CN104963261B - Automatic metal net roll flattening machine for cast asphalt pavement of road surface - Google Patents
Automatic metal net roll flattening machine for cast asphalt pavement of road surface Download PDFInfo
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- CN104963261B CN104963261B CN201510414200.6A CN201510414200A CN104963261B CN 104963261 B CN104963261 B CN 104963261B CN 201510414200 A CN201510414200 A CN 201510414200A CN 104963261 B CN104963261 B CN 104963261B
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- metal net
- road surface
- net volume
- flattening machine
- cast asphalt
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Abstract
An automatic metal net roll flattening machine for cast asphalt pavement of a road surface comprises an unwinding mechanism, a flattening mechanism and a laying mechanism, which are arranged on a frame, wherein the laying mechanism comprises a pressing-down device; the pressing-down device comprises a pressing-down roller; and the pressing-down roller is arranged above a metal net touchdown position. The automatic metal net roll flattening machine for the cast asphalt pavement of the road surface, provided by the invention, is advantaged in that unwinding, flattening and laying are integrated; as a metal net can sink into asphalt of the road through the adoption of the pressing-down mechanism, problems in the prior art that transverse cracks are prone to form at connections of the metal net and the metal nets are prone to lose balance when secondary road laying equipment moves on the metal nets are solved; and as the density of a hot-mix asphalt mixture in the upper layer is high, rusting, necking and fracture phenomena of the metal nets caused by the invasion of water are avoided; the construction quality is effectively improved; and the working efficiency is effectively increased.
Description
Technical field
The present invention relates to a kind of automatic flattening machine of metal net volume, more particularly to a kind of mat formation for road surface cast asphalt
The automatic flattening machine of metal net volume.
Background technology
With the further investigation to the technology such as asphalt characteristic and Anti-reflective Crack of Overlaying, relative settlement, cast asphalt
Compound bilayer paves and metal mesh reinforced technology has become the hot spot technology of road surface and bridge floor Asphalt mixture pavement.In basic unit
Lay metal mesh reinforced energy between surface layer to provide enough resistance to tensions to prevent reflection crack, road surface layering and relative settlement
Appearance.At present in cast asphalt paving work progress, metal net volume is generally using strange land flattening, Manual
Mode.This strange land flattening, the mode of Manual can not realize continuous construction, inefficiency, and easily cause constructor
Member is injured；In addition, easily in junction generation transverse crack between wire netting, the secondary roadway paving apparatus in road surface are in metal online mobile
When easily cause the unstability of wire netting, cause the hot-mix asphalt mixture density on upper strata relatively low, cause the intrusion of water so that gold
Category net corrosion, constriction and fracture.Application No. 201310634032.2, publication No. is 103590304, and date of publication is 2014 2
The Chinese patent on the moon 19 discloses the automatic flattening machine of steel wire net volume that a kind of road surface cast asphalt is mated formation, including vehicle frame, car
There are steel wire unreeling structure, steel wire flattening mechanism and steel wire to mat formation mechanism on frame, the steel wire flattening mechanism includes driving
Dynamic device, drive roll, the upper hold-down roller arranged close to drive roll top and the lower hold-down roller arranged close to drive roll bottom, actively
The axial direction of roller, upper hold-down roller and lower hold-down roller three is parallel to each other, and drive roll can be turned round under the driving of driving means；Also wrap
Steel wire guide plate and axially parallel with the axial direction of drive roll idler roller are included, steel wire guide plate is located under drive roll
Side, idler roller is located at the underface of steel wire guide plate outfan, and the minimum point of idler roller outer circumference surface is cylindrical less than hold-down roller
The minimum point of side face.When the automatic flattening machine of the steel wire works, first steel wire is passed sequentially through into drive roll with upper hold-down roller, active
Roller and lower hold-down roller, steel wire guide plate, idler roller, then adjust upper hold-down roller, the adjustment bolt of lower hold-down roller and obtain properly
Thrust, flattening machine traveling, initiative roll shaft drives drive roll to rotate so that steel wire uncoiling, the steel wire after uncoiling is by actively
Default thrust realizes the prestressed elimination of steel wire between roller and upper hold-down roller and lower hold-down roller, realizes the exhibition of steel wire
It is flat；Steel wire after flattening steadily, is smoothly paved on bituminous paving by tensioning wheel and steel wire guide plate, then by two
It is secondary to mat formation, strike off, make the centre positioned at road pavement layer that steel wire is smooth.Although the automatic flattening machine of the steel wire realizes steel
The automatic laying of silk screen volume, but, steel wire simply paves on road surface, is not embedded in Colophonium, therefore, still there is steel wire
Network capacity easily produces transverse crack in junction, and the secondary roadway paving apparatus in road surface easily cause the mistake of steel wire in steel wire online mobile
Steady the problems such as.Further, since the steel wire net volume of the automatic flattening machine of the steel wire is placed on spool, do not fixed, easily
Steel wire net volume is caused to skid when rotating, so as to affect effect of mating formation.
