CN104972310A - Automatic producing system and processing method for insert - Google Patents
Automatic producing system and processing method for insert Download PDFInfo
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- CN104972310A CN104972310A CN201510359425.6A CN201510359425A CN104972310A CN 104972310 A CN104972310 A CN 104972310A CN 201510359425 A CN201510359425 A CN 201510359425A CN 104972310 A CN104972310 A CN 104972310A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
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Abstract
The invention relates to an automatic producing system and processing method for an insert. The automatic producing system for the insert comprises a controller, a bar material machine, a hydraulic machine, a groove milling machine, a feeding and discharging mechanism and a conveying device, wherein the bar material machine, the hydraulic machine, the groove milling machine, the feeding and discharging mechanism and the conveying device are electrically connected with the controller. The feeding and discharging mechanism comprises a first feeding machine, a first discharging machine, a second feeding machine, a second discharging machine and a third feeding machine, wherein the first feeding machine and the first discharging machine are matched with the bar material machine, the second feeding machine and the second discharging machine are matched with the hydraulic machine, and the third feeding machine is matched with the groove milling machine. The conveying device comprises a first conveying device body and a second conveying device body, wherein the two ends of the first conveying device body are connected with the first discharging machine and the second feeding machine respectively, and the two ends of the second conveying device body are connected with the second discharging machine and the third feeding machine respectively. Due to the fact that centralized control is carried out on the bar material machine, the hydraulic machine, the groove milling machine, the feeding and discharging mechanism and the conveying device by the controller, processing parameters of the producing devices can be adjusted by the controller, the balance between supplying and demanding of the devices is guaranteed, the production efficiency is matched, managing is facilitated, carrying and storing of procedures in the production process are omitted, the labor intensity is lowered, and the production efficiency is high.
Description
Technical field
The present invention relates to inserts processing technique field, particularly relate to a kind of Automatic Production System and processing method thereof of inserts.
Background technology
At present, inserts is all generally carry out machine by bar machine, hydraulic press and slotter to add, but in process, each equipment adopts independent control model, and each equipment needs manning to operate, and therefore cost of labor is high; And each operation needs carrying and storage, labour intensity is large, and production efficiency is low.Because bar machine, manufacturing procedure between hydraulic press and slotter are different with efficiency, easily cause the unbalanced supply-demand between equipment, the production efficiency of process equipment is not mated, and adjustment difficulty, produce discontinuous, be unfavorable for management.
Summary of the invention
The object of the present invention is to provide a kind of Automatic Production System and processing method thereof of inserts, single process equipment can be realized and carry out the processing of inserts multistation, reduce cost of labor, enhance productivity.
For realizing object of the present invention, the technical scheme taked is:
A kind of Automatic Production System of inserts, the bar machine, hydraulic press, slotter, charging and discharging mechanism and the conveying device that comprise controller, be electrically connected with controller, the 3rd feeder that charging and discharging mechanism comprises the first feeder of coordinating with bar machine and the first blanking machine, the second feeder coordinated with hydraulic press and the second blanking machine, coordinates with slotter, the second conveying device that conveying device comprises the first conveying device that two ends are connected with the first blanking machine and the second feeder respectively, two ends are connected with the second blanking machine and the 3rd feeder respectively.
