CN104973511A - Automatic turnover sling for auto-coating pre-treatment electrophoresis overhead automation vehicle - Google Patents
Automatic turnover sling for auto-coating pre-treatment electrophoresis overhead automation vehicle Download PDFInfo
- Publication number
- CN104973511A CN104973511A CN201510359806.4A CN201510359806A CN104973511A CN 104973511 A CN104973511 A CN 104973511A CN 201510359806 A CN201510359806 A CN 201510359806A CN 104973511 A CN104973511 A CN 104973511A
- Authority
- CN
- China
- Prior art keywords
- suspender
- fixed frame
- sling
- switching mechanism
- skid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/02—Trolleys or crabs, e.g. operating above runways with operating gear or operator's cabin suspended, or laterally offset, from runway or track
- B66C11/04—Underhung trolleys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/12—Electrophoretic coating characterised by the process characterised by the article coated
Abstract
The invention discloses an automatic turnover sling for an auto-coating pre-treatment electrophoresis overhead automation vehicle. The automatic turnover sling comprises a drive car group, a walking car group, a sling attachment frame, a slide, a tilt motor, a slide locking mechanism, a turnover mechanism, a transmission reduction mechanism, a conductive device and a guide rail. The drive car group and the walking car group are connected at the top of the sling attachment frame, and the drive car group and the walking car group are both movably connected on the guide rail. The tilt motor is installed at the upper part of the sling attachment frame. The turnover mechanism is mounted at the bottom of the sling attachment frame. The transmission reduction mechanism is installed at the middle position of the sling attachment frame. The conductive device is transmitted from the upper end of the sling attachment frame to the bottom of the turnover mechanism. The slide is installed above the turnover mechanism through the slide locking mechanism. Through the 360 degrees turnover technology of the sling on an overhead hoist-free lifting automation vehicle, problems on aspects of quality, rhythm, energy reduction and flexibility can be solved so as to reduce energy and minimized consumption of chemical agents.
Description
Technical field
The present invention relates to a kind of suspender, specifically a kind of painting dressing automobiles pre-processing electrophoresis aerial automatic carriage automatic turning suspender.
Background technology
The aerial transporting pattern of pre-processing electrophoresis of coating workshop is divided into two kinds substantially: aerial automatic carriage band elevating sling and suspended chain band swinging sling.Belong to small lot clearance-type respectively and produce flexiblesystem and continous way production inflexibility system in enormous quantities.Carrying out the optimised process of PROCESS FOR TREATMENT down and respective advantage can not merge because the reason entering the angle of the v-groove cannot meet roof, is the problem that auto trade is being discussed always.
Aerial automatic carriage is walked along aluminum alloy rail automatically at pre-processing electrophoresis process section, before each operation position, the suspender of automatic carriage is elevated by cucurbit, then immerse cell body and wave suspender, car body to be processed is waved in tank liquor, because tilting of car body enters groove, car body has dead angle or roof cannot process or process unclean, and car body exists the phenomenon of bubble and crackle after electrophoresis, and repair rate is higher.Existing aerial automatic carriage suspender is elevated with cucurbit, can only run to each station decline-PROCESS FOR TREATMENT-rising, then run to next station, belongs to clearance-type and produces, have beat to limit.But different vehicles can be met and adopt different PROCESS FOR TREATMENT, reach the object of Flexible Production.The continous way in enormous quantities adopting suspended chain band swinging sling to belong to all suspenders of chain traction is produced, but can not overturn, also there is car body has dead angle or roof cannot process or process unclean problem, groove inlet section is long in addition, cell body volume is large, the problems such as energy resource consumption is many, and chemical agent use amount is large.Also there is different vehicles and can not adopt different PROCESS FOR TREATMENT, is rigidity production system.In order to improve the surface quality of electrophoresis, and reducing the energy, reducing the consumption of chemical agent.Can production in enormous quantities be met simultaneously, different vehicles can be met again and adopt different PROCESS FOR TREATMENT.Can solve to improve quality by the aerial technology overturn without the suspender 360 degree on cucurbit lifting automatic carriage, beat, fall the problem of energy, flexibility.