The content of the invention
It is an object of the invention to provide a kind of automatic flattening machine of metal net volume mated formation for road surface cast asphalt, gram
Take prior art and there is wire netting easily in junction generation transverse crack, the secondary roadway paving apparatus in road surface are in metal online mobile meeting
Cause the problem of wire netting unstability.
The object of the present invention is achieved like this, for the automatic flattening machine of metal net volume that road surface cast asphalt is mated formation,
Unreeling structure, flattening mechanism and mechanism of mating formation including the metal net volume being arranged on vehicle frame, mechanism of mating formation includes hold-down devices,
Hold-down devices include lower compression roller, and lower compression roller is arranged on wire netting and the top being located in.The metal net volume being positioned on unreeling structure
Flatten via flattening mechanism, vertical is applied by lower compression roller at wire netting touchdown point, make wire netting be absorbed in road surface
In Colophonium.
In in order to ensure the embedded Colophonium of wire netting, mechanism of mating formation also includes road pavement heating arrangement.Road pavement heating arrangement is heated
Colophonium, increases the viscosity of Colophonium, and with reference to lower compression roller vertical is applied, and wire netting is embedded in pavement asphalt.
In order to avoid lower compression roller destroys the attachment of the flatness and Colophonium on road surface to lower compression roller, lower compression roller is by pull bar and road
Face heater connection.Such setting causes lower compression roller to have the function of heating pavement asphalt simultaneously and wire netting is applied to hang down
The function of straight down force, force pushes wire netting while road pavement Colophonium is heated, and can improve effect of mating formation.
Uncoiling mechanism includes placing the spool of metal net volume, and spool is provided with harmomegathus device.By harmomegathus device by spool with gold
Category net volume tensioning is fixed, and can be prevented metal net volume from rotating and be produced skidding.
Hypertonic device includes the fanning strip of the hydraulic jack and hydraulic jack end being arranged on spool.By adjusting hydraulic oil
The pressure of cylinder causes fanning strip tension metal net volume, realizes fixing.
Flattening mechanism includes the compression roller group be arrangeding in parallel with spool, and it is one group of opposed up and down hold-down roller to compress roller group
Or/and the multiple hold-down rollers being misplaced up and down.Hold-down roller is connected by travelling gear and motor connection, motor with decelerator.
In order that wire netting can smooth be transitioned into flattening mechanism, spool and to compress and be provided with guiding groove between roller group.
Guiding groove includes guide rail, and guide rail is provided with roller.
In order to further improve flattening effect, the screw rod in adjustment upper-lower compacting roller gap is provided with above hold-down roller, by adjusting
The gap of whole upper-lower compacting roller, controls the power of forward and reverse stretching wire netting, reaches the purpose of adjustment metal thickness of net, realizes optimal
Flattening effect.