Controller drives the first feeder to be sent in bar machine by copper rod, and drives bar machine to carry out machine to bar to add; After bar machined completes, controller drives the first blanking machine to carry out blanking to the semi-finished product be positioned on bar machine, and is delivered to by semi-finished product in the first conveying device; Controller drives the first conveying device semi-finished product to be delivered to the material loading position of the second feeder; Controller drives the second feeder to be sent in hydraulic press by material, and drives hydraulic press to carry out machine to semi-finished product to add; After hydraulic press machine has added, controller drives the second blanking machine to carry out blanking to the semi-finished product be positioned on hydraulic press, and is delivered to by semi-finished product in the second conveying device; Controller drives the second conveying device semi-finished product to be delivered to the material loading position of the 3rd feeder; Controller drives the 3rd feeder to be sent in slotter by material, and drives slotter to complete final machine to semi-finished product to add; After slotter machines, deliver to rewinding platform by slotter discharging opening, inserts finished product is packed, and realizes single process equipment and carries out the processing of inserts multistation, realize the automatic production of inserts.And this production system carries out centralized Control by controller to bar machine, hydraulic press, slotter, charging and discharging mechanism and conveying device, the adjustment of each production equipment machined parameters is realized by controller, be beneficial to the adjustment of each production equipment processing frequency, ensure the equilibrium of supply and demand between each equipment, production efficiency is mated, ensure to produce continuously, be beneficial to production management; And in production process, remove carrying and the storage of each operation from, reduce labour intensity, enhance productivity.Traditional inserts production model, at least needs 6 people to operate, and adopts the Automatic Production System of this inserts, then only need 3 people to meet processing, reduce cost of labor, improve productivity effect.
Below technical scheme is further illustrated:
Further, the Automatic Production System of inserts also comprises the first stock chest and the second stock chest, and the first stock chest docks with the first conveying device, the second feeder, and the second stock chest docks with the second conveying device, the 3rd feeder.Between different operation, stock chest is installed, avoids occurring putty between operation, reduce the adjustment of each production equipment processing frequency, reduce the control overflow of system, improve the stability of system.
Be further, first conveying device and the second conveying device are arranged vertically and coordinate and form L font, hydraulic press is positioned at the docking location of the first conveying device and the second conveying device, and bar machine is arranged in the first conveying device, and slotter is arranged in the second conveying device.Each production equipment is the arrangement of L font, reduces floor space, reduces production cost, improves production environment.
Further, the Automatic Production System of inserts comprises a slotter, two hydraulic presses be arranged side by side and five the bar machines be arranged side by side.When the number of devices ratio of slotter, hydraulic press and bar machine is 1:2:5, slotter, supply and demand between hydraulic press and bar machine more balance, and production efficiency is mated better, prevent from occurring putty between operation or lacking material, make production more smooth and easy.
Further, the Automatic Production System of inserts also comprises voice operated sensor, and voice operated sensor and controller are electrically connected.Voice operated sensor detects production noise, and when noise reaches alarming value, controller controls each production equipment and shuts down process, ensures production safety and the device security of product.
The present invention also provides a kind of processing method of inserts, is processed inserts by the Automatic Production System of inserts, and the processing method of this inserts comprises the following steps:
Raw material part is sent into bar machine by the first feeder;
Bar machine forms semi-finished product after carrying out car dovetail groove, boring endoporus, screw tap and blanking successively to raw material part;
Semi-finished product are sent into the first conveying device by the first blanking machine;
Semi-finished product are delivered to the second feeder by the first conveying device;
Semi-finished product are sent into hydraulic press by the second feeder;
Hydraulic press carries out car water jacket, car internal channel and car taper surface successively to semi-finished product;
Semi-finished product are sent into the second conveying device by the second blanking machine;
Semi-finished product are delivered to the 3rd feeder by the second conveying device;
3rd feeder carries out end face milling teeth groove to semi-finished product, and semi-finished product machine formation inserts.
The processing method of inserts, by carrying out centralized Control to bar machine, hydraulic press, slotter, charging and discharging mechanism and conveying device, is beneficial to the adjustment of the processing frequency of each production equipment, ensures the supply-demand mode between each equipment, produces continuously, is easy to management; And in production process, remove carrying and the storage of each operation from, reduce labour intensity, production efficiency is high.
Compared with prior art, the present invention has following beneficial effect:
The present invention carries out centralized Control by controller to bar machine, hydraulic press, slotter, charging and discharging mechanism and conveying device, the adjustment of each production equipment machined parameters is realized by controller, be beneficial to the adjustment of the processing frequency of each production equipment, ensure the supply-demand mode between each equipment, ensure to produce continuously, be beneficial to management; And in production process, remove carrying and the storage of each operation from, reduce labour intensity, production efficiency is high.Traditional inserts production model, at least needs 6 people to operate, and adopts the Automatic Production System of this inserts, then only need 3 people to meet processing, reduce cost of labor, improve productivity effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of the Automatic Production System of embodiment of the present invention inserts;
Fig. 2 is the control principle drawing of the Automatic Production System of embodiment of the present invention inserts.