The existing pre-processing electrophoresis self-propelled hoist suspender 15 degree of angles that can only tilt enter groove, the maximum 45 degree of swings of existing suspended chain band swinging sling, car body has dead angle or roof cannot process or process unclean, there is the bad phenomenon such as bubble or crackle in body in white electrophoretic surface quality, affect car surface paint quality, suspender is when waving, the center of gravity disalignment of suspender, if the swing angle of suspender continues to strengthen, then to depart from this line of centers more for the center of gravity of suspender, suspender can produce unstable situation, even there is the danger of upset, therefore the swing angle of existing suspender has larger limitation.
Summary of the invention
The object of the present invention is to provide a kind of painting dressing automobiles pre-processing electrophoresis aerial automatic carriage automatic turning suspender saved lifting time, reduce energy resource consumption, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
A kind of painting dressing automobiles pre-processing electrophoresis aerial automatic carriage automatic turning suspender, comprise and drive dolly group, walking dolly group, suspender fixed frame, skid, upset motor, skid catch gear, switching mechanism, gear reduction mechanism, electric installation and guide rail, described driving dolly group and walking dolly group are connected to the top of suspender fixed frame, and drive dolly group and walking dolly group to be all movably connected on guide rail, described upset motor is arranged on the top of suspender fixed frame, described switching mechanism is arranged on the bottom of suspender fixed frame, described gear reduction mechanism is arranged on the midway location of suspender fixed frame, described electric installation is transmitted to the bottom of switching mechanism by suspender fixed frame upper end, described skid is arranged on the top of switching mechanism by skid catch gear.
As the further scheme of the present invention: described suspender fixed frame is L shape.
As the further scheme of the present invention: described gear reduction mechanism carries out deceleration transmission by synchronous cog belt or chain.
As the present invention's further scheme: the sled connecting car body to be processed is locked on switching mechanism by described sled catch gear.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention can solve to improve quality by the aerial technology without the suspender 360 ° upset on cucurbit lifting automatic carriage, beat, fall the problem of energy, flexibility, suspender can realize wide-angle and enter electrophoresis tank, then can 360 ° of upsets in electrophoresis tank, make car body can not stay each PROCESS FOR TREATMENT of carrying out at dead angle, significantly improve electrophoresis quality, particularly pretreatment stage, is discharged the welding slag be deposited in car body completely by upset; Without cucurbit lifting, continuous walking is to each station top, and the axle be connected with motor by the upset driven by motor on suspender overturns car body and enters groove, and save lifting time, belong to mass production system, production technology beat the soonest can within 1min; Reversal rate can be changed and reach differentiation process, simultaneously because overturn forward the cell body length that 360 ° can be shortened electrophoresis tank; By vehicle cab recognition, allow different vehicle bodies with different reversal rates, and in electrophoresis tank, wave different angles, different automobile types differentiation is produced, and with the satisfied reduction energy, reduces the consumption of chemical agent.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is structural front view of the present invention.
Fig. 3 is structure left view of the present invention.
Fig. 4 is structure birds-eye view of the present invention.
Fig. 5 is the manufacturing line constructional drawing that the present invention is formed.
Detailed description of the invention
Be described in more detail below in conjunction with the technical scheme of detailed description of the invention to this patent.
Refer to Fig. 1-5, a kind of painting dressing automobiles pre-processing electrophoresis aerial automatic carriage automatic turning suspender, comprise and drive dolly group 1, walking dolly group 2, suspender fixed frame 3, skid 4, upset motor 5, skid catch gear 6, switching mechanism 7, gear reduction mechanism 8, electric installation 9 and guide rail 10, described driving dolly group 1 and walking dolly group 2 are connected to the top of suspender fixed frame 3, and drive dolly group 1 and walking dolly group 2 to be all movably connected on guide rail 10, described upset motor 5 is arranged on the top of suspender fixed frame 3, described switching mechanism 7 is arranged on the bottom of suspender fixed frame 3, described gear reduction mechanism 8 is arranged on the midway location of suspender fixed frame 3, described electric installation 9 is transmitted to the bottom of switching mechanism 7 by suspender fixed frame 3 upper end, the sled 4 connecting car body to be processed is locked on switching mechanism 7 by described sled catch gear 6.
Described suspender fixed frame 3 is L shape, facilitate vehicle body automatically to transplant up and down, do not affect side spray to transplant simultaneously, described upset motor is at suspender fixed frame top, by synchronous cog belt or chain deceleration transmission, can not spray on motor reducer when side is sprayed, pass through multi-stage speed-reducing simultaneously, the reduction ratio of reductor can be reduced, reduce motor reducer weight, reach same overturning couple, the upper end of described skid 4 connects car body to be processed, and sled 4 is overturn 360 ° together with car body to be processed by gear reduction mechanism 8 by described switching mechanism 7.
