorganism " refers to the microorganism with the ability fermented.
Above-mentioned fermentation is not limited to the alcohol fermentation using saccharomyces cerevisiae generation ethanol, also corresponds to the micro- life of fermentation used Thing and manufacture other alcohol such as butanol.Such various alcohol can be used for liquid fuel etc..
By to saccharide obtained by raw saccharified from potato tubers is fermented, can also produce alcohol with Outer material, for example, aliphatic acid etc. can be as the utility of liquid fuel component.The fermentation is micro- by using corresponding fermentation Biology is realized.
Fermentative microorganism preferably carries out propagation and is prepared as a certain amount of step before the fermentation for saccharide(Generally Referred to as preceding culture).Process of the present invention it is preferred the culture medium pair with the saccharide containing the raw material from potato tubers Fermentative microorganism is cultivated before carrying out, and carries out the fermentation of saccharide using it(It is preferred that alcohol fermentation).Fermentation can be micro- in the fermentation Carry out under the usual fermentation condition of biology, for example, can carry out under anaerobic, can also carry out under aerobic conditions.Wine brewing In the situation of yeast, preferably carried out under the fermentation condition of anaerobism.
In the preceding culture of the present invention, the culture medium of the saccharide containing the raw material from potato tubers, for example, can be with The saccharified liquid for being derived from the raw material of potato tubers in itself, can also add the saccharide of the raw material from potato tubers Enter in other culture mediums such as culture medium to prepare.By using the saccharide of the raw material from potato tubers, with making Compared with the situation that conventionally used nutrient source is blackstrap, the better propagation of microorganism can be obtained.In this way, pass through by The microorganism that preceding culture has been carried out by the use of the saccharide of the raw material from potato tubers is used to be used as the saccharide formally cultivated Fermentation in, alcohol fermentation can particularly well be carried out with efficiency.It should illustrate, with the saccharification of the raw material from potato tubers Thing carried out preceding culture microorganism cannot be only used for from potato tubers raw material saccharide fermentation, can also be extensive Ground is used in the fermentation using other various raw materials.
In the past, for the raw material from potato tubers, particularly potato residues etc., in the absence of can be comprehensive by its composition Close property efficient-decomposition saccharification technology, turn into its obstacle utilized.In the method for the present invention, by using from thread The enzyme system of fungi, contained cellulose in the raw material of potato tubers, starch, pectin etc. can be decomposed well with efficiency Main component, as a result, it is possible to which efficiency obtains by fermentation to be changed into well the monosaccharide of liquid fuel.Pass through this The method of invention, the comprehensive decomposition for being difficult to come from the raw material of potato tubers in the past become able to easily carry out, and lead to Cross and it is fermented, the manufacture using alcohol as the liquid fuel of representative can be carried out, thus can provide conventional availability low life Effective Application way of raw material of substance.
Whole publications, the patents and patent applicationss of issuing quoted in this specification are by reference to being fully incorporated this explanation In book.
Embodiment
Hereinafter, enumerate embodiment to illustrate the present invention in more detail, but the present invention is not limited by them.
[ embodiment 1 ]
(1)Farina squeezes the analysis of slag basis
Obtain the potato residues gathered in the starch plants of Heilongjiang Province of China Beidahuang Potato Industry Group Co., Ltd. (Farina squeezes slag)Freeze-drying thing, for aftermentioned mashing test.
Therefore, analyzed first by the composition composition of potato residues of the well-established law to using.The results are shown in table 1.
[table 1]
It should illustrate, the bottom of table 1 shows that the monose after the polysaccharide in above-mentioned potato residues is decomposed completely forms.The list Sugar composition be potato residues are decomposed completely with sulfuric acid obtained by measured value.Glucose is substantially point by starch and cellulose Solution generation, thus the total of the amount of starch and cellulose and the glucose content in monose composition are basically identical.