Description of reference numerals:
10. controller, 20. bar machines, 30. hydraulic presses, 40. slotters, 50. charging and discharging mechanisms, 510. first feeders, 520. first blanking machines, 530. second feeders, 540. second blanking machines, 550. the 3rd feeders, 610. first conveying devices, 620. second conveying devices, 710. first stock chests, 720. second stock chests, 80. voice operated sensors.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail:
As depicted in figs. 1 and 2, a kind of Automatic Production System of inserts, comprise controller 10, the bar machine 20 be electrically connected with controller 10, hydraulic press 30, slotter 40, charging and discharging mechanism 50 and conveying device, charging and discharging mechanism 50 comprises the first feeder 510 and the first blanking machine 520 coordinated with bar machine 20, the second feeder 530 and the second blanking machine 540 coordinated with hydraulic press 30, the 3rd feeder 550 coordinated with slotter 40, conveying device comprises the first conveying device 610 that two ends are connected with the first blanking machine 520 and the second feeder 530 respectively, the second conveying device 620 that two ends are connected with the second blanking machine 540 and the 3rd feeder 550 respectively.
Controller 10 drives the first feeder 510 to be sent in bar machine 20 by copper rod, and drives bar machine 20 pairs of bars to carry out machine to add; After bar machine 20 machines, controller 10 drives the first blanking machine 520 to carry out blanking to the semi-finished product be positioned on bar machine 20, and is delivered to by semi-finished product in the first conveying device 610; Controller 10 drives the first conveying device 610 semi-finished product to be delivered to the material loading position of the second feeder 530; Controller 10 drives the second feeder 530 to be sent in hydraulic press 30 by material, and drives hydraulic press 30 pairs of semi-finished product to carry out machine to add; After hydraulic press 30 machine has added, controller 10 drives the second blanking machine 540 to carry out blanking to the semi-finished product be positioned on hydraulic press 30, and is delivered to by semi-finished product in the second conveying device 620; Controller 10 drives the second conveying device 620 semi-finished product to be delivered to the material loading position of the 3rd feeder 550; Controller 10 drives the 3rd feeder 550 to be sent in slotter 40 by material, and drives slotter 40 pairs of semi-finished product to complete final machine to add; After slotter 40 machines, deliver to rewinding platform by slotter 40 discharging opening, inserts finished product is packed, and realizes single process equipment and carries out the processing of inserts multistation, realize the automatic production of inserts.And this production system carries out centralized Control by controller 10 pairs of bar machines 20, hydraulic press 30, slotter 40, charging and discharging mechanism 50 and conveying device, the adjustment of each production equipment machined parameters is realized by controller 10, be beneficial to the adjustment of each production equipment process velocity, ensure the supply-demand mode between each equipment, ensure to produce continuously, be beneficial to management; And in production process, remove carrying and the storage of each operation from, reduce labour intensity, production efficiency is high.Traditional inserts production model, at least needs 6 people to operate, and adopts the Automatic Production System of this inserts, then only need 3 people to meet processing, reduce cost of labor, improve productivity effect.
In the present embodiment, as shown in Figure 1, the Automatic Production System of inserts comprises a slotter 40, two hydraulic presses 30 be arranged side by side and five the bar machines 20 be arranged side by side.When the number of devices ratio of slotter 40, hydraulic press 30 and bar machine 20 is 1:2:5, slotter 40, supply and demand between hydraulic press 30 and bar machine 20 more balance, and each production link does not exist putty or lacks material, makes production more smooth and easy.The Automatic Production System of inserts can also arrange the slotter 40 of varying number, hydraulic press 30 and bar machine 20 according to actual needs.