After described driving dolly group 1 and walking dolly group 2 drive suspender fixed frame 3 to advance to each station forward position along the track of guide rail 10, switching mechanism 7 is transferred to by upset motor 5, gear reduction mechanism 8, walk while be inverted into electrophoresis tank 11, walking limit, limit turn to skylight, vehicle body top down after whole car body all immerse in electrophoresis tank 11, certain angle is waved in some walking limit, station limit in groove, ensures that whole car body does not expose the liquid level of electrophoresis tank 11; Some station directly enters the next item down; Limit walking arrives out slot and puts, and carries out 360 ° of liquid level states just going to groove and goes out groove, run to next station and carry out same action by switching mechanism 7, and whole process walking is carried out continuously.By vehicle cab recognition, allow different vehicle bodies with different reversal rates, and in groove, wave different angles, different automobile types differentiation is produced, and with the satisfied reduction energy, reduces the consumption of chemical agent.
The present invention is made up of multiple stage dolly, form the circulating system produced in enormous quantities, described switching mechanism 7 is movably connected in the bottom of suspender fixed frame 3, described gear reduction mechanism 8 is made up of synchronous cog belt and belt wheel, or gear reduction mechanism 8 is made up of chain and sprocket wheel, belt wheel is connected on suspender fixed frame 3 by the attaching parts of axle and axle, the input end of gear reduction mechanism 8 is connected by the output shaft of belt wheel with upset motor 5, after multi-stage speed-reducing, mouth is connected by the axle of belt wheel with switching mechanism 7, upset motor 5 is connected in the top of suspender fixed frame 3, gear reduction mechanism 8 is driven by upset motor 5, switching mechanism 7 is made to rotate along with upset motor 5 and to rotate, and the skid 4 that switching mechanism top is arranged is fixed on the top of switching mechanism 7 by skid catch gear 6, described skid 4 is connected car body to be processed, the receiving end of electric installation 9 is fixed on the top of suspender fixed frame 3, the contact energising when automatic carriage reaches conduction station, passed in trip shaft by cable and conduct electricity the fixed end of carriage, the rotating part of conduction carriage is with trip shaft 360 degree rotation, receive on swinging mounting simultaneously, be transmitted on skid 4 by the skid catch gear 6 of swinging mounting, be transmitted on vehicle body to be processed by skid 4.
The present invention can solve to improve quality by the aerial technology without the suspender 360 ° upset on cucurbit lifting automatic carriage, beat, fall the problem of energy, flexibility, suspender can realize wide-angle and enter electrophoresis tank 11, then can 360 ° of upsets in electrophoresis tank 11, make car body can not stay each PROCESS FOR TREATMENT of carrying out at dead angle, significantly improve electrophoresis quality, particularly pretreatment stage, is discharged the welding slag be deposited in car body completely by upset; Without cucurbit lifting, continuous walking is to each station top, and drive the axle be connected with motor to overturn car body by the upset motor 5 on suspender and enter groove, save lifting time, belong to mass production system, production technology beat the soonest can within 1min; Reversal rate can be changed and reach differentiation process, simultaneously because overturn forward the cell body length that 360 ° can be shortened electrophoresis tank 11; By vehicle cab recognition, allow different vehicle bodies with different reversal rates, and wave different angles in electrophoresis tank 11, different automobile types differentiation is produced, and with the satisfied reduction energy, reduces the consumption of chemical agent.
Above the better embodiment of this patent is explained in detail, but this patent is not limited to above-mentioned embodiment, in the ken that one skilled in the relevant art possesses, various change can also be made under the prerequisite not departing from this patent aim.
Claims (4)
1. a painting dressing automobiles pre-processing electrophoresis aerial automatic carriage automatic turning suspender, comprise and drive dolly group (1), walking dolly group (2), suspender fixed frame (3), skid (4), upset motor (5), skid catch gear (6), switching mechanism (7), gear reduction mechanism (8), electric installation (9) and guide rail (10), it is characterized in that, described driving dolly group (1) and walking dolly group (2) are connected to the top of suspender fixed frame (3), and drive dolly group (1) and walking dolly group (2) to be all movably connected on guide rail (10), described upset motor (5) is arranged on the top of suspender fixed frame (3), described switching mechanism (7) is arranged on the bottom of suspender fixed frame (3), described gear reduction mechanism (8) is arranged on the midway location of suspender fixed frame (3), described electric installation (9) is transmitted to the bottom of switching mechanism (7) by suspender fixed frame (3) upper end, described skid (4) is arranged on the top of switching mechanism (7) by skid catch gear (6).