Also include the running mechanism being arranged on vehicle frame, running mechanism includes steering gear and driving wheel, and steering gear includes setting
The track rod between two front-wheels and the steering wheel being arranged on two front-wheels are put, driving wheel is trailing wheel.
The present invention has the advantages that：
1st, the present invention collection metal net volume uncoiling, flatten, integration of mating formation, by the setting of press mechanism, make wire netting
Can be absorbed in the Colophonium on road surface, overcome easily in junction generation transverse crack between the wire netting of prior art presence,
The secondary roadway paving apparatus in road surface easily cause the problem of the unstability of wire netting, the hot asphalt mixing on upper strata in metal online mobile
Material density is higher, it is to avoid the intrusion of water causes the phenomenon of wire netting corrosion, constriction and fracture.
2nd, the present invention is coordinated using press mechanism and heating device for asphalt pavement, in can making the embedded Colophonium of wire netting, it is ensured that
Wire netting after flattening is smooth with the bituminous paving after cast, effectively increases construction quality.
3rd, the present invention can effectively eliminate the elastic bending of wire netting by the setting of compression roller group, realize different-diameter
The aligning of wire netting.
4th, the present invention is realized the autonomous driving of vehicle frame and is turned to by driving wheel, steering gear.Staff is by turning to
The rotation of disk realizes that travel direction is manipulated, so as to control the direction of motion of the automatic flattening machine of wire netting.By matching hold-down roller
The traveling speed of one to one shell type gear arrangement and driving wheel, you can realize that flattening machine traveling speed flattens speed one of mating formation with wire netting
Cause, realize the automatic flattening of wire netting and continuously mat formation, drastically increase mat formation efficiency and the quality of mating formation of wire netting.
Description of the drawings
Fig. 1 is the planar structure schematic diagram of the present invention；
Fig. 2 is the dimensional structure diagram of the present invention；
Fig. 3 is the compression roller group structural representation in the embodiment of the present invention；
Fig. 4 is the spool structure schematic diagram in the embodiment of the present invention；
Fig. 5 is that the guiding groove in the embodiment of the present invention arranges schematic diagram；
Fig. 6 is the top view of Fig. 5；
Fig. 7 is the lower compression roller structural representation in the embodiment of the present invention.
In figure, 1. unreeling structure, 11. spools, 12. harmomegathus devices, 121. hydraulic jacks, 122. fanning strips, 2. flattening mechanism,
21. compress roller group, and 211. hold-down rollers, 212. screw rods, 22. guiding grooves, 221. guide rails, 222. rollers, 223. supporting plates are 3. mated formation
Mechanism, 31. press mechanisms, 311. lower compression rollers, 312. pull bars, 32. road pavement heating arrangements, 33. guide plates, 4. vehicle frame, before 41.
Wheel, 411. steering wheels, 412. track rods, 42. trailing wheels.
Specific embodiment
With reference to the accompanying drawings and examples the invention will be further described.
Embodiment 1, for the automatic flattening machine of metal net volume that road surface cast asphalt is mated formation, metal net volume is copper mesh
Volume, the road surface includes bridge floor, referring to Fig. 1, Fig. 2 and Fig. 7, including the unreeling structure of the placement copper wire net volume being arranged on vehicle frame 4
1st, the flattening mechanism 2 of copper wire net volume and the mechanism 3 of mating formation of copper mesh of mating formation are flattened, mechanism 3 of mating formation pushes including hold-down devices 31
Device 31 includes lower compression roller 311, and lower compression roller 311 is arranged on copper mesh and the top being located in.
Embodiment 2, uses steel wire net volume in the present embodiment, on the basis of embodiment 1, mating formation in the present embodiment
Mechanism 3 also includes road pavement heating arrangement 32, and the Colophonium of the road pavement of road pavement heating arrangement 32 is heated, and increases the viscosity of Colophonium,
Apply vertical with reference to lower compression roller 311, steel wire is embedded in pavement asphalt.