(2)Use the saccharification of enzyme
Above-mentioned(1)Freeze-drying potato residues(Sample)Middle addition water, it is 10%, 20%, 30% to make concentration(Each w/v). Wherein, with 10 Filter Paper Unit(FPU;Filter paper degrading activity)The ratio of/g substrates adds marketed cellulose enzyme system Agent acremonium cellulase(Meiji Seika Off ァ Le マ Co. Ltd. systems;Solve cellulase caused by fiber acremonium), In 0.05M citrate buffer solution, carry out reacting for 24 hours or 48 hours at 50 DEG C, determine glucose, the galactolipin of generation Amount.The measure of glucose and galactolipin is using the light splitting society of Japan for being provided with Aminex HPX-87H (BioRad societies) post Highly effective liquid phase chromatographic system processed(Detector:Differential refractometer 2031Plus), quantified on the basis of respective standard items.Its As a result it is shown in Fig. 1.As shown in figure 1, the growing amount of glucose and galactolipin depends on the concentration of sample used and increased.Pass through enzyme Processing, originally the liquid for the decomposition of gelatinous potato residues, generated the monose such as glucose, galactolipin.
On the other hand, the use of identical marketed cellulose enzyme preparation is Accellerase 1000(Genencore societies system; From trichoderma reesei), similarly carry out pair(1)Potato residues carry out ferment treatment experiment, even as a result 10% concentration, Residue also not liquid, is not observed decomposition.
The result shows that cellulase caused by acremonium category bacterium is very suitable for from taro class, particularly deriving from horse The saccharification of the raw material of bell potato.
[ embodiment 2 ]
(1)Produced using the enzyme of potato residues
It is carbon source to cellulase production fungi degradation fiber acremonium TN strains using potato residues(Deposit number:FERM BP- 11452)Cultivated, be allowed to produce enzyme.In addition, as control, also carry out will typically serve as the carbon source of cellulase production The culture that cellulose powder substitutes potato residues and used as carbon source.
The composition of culture medium used is as described below in culture:24 g/L KH2PO4、1 g/L Tween 80、5 g/L (NH4)2SO4、1.2 g/L MgSO4・7H2O、0.01 g/L ZnSO4・7H2O、0.01 g/L MnSO4・6H2O、0.01 g/L CuSO47H2O, 4 g/L ureas, 4.7 g/L potassium tartrates monohydrates and the cellulose powder as carbon source(Solka Floc (Registration mark);Control)Or freeze-drying potato residues(5%、7%、10%).
Culture is carried out under 30 DEG C of reaction temperature, mixing speed 200rpm.Cultivated before being carried out using cellulose powder as carbon source, In the past after culture has started 72 hours, preceding nutrient solution is added in culture medium in a manner of reaching 5%, formally cultivated.
Gather the culture formally cultivated started 5 days after, the culture medium after 7 days, after 14 days, determine and secrete into culture medium Enzyme-cellulose enzyme activity.The measure of cellulase activity is with filter paper(Whatman No.1)For substrate, in 50 mM lemons Lemon acid buffer(pH 5.0)In reacted 60 minutes at 50 DEG C, pass through dinitrosalicylic acid system and the amount of the reduced sugar of generation carried out Colorimetric, quantify, and activity is represented with FPU(Fig. 2).
Although as shown in Fig. 2 low as the concentration of carbon source phase specific activity with using cellulose powder, by with potato residues The enzyme with cellulase activity can be produced for the culture of carbon source.
And then with freeze-drying potato residues(5%)The material conduct of 0.5%, 1.5% or 5% cellulose powder of middle addition Carbon source, carry out solving fiber acremonium in the same manner as described above(A. cellulolyticus)The culture of TN strains, it is allowed to produce enzyme.It is right Culture medium after culture, determines cellulase activity in the same manner as described above(FPU activity), results verification to in potato residues Cellulose addition corresponding to FPU activity raising(Fig. 3).