2. painting dressing automobiles pre-processing electrophoresis according to claim 1 aerial automatic carriage automatic turning suspender, is characterized in that, described suspender fixed frame (3) is L shape.
3. painting dressing automobiles pre-processing electrophoresis according to claim 1 aerial automatic carriage automatic turning suspender, is characterized in that, described gear reduction mechanism (8) carries out deceleration transmission by synchronous cog belt or chain.
4. painting dressing automobiles pre-processing electrophoresis according to claim 1 aerial automatic carriage automatic turning suspender, is characterized in that, the sled (4) connecting car body to be processed is locked on switching mechanism (7) by described sled catch gear (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510359806.4A CN104973511A (en) | 2015-06-26 | 2015-06-26 | Automatic turnover sling for auto-coating pre-treatment electrophoresis overhead automation vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510359806.4A CN104973511A (en) | 2015-06-26 | 2015-06-26 | Automatic turnover sling for auto-coating pre-treatment electrophoresis overhead automation vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104973511A true CN104973511A (en) | 2015-10-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510359806.4A Pending CN104973511A (en) | 2015-06-26 | 2015-06-26 | Automatic turnover sling for auto-coating pre-treatment electrophoresis overhead automation vehicle |
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| Country | Link |
|---|---|
| CN (1) | CN104973511A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105734646A (en) * | 2016-04-28 | 2016-07-06 | 中汽昌兴（洛阳）机电设备工程有限公司 | Eccentric locking mechanism and lifting sling using same |
| CN107740170A (en) * | 2017-11-01 | 2018-02-27 | 中国汽车工业工程有限公司 | A kind of skid body electric installation |
| CN109161954A (en) * | 2018-11-16 | 2019-01-08 | 安徽江淮汽车集团股份有限公司 | Electrophoresis protection device |
| CN114348869A (en) * | 2022-03-11 | 2022-04-15 | 太原矿机电气股份有限公司 | Rotary lifting beam for coal mine monorail crane |
| CN114345651A (en) * | 2022-01-28 | 2022-04-15 | 河南平原智能装备股份有限公司 | Novel skid locking device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102083719A (en) * | 2008-02-21 | 2011-06-01 | 艾森曼设备制造有限及两合公司 | Overhead conveyor system and dip coating line comprising said system |
| CN203715759U (en) * | 2014-03-07 | 2014-07-16 | 安徽江淮汽车股份有限公司 | Hanger for car body electrophoresis |
-
2015
- 2015-06-26 CN CN201510359806.4A patent/CN104973511A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102083719A (en) * | 2008-02-21 | 2011-06-01 | 艾森曼设备制造有限及两合公司 | Overhead conveyor system and dip coating line comprising said system |
| CN203715759U (en) * | 2014-03-07 | 2014-07-16 | 安徽江淮汽车股份有限公司 | Hanger for car body electrophoresis |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105734646A (en) * | 2016-04-28 | 2016-07-06 | 中汽昌兴（洛阳）机电设备工程有限公司 | Eccentric locking mechanism and lifting sling using same |
| CN107740170A (en) * | 2017-11-01 | 2018-02-27 | 中国汽车工业工程有限公司 | A kind of skid body electric installation |
| CN107740170B (en) * | 2017-11-01 | 2023-05-26 | 中国汽车工业工程有限公司 | Sledge body conductive device |
| CN109161954A (en) * | 2018-11-16 | 2019-01-08 | 安徽江淮汽车集团股份有限公司 | Electrophoresis protection device |
| CN114345651A (en) * | 2022-01-28 | 2022-04-15 | 河南平原智能装备股份有限公司 | Novel skid locking device |
| CN114348869A (en) * | 2022-03-11 | 2022-04-15 | 太原矿机电气股份有限公司 | Rotary lifting beam for coal mine monorail crane |
| CN114348869B (en) * | 2022-03-11 | 2022-05-24 | 太原矿机电气股份有限公司 | Rotary lifting beam for coal mine monorail crane |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20151014 |