Referring to Fig. 7, road pavement heating arrangement 32 can also be connected by pull bar 312 with lower compression roller 311, make lower compression roller 311 same
When the function with heating pavement asphalt and the function of active force vertically downward is applied to steel wire, both can guarantee that lower compression roller 311
The automatic healing of bituminous paving after pressing through, can eliminate Colophonium and stick together on lower compression roller 311, so as to ensure the steel wire after flattening again
Flatness after net and cast between bituminous paving.
Referring to Fig. 2, vehicle frame 4 includes front-wheel 41 and trailing wheel 42, and front-wheel 41 is two, steering is provided between two front-wheels 41 horizontal
Pull bar 412, two front-wheels 41 are respectively equipped with steering wheel 411；Trailing wheel 42 is driving wheel, and trailing wheel 42 can adopt Electric Motor Wheel, trailing wheel
42 can also be driven by motor and decelerator.
Referring to Fig. 4, unreeling structure 1 includes spool 11, and three harmomegathus devices 12 are installed on spool 11, and harmomegathus device 12 is by hydraulic oil
Cylinder 121 and fanning strip 122 are constituted, and a hydraulic jack 121 configures three fanning strips 122, and steel wire package enters before spool 11, rises
State of the contracting device 12 in contracting, after spool 11 loads onto steel wire net volume, hydraulic jack 121 is extended, and fanning strip 122 holds out against steel wire
Net volume, so as to steel wire net volume be fixed with spool 11.
Referring to Fig. 5 and Fig. 6, guiding groove 22 is provided between spool 11 and flattening mechanism 2, guiding groove 22 includes supporting plate 223
With the guide rail 221 being arranged on supporting plate 223, guide rail 221 is provided with roller 222, and roller 222 is multiple and be distributed in guide rail
On 221.Multiple rollers are set in guiding groove 22, resistance of the steel wire in guiding groove 22 can be reduced.
Referring to Fig. 2, guiding groove 22 is preferably two and is symmetrical arranged as point of symmetry with the center of spool 11.Further
It is preferred that two guiding grooves 22 are arranged on the inner side of 4 two side walls of vehicle frame.
Referring to Fig. 3, flattening mechanism 2 includes compressing roller group 21, and compressing roller group 21 includes one group of opposed up and down hold-down roller 211
The hold-down roller 211 that " upper five times six " are misplaced.Multiple pressures of the steel wire be arrangeding in parallel with spool 11 through compression roller group 21
More than the 211 reverse stretch bending flattening of tight roller, completely eliminates the stress difference of the upper and lower wire side of steel wire, it is ensured that the steel wire after flattening
Flatness.
Referring to Fig. 2, hold-down roller 211 is connected by travelling gear and motor connection, motor with decelerator.In order to be suitable for difference
The steel wire of thickness, hold-down roller 211 is provided with three screw rods 212 above, and up and down one group of opposed hold-down roller 211 arranges a screw rod
212,11 hold-down rollers 211 that " upper five times six " are misplaced arrange above two screw rods 212.Three independent controls of screw rod 212, this
It is adjustable that sample realizes can the gap between upper-lower compacting roller 211 so that steel wire before and after smoothing degree differ and
Gradually flatten.
Referring to Fig. 2, flattening mechanism 2 and mat formation guide plate 33 is provided between mechanism 3, guide plate 33 is along the output side of steel wire
To being obliquely installed, the higher one end of guide plate 33 near flattening mechanism 2 discharge end, the close road in the relatively low one end of guide plate 33
Face, so that steel wire keeps flat when contacting with the road surface after cast.
Road surface cast asphalt of the present invention mat formation in wire netting automatic flattening machine when working, first metal net volume is installed on
On the spool 11 of unreeling structure 1, spool 11 and the tensioning of metal net volume are fixed by harmomegathus device 12.During uncoiling, first pass through artificial
Move wire netting to guiding groove 22, then two opposed up and down hold-down rollers 211 are sent to by the rotation of spool 11, pass through
The once compression of upper and lower opposed type hold-down roller 211, then through more than the 211 reverse stretch bending flattening of " upper four times five " type hold-down roller, go out
Expect to guide plate 33.After wire netting is contacted with road surface, lower compression roller 311 is subject to road pavement heating arrangement 32 plus heat utilization itself height
While warm road pavement Colophonium is heated wire netting is pressed in Colophonium using the gravity of itself.