(2)Utilize the saccharification using potato residues as the potato residues of enzyme caused by carbon source
By the above-mentioned of the present embodiment(1)In using potato residues as culture obtained by carbon source culture solution fiber acremonium TN strains Culture supernatant collection be used as enzyme liquid, use the pipe with milipore filter(VIVASPIN 6, Sartorius societies)Ultrafiltration is carried out to it And concentration.It is respectively added to 30% with 5 FPU/g ratio(w/v)In potato residues, with embodiment 1-(2)Carry out in the same manner The saccharification of 24 hours or 48 hours.
In the same manner, by the above-mentioned of the present embodiment(1)In using cellulose powder as carbon source culture solution fiber acremonium TN strains and The culture supernatant collection of the culture obtained is used as enzyme liquid, and mashing test is carried out under reaction condition same as described above.In addition, make For control, the mashing test of the marketed cellulose enzyme preparation acremonium cellulase used in embodiment 1 has been used also identical Implement under reaction condition.
Then, for gained saccharified liquid, the amount of glucose and galactolipin is determined respectively same as Example 1ly.
Result above is shown in Fig. 4.As shown in figure 4, use is produced using potato residues as carbon source by solution fiber acremonium TN strains Enzyme liquid, glucose and galactolipin can be produced by potato residues.In addition, use is using cellulose powder as enzyme liquid caused by carbon source Or the situation of marketed cellulose enzyme preparation acremonium cellulase can also produce glucose and galactolipin by potato residues.Especially It is use using potato residues during enzyme liquid, can be obtained caused by carbon source higher than use using cellulose powder as enzyme caused by carbon source Sugared receipts amount when liquid or marketed cellulose enzyme preparation acremonium cellulase.For galactolipin, and using cellulose powder as carbon source Caused enzyme liquid is compared, and significantly higher receipts amount can be obtained as the enzyme liquid that carbon source obtains using potato residues.It is thus regarded that with horse When bell potato slag is carbon source, the generation of galactan catabolic enzyme is induced, and contains galactan catabolic enzyme in gained secretion enzyme liquid.
[ embodiment 3 ]
Solution fiber acremonium TN strains are substituted, by 101300 plants of filamentous fungi Penicillium notatum NBRC(Independent administrative corporation's product Assessment technique fundamental mechanism(NITE)NBRC catalogue NBRC Catalogue of Biological Resources, Microorganisms, Microorganism-Related DNA Resources, Human-Related DNA Resources, Second Edition (2010) ] in, obtained by NBRC), trichoderma reesei RUT C-30 strains(the American Type Culture Collection (ATCC)no.56765))Under the same conditions as in practical example 2, use Potato residues are cultivated as carbon source, and enzyme liquid obtained by use makes potato residues be saccharified.For saccharified liquid, glucose is determined Fig. 5 is shown in the result of the amount of galactolipin.
Its result shows that 3 kinds of filamentous fungis produce glucose and galactolipin.As shown in figure 5, using from solution fiber Glucose amount highest during the enzyme liquid of acremonium, in saccharification particularly preferably.But for the enzyme liquid from Penicillium notatum, obtain From about 75% glucose amount of the enzyme liquid of solution fiber acremonium, and for gala sugar amount, obtain than solution fiber acremonium Higher receipts amount, therefore show that the bacterium is also preferred to being saccharified.The generation of saccharification enzyme of these bacterium for potato residues especially has With.
For from as cellulase producing bacteria and industrially for the enzyme liquid of commonly used trichoderma reesei, Residue liquid, saccharification start to need more than 40 hours, and it reacts relatively solution fiber acremonium TN strains and Penicillium notatum NBRC 101300 plants slow.
[ embodiment 4 ]
(1)Utilize the preceding culture of the fermentative microorganism of potato saccharified liquid
For microorganism used in the fermentation for making saccharified liquid increase to it is a certain amount of before cultivate in whether can be with Tested using potato saccharified liquid as nutrient source.