As shown in Figure 1, first conveying device 610 and the second conveying device 620 are arranged vertically and coordinate and form L font, hydraulic press 30 is positioned at the docking location of the first conveying device 610 and the second conveying device 620, bar machine 20 is arranged in the first conveying device 610, and slotter 40 is arranged in the second conveying device 620.Each production equipment is the arrangement of L font, reduces floor space, reduces production cost, improves production environment.
As shown in Figure 1, the Automatic Production System of inserts also comprises the first stock chest 710 and the second stock chest 720, first stock chest 710 docks with the first conveying device 610, second feeder 530, and the second stock chest 720 docks with the second conveying device 620, the 3rd feeder 550.Between different operation, stock chest is installed, avoids occurring putty between operation, reduce the adjustment of each production equipment processing frequency, reduce the control overflow of system, improve the stability of system.
The Automatic Production System of inserts also comprises voice operated sensor 80, and voice operated sensor 80 and controller 10 are electrically connected.Voice operated sensor 80 detects production noise, and when noise reaches alarming value, controller 10 controls each production equipment and shuts down process, ensures production safety and the device security of product.
As depicted in figs. 1 and 2, a kind of processing method of inserts, is processed inserts by the Automatic Production System of inserts, and the processing method of this inserts comprises the following steps:
Raw material part is sent into bar machine 20 by the first feeder 510;
Semi-finished product are formed after bar machine 20 pairs of raw material parts carry out car dovetail groove, boring endoporus, screw tap and blanking successively;
Semi-finished product are sent into the first conveying device 610 by the first blanking machine 520;
Semi-finished product are delivered to the second feeder 530 by the first conveying device 610;
Semi-finished product are sent into hydraulic press 30 by the second feeder 530;
Hydraulic press 30 pairs of semi-finished product carry out car water jacket, car internal channel and car taper surface successively;
Semi-finished product are sent into the second conveying device 620 by the second blanking machine 540;
Semi-finished product are delivered to the 3rd feeder 550 by the second conveying device 620;
3rd feeder 550 pairs semi-finished product carry out end face milling teeth groove, and semi-finished product machine formation inserts.
The present invention carries out centralized Control by controller 10 pairs of bar machines 20, hydraulic press 30, slotter 40, charging and discharging mechanism 50 and conveying device, the adjustment of each production equipment machined parameters is realized by controller 10, be beneficial to the adjustment of the processing frequency of each production equipment, ensure the supply-demand mode between each equipment, ensure to produce continuously, be beneficial to management; And in production process, remove carrying and the storage of each operation from, reduce labour intensity, production efficiency is high.Traditional inserts production model, at least needs 6 people to operate, and adopts the Automatic Production System of this inserts, then only need 3 people to meet processing, reduce cost of labor, improve productivity effect.
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this description is recorded.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be construed as limiting the scope of the patent.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (6)
1. the Automatic Production System of an inserts, it is characterized in that, comprise controller, the bar machine be electrically connected with described controller, hydraulic press, slotter, charging and discharging mechanism and conveying device, described charging and discharging mechanism comprises the first feeder and the first blanking machine that coordinate with described bar machine, the second feeder coordinated with described hydraulic press and the second blanking machine, the 3rd feeder coordinated with described slotter, described conveying device comprises the first conveying device that two ends are connected with described first blanking machine and described second feeder respectively, the second conveying device that two ends are connected with described second blanking machine and described 3rd feeder respectively.
2. the Automatic Production System of inserts according to claim 1, it is characterized in that, also comprise the first stock chest and the second stock chest, described first stock chest docks with described first conveying device, described second feeder, and described second stock chest docks with described second conveying device, described 3rd feeder.
3. the Automatic Production System of inserts according to claim 2, it is characterized in that, described first conveying device and described second conveying device are arranged vertically and coordinate and form L font, described hydraulic press is positioned at the docking location of described first conveying device and the second conveying device, described bar machine is arranged in described first conveying device, and described slotter is arranged in described second conveying device.