Human pilot rotates steering wheel 411, and steering wheel 411 drives track rod 412, so as to realize the motion of flattening machine
The control in direction.By matching the one to one shell type gear arrangement of hold-down roller 211 and the traveling speed of trailing wheel 42, you can realize flattening machine
Traveling speed and wire netting flattening speed of mating formation is consistent, realizes the automatic flattening of wire netting and continuously mats formation, so as to improve work
Efficiency and construction quality.
The present invention is misplaced formula hold-down roller using " upper five times six ", realizes the multiple reverse stretch bending flattening of wire netting, thoroughly
Eliminate the stress difference of the upper and lower wire side of wire netting, it is ensured that the wire netting flatness after flattening.
The present invention is coordinated using press mechanism and heating device for asphalt pavement, it is ensured that the wire netting after flattening and cast
Bituminous paving afterwards is smooth, so as to effectively improve construction quality.
Running mechanism of the present invention drives the steering of front-wheel to realize that steering is adjusted by the rotation of steering gear.By matching flattening
The traveling speed of mechanism driving gear ratio and driving wheel, you can realize that traveling speed flattens speed one of mating formation with wire netting
Cause, realize the automatic flattening of wire netting and continuously mat formation.
Present invention achieves to wide format, the uncoiling of different-thickness wire netting, flatten and mat formation integrated construction.
Claims (9)
1. the cast asphalt automatic flattening machine of metal net volume mated formation in road surface is used for, including being arranged on vehicle frame（4）On wire netting
The unreeling structure of volume（1）, flattening mechanism（2）With mechanism of mating formation（3）, it is characterised in that the mechanism of mating formation（3）Press-fit including under
Put（31）, the hold-down devices（31）Including lower compression roller（311）, the lower compression roller（311）The top being located in positioned at wire netting,
The unreeling structure（1）Including the spool of installing metal net volume（11）, the spool（11）It is provided with harmomegathus device（12）.
It is 2. as claimed in claim 1 to be used for the automatic flattening machine of metal net volume that road surface cast asphalt is mated formation, it is characterised in that
The mechanism of mating formation（3）Also include road pavement heating arrangement（32）.
It is 3. as claimed in claim 2 to be used for the automatic flattening machine of metal net volume that road surface cast asphalt is mated formation, it is characterised in that
The lower compression roller（311）By pull bar（312）With road pavement heating arrangement（32）Connection.
It is 4. as claimed in claim 1 to be used for the automatic flattening machine of metal net volume that road surface cast asphalt is mated formation, it is characterised in that
The harmomegathus device（12）Including being arranged on spool（11）On hydraulic jack（121）And hydraulic jack（121）The fanning strip of end
（122）.
5. the automatic flattening machine of metal net volume mated formation for road surface cast asphalt as described in any one of claim 1-3, its
It is characterised by, the flattening mechanism（2）Including compression roller group（21）, the compression roller group（21）Including one group of opposed up and down pressure
Tight roller（211）Or/and it is misplaced multiple hold-down rollers of formula up and down（211）.
It is 6. as claimed in claim 5 to be used for the automatic flattening machine of metal net volume that road surface cast asphalt is mated formation, it is characterised in that
The spool（11）With compression roller group（21）Between be provided with wire netting guiding groove（22）.
It is 7. as claimed in claim 6 to be used for the automatic flattening machine of metal net volume that road surface cast asphalt is mated formation, it is characterised in that
The guiding groove（22）Including guide rail（221）, the guide rail（221）It is provided with roller（222）.