By yeast Saccharomyces cerevisiae IR-2 strains(On April 8th, 1985, in independent administrative corporation's system Judge valency technical foundation mechanism Patent Organism collection(1 kind of postcode 305-8566 this country 1 fourth mesh of Ci Cheng Ken つ く ば Shi East The center of ground 1 the 6th)Preservation.Deposit number FERM BP-754)With YPD culture mediums(1% yeast extract, 1% polyprotein peptone, 2% glucose)A Dinner is cultivated, and with OD600Value(Optical density:The index of somatic cells number is represented using absorbance)Reach 0.1 Mode makes an addition to culture medium, and culture experiment is carried out under 30 DEG C, the rpm of mixing speed 120.
Culture medium be based on YPD culture mediums, using by potato residues in embodiment 1-(2)Middle commercially available enzyme acremonium Saccharified liquid obtained by cellulase processing(Potato saccharified liquid)And prepared by the blackstrap of the sugar beet obtained in China. Control medium is used as using YPD culture mediums.Incubation time is set to 6 hours, 18 hours or 24 hours.
Generally, in the culture of yeast, blackstrap is used as preferable nutrient source, but is saccharified by using potato Liquid, obtain the proliferative amount of the yeast higher than blackstrap(Fig. 6).
The result shows, serves not only as carbon source from the saccharide of the raw material of potato tubers, and be used as and include nitrogen Or the comprehensive nutrient source of other inorganic constituents is also excellent.
(2)Alcohol fermentation is tested
Embodiment 2-(1)In, with freeze-drying potato residues(5%)0.5%, 1.5% or 5% cellulose powder of middle addition Material as in enzyme liquid obtained by carbon source culture solution fiber acremonium TN strains, add yeast Saccharomyces Cerevisiae IR-2 strains are fermented.In the fermentation, with OD600Yeast is added to foregoing saccharification by the mode that value reaches 0.1 After in liquid, carry out cultivating for 24 hours under 30 DEG C, the rpm of mixing speed 120.For the supernatant after gained culture, measure ethanol is received Amount(Fig. 7).The measure of ethanol is using the Japan's light splitting efficient liquid of society's system for being provided with Aminex HPX-87H (BioRad societies) post Phase chromatographic system(Detector:Differential refractometer 2031Plus)Come carry out.
As a result the glucose in saccharified liquid is promptly consumed and is changed into ethanol, and its receipts amount reaches relative to theoretical value 97%(Fig. 7, " only potato residues ").It is therefore shown that without the material for causing fermentation to hinder in saccharified liquid obtained by this method.
Industrial applicability
The method of the present invention can be by carrying out enzyme decomposition and to realizing efficient profit from the raw material of potato tubers With, and can be used for handling it when it is discarded object.And then by the sugar obtained by the saccharification is fermented and Changed, the manufacture of novel liquid fuel can also be implemented.Utilize the decomposition sugar of the raw material from potato of the present invention Change technology can be widely used in effective utilization of its raw material, its its processing when being discarded object.It is sugared as obtained by the technology in addition Compound is useful for efficiently manufacturing liquid fuel.

Claims (7)

1. the manufacture method of saccharide, it is characterised in that by solution fiber acremonium of the potato residues containing hydrolase (Acremonium cellulolyticus)Secretion enzyme liquid individually handled, solution fiber acremonium be that deposit number is FERM BP-11452 solution fiber acremonium TN strains.
2. the method described in claim 1, wherein, induce water with the medium culture solution fiber acremonium containing potato residues The generation of enzyme is solved, thus prepares foregoing secretion enzyme liquid, and use it for the processing of potato residues.
3. the manufacture method of alcohol, it is characterised in that to carrying out alcohol by saccharide obtained by the method described in claim 1 or 2 Fermentation.
4. the method described in claim 3, wherein, carry out alcohol fermentation using Blastocystis yeast.
5. the method described in claim 3, it is the ethanol for carrying out alcohol fermentation to foregoing saccharide using Blastocystis yeast Manufacture method.
6. the method described in claim 3, wherein, fermentative microorganism is carried out with the culture medium of the saccharide containing potato residues Preceding culture, and carry out alcohol fermentation with the fermentative microorganism cultivated before menstruation.
7. the method described in claim 6, wherein, fermentative microorganism is Blastocystis yeast, and alcohol fermentation is alcohol fermentation.
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