4. the automatic system of inserts according to claim 3, is characterized in that, five the described bar machines comprising a described slotter, two the described hydraulic presses be arranged side by side and be arranged side by side.
5. the Automatic Production System of the inserts according to any one of Claims 1-4, is characterized in that, also comprises voice operated sensor, and described voice operated sensor and described controller are electrically connected.
6. a processing method for inserts, comprises the Automatic Production System of the inserts as described in any one of claim 1 to 5, it is characterized in that, comprise the following steps:
Raw material part is sent into bar machine by the first feeder;
Bar machine forms semi-finished product after carrying out car dovetail groove, boring endoporus, screw tap and blanking successively to raw material part;
Described semi-finished product are sent into the first conveying device by the first blanking machine;
Semi-finished product are delivered to the second feeder by the first conveying device;
Semi-finished product are sent into hydraulic press by the second feeder;
Hydraulic press carries out car water jacket, car internal channel and car taper surface successively to semi-finished product;
Semi-finished product are sent into the second conveying device by the second blanking machine;
Semi-finished product are delivered to the 3rd feeder by the second conveying device;
3rd feeder carries out end face milling teeth groove to semi-finished product, and semi-finished product machine formation inserts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510359425.6A CN104972310B (en) | 2015-06-24 | 2015-06-24 | Automatic producing system and processing method for insert |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510359425.6A CN104972310B (en) | 2015-06-24 | 2015-06-24 | Automatic producing system and processing method for insert |
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| CN104972310A true CN104972310A (en) | 2015-10-14 |
| CN104972310B CN104972310B (en) | 2017-05-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714795A (en) * | 2018-08-06 | 2018-10-30 | 任丘市康速机电设备有限公司 | Rod iron automatic machining line |
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| DE202007010097U1 (en) * | 2006-10-03 | 2007-11-15 | Fanuc Robotics Europe S.A. | Industrial robots, in particular for part transfer between two presses |
| CN102975028A (en) * | 2012-11-30 | 2013-03-20 | 天津市天锻压力机有限公司 | Production line for producing oil drill rod joint |
| CN203919463U (en) * | 2014-06-20 | 2014-11-05 | 深圳市杨森精密机械有限公司 | Mould embedded component automatic feeding system |
| CN204771572U (en) * | 2015-06-24 | 2015-11-18 | 佛山市日丰企业有限公司 | Automatic production system of inserts |
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2015
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1404953A (en) * | 2002-02-08 | 2003-03-26 | 陈善元 | Fully numerically-controlled flexible automatic processing line for graphite electrode connector |
| DE202007010097U1 (en) * | 2006-10-03 | 2007-11-15 | Fanuc Robotics Europe S.A. | Industrial robots, in particular for part transfer between two presses |
| CN102975028A (en) * | 2012-11-30 | 2013-03-20 | 天津市天锻压力机有限公司 | Production line for producing oil drill rod joint |
| CN203919463U (en) * | 2014-06-20 | 2014-11-05 | 深圳市杨森精密机械有限公司 | Mould embedded component automatic feeding system |
| CN204771572U (en) * | 2015-06-24 | 2015-11-18 | 佛山市日丰企业有限公司 | Automatic production system of inserts |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714795A (en) * | 2018-08-06 | 2018-10-30 | 任丘市康速机电设备有限公司 | Rod iron automatic machining line |
| CN108714795B (en) * | 2018-08-06 | 2023-12-22 | 任丘市康速机电设备有限公司 | Automatic steel bar processing line |
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| Publication number | Publication date |
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| CN104972310B (en) | 2017-05-10 |
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Address after: 528000 Guangdong province Foshan City Temple Road No. 16 HSBC Building 8 floor Applicant after: RIFENG ENTERPRISE GROUP CO., LTD. Applicant after: WENZHOU RIFENG TECHNOLOGY CO., LTD. Address before: 528000 Guangdong province Foshan City Temple Road No. 16 HSBC Building 8 floor Applicant before: Rifeng Enterprise Co., Ltd., Foshan Applicant before: Foshan market day rich science and technology in enterprise company limited |
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