It is 8. as claimed in claim 5 to be used for the automatic flattening machine of metal net volume that road surface cast asphalt is mated formation, it is characterised in that
The hold-down roller（211）It is provided with the screw rod in adjustment upper-lower compacting roller gap（212）.
9. as claimed in claim 1 or 2 to be used for the automatic flattening machine of metal net volume that road surface cast asphalt is mated formation, its feature exists
In also including running mechanism, the running mechanism includes steering gear and driving wheel, and the steering gear includes being arranged on two front-wheels
（41）Between track rod（412）Be arranged on two front-wheels（41）On steering wheel（411）, the driving wheel is trailing wheel
（42）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510414200.6A CN104963261B (en) | 2015-07-15 | 2015-07-15 | Automatic metal net roll flattening machine for cast asphalt pavement of road surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510414200.6A CN104963261B (en) | 2015-07-15 | 2015-07-15 | Automatic metal net roll flattening machine for cast asphalt pavement of road surface |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104963261A CN104963261A (en) | 2015-10-07 |
| CN104963261B true CN104963261B (en) | 2017-05-17 |
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| CN201510414200.6A Active CN104963261B (en) | 2015-07-15 | 2015-07-15 | Automatic metal net roll flattening machine for cast asphalt pavement of road surface |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113186773B (en) * | 2021-04-15 | 2022-02-15 | 内蒙古中景路桥有限公司 | Road construction method based on building energy conservation |
| CN114808614B (en) * | 2022-04-14 | 2023-05-16 | 湖南文理学院 | Grid reinforced asphalt mixture bridge deck pavement equipment of concrete bridge |
| CN115369710B (en) * | 2022-09-01 | 2024-04-16 | 永铭集团有限公司 | Construction method of anti-crack pavement |
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| EP0015027A1 (en) * | 1979-02-15 | 1980-09-03 | Bruil-Arnhem Wegenbouw B.V. | Reinforced asphalt layer |
| CN1584212A (en) * | 2004-06-16 | 2005-02-23 | 苏崇洲 | Highway asphalt concrete spreading at atmospehre quickly |
| CN101020601A (en) * | 2006-02-16 | 2007-08-22 | 重庆市智翔铺道技术工程有限公司 | Poured epoxytar concrete material and its prepn process |
| CN101736672A (en) * | 2009-12-24 | 2010-06-16 | 重庆市智翔铺道技术工程有限公司 | Embedded pouring asphalt concrete |
| CN103410071A (en) * | 2013-09-02 | 2013-11-27 | 广州珠江黄埔大桥建设有限公司 | Construction method for paving stable sealing layer on steel bridge deck for realizing preventive maintenance |
| CN103590304A (en) * | 2013-12-02 | 2014-02-19 | 重庆交通大学 | Steel wire mesh automatic-flattening machine for road surface pouring-type asphalt pavement |
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2015
- 2015-07-15 CN CN201510414200.6A patent/CN104963261B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0015027A1 (en) * | 1979-02-15 | 1980-09-03 | Bruil-Arnhem Wegenbouw B.V. | Reinforced asphalt layer |
| CN1584212A (en) * | 2004-06-16 | 2005-02-23 | 苏崇洲 | Highway asphalt concrete spreading at atmospehre quickly |
| CN101020601A (en) * | 2006-02-16 | 2007-08-22 | 重庆市智翔铺道技术工程有限公司 | Poured epoxytar concrete material and its prepn process |
| CN101736672A (en) * | 2009-12-24 | 2010-06-16 | 重庆市智翔铺道技术工程有限公司 | Embedded pouring asphalt concrete |
| CN103410071A (en) * | 2013-09-02 | 2013-11-27 | 广州珠江黄埔大桥建设有限公司 | Construction method for paving stable sealing layer on steel bridge deck for realizing preventive maintenance |
| CN103590304A (en) * | 2013-12-02 | 2014-02-19 | 重庆交通大学 | Steel wire mesh automatic-flattening machine for road surface pouring-type asphalt pavement |
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