CN104962978A - Vertical abrasive grain dispensing device for electroplated diamond wire saw - Google Patents
Vertical abrasive grain dispensing device for electroplated diamond wire saw Download PDFInfo
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- CN104962978A CN104962978A CN201510424593.9A CN201510424593A CN104962978A CN 104962978 A CN104962978 A CN 104962978A CN 201510424593 A CN201510424593 A CN 201510424593A CN 104962978 A CN104962978 A CN 104962978A
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Abstract
The invention provides a vertical abrasive grain dispensing device for an electroplated diamond wire saw. The vertical abrasive grain dispensing device comprises a liquid storage tank and a support, wherein a water accumulation box is arranged on the support; a bottom abrasive grain dispensing box is arranged at the top of the water accumulation box; an abrasive grain dispensing vertical secondary tank main body is arranged at the top of the bottom abrasive grain dispensing box; a magnetic assembly is arranged at the bottom of the abrasive grain dispensing vertical secondary tank main body; a driving motor is arranged on one side of the abrasive grain dispensing vertical secondary tank main body; the motor rotating shaft of the driving motor is in transmission connection with an assembly rotating shaft arranged at the bottom of the magnetic assembly by use of a transmission chain. As the abrasive grain dispensing secondary tank main body is vertical, diamond micro-powder is evenly distributed in plating liquid and can be evenly plated around a core wire; besides, due to high electroplating efficiency, a nickel layer is relatively thick, the bonding force of the diamond micro-powder on the core wire is high, and the diamond micro-powder is not easy to drop; the current density is high, the efficiency is high, and hydrogen evolution can be prevented.
Description
Technical field
The present invention relates to a kind of upper sand device, the particularly vertical upper sand device of a kind of electroplating diamond wire saw.
Background technology
The upper sand operation of electroplating diamond wire saw is that diamond particles plating suction is overlayed on wire surface, sand buring method and the knockout method of horizontal type that what tradition adopted at present is, its weak point is: 1, steel wire surface diamond agglomeration is serious; 2, the 360 ° of skewness weighing apparatuses of the diamond particles on steel wire; 3, sand cohesive force on steel wire is insecure, drops once scratching with fingernail; The scroll saw outer diameter tolerance scope of 4, working it out is larger; 5, plating solution can not be recycled; 6, working efficiency is low.
Summary of the invention
The technical problem to be solved in the present invention overcomes existing defect, provides a kind of electroplating diamond wire saw vertical upper sand device, effectively can solve the problem in background technology.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
The invention provides the vertical upper sand device of a kind of electroplating diamond wire saw, comprise liquid-storing box and support, described support is provided with water-logging box, described water-logging box top is provided with the upper sand box in bottom, on described bottom, the top of sand box is provided with the vertical pilot trench main body of sand, the bottom of the vertical pilot trench main body of described upper sand is provided with magnetic force assembly, the side of the vertical pilot trench main body of described upper sand is provided with drive-motor, and the machine shaft of described drive-motor is in transmission connection by transmission chain and is arranged on the assembly rotating shaft of described magnetic force component bottom; The top of the vertical pilot trench main body of described upper sand is provided with sand box on top, described liquid-storing box side is provided with liquid pump, sand box is provided with bottom liquid inlet pipe in described bottom, sand box is provided with top liquid-inlet pipe at described top, and described liquid pump connects described bottom liquid inlet pipe and described top liquid-inlet pipe by tubing; Described water-logging box side is provided with into wire carrier, and described water-logging box is built-in with bottom directional wheel, and on described bottom, on sand box and described top, the middle part of sand box is provided with through wires hole; The top of the vertical pilot trench main body of described upper sand is provided with top directional wheel; Described bottom directional wheel and described top directional wheel are all electrically connected the negative pole of electroplating power supply, and the positive pole of described electroplating power supply is electrically connected sand box on described top.
As a preferred technical solution of the present invention, on described top, the side of sand box is provided with drain pipe, and described drain pipe connects described water-logging box by catheter, connects described liquid-storing box bottom described water-logging box by drainage tube.
As a preferred technical solution of the present invention, described draft tube bottom is provided with strainer, and the feed liquor place of described liquid pump is provided with described strainer.
The beneficial effect that compared with prior art the present invention reaches is:
1, vertical upper sand products characteristics: because upper sand groove body is setting mode, diadust is uniformly distributed in the plating solution, thus around heart yearn also evenly on plating; And because electroplating efficiency is high thus nickel dam is relatively thick, the hold of diadust on heart yearn is high, difficult drop-off;
2, current density is high, efficiency is high, not easily liberation of hydrogen:
3, because anode and cathode distribution is reasonable, plating solution circulation is good, and in plating process, current density is high, electroplating efficiency is high, not easily produces liberation of hydrogen, and product is stablized, and the risk that breaks during use is little;
4, need be few with plating solution: vertical pilot trench agent structure footpath is little, so the electroplate liquid of plating configuration is also relatively few; Needed for plating, diadust demand concentration is low, more reduces diadust and drops into;
5, more common vertical upper sand texture improvement: the peripheral supplementary structure of sand efficiency in increase, significantly improves because sand efficiency on the action of a magnetic field more has;
6, plating solution maintenance, except possessing original plating solution whipped-up structure, it is more lasting that newly-increased plating solution continuous filtration system can ensure that sand plating solution uses, power generating ratio maintenance times.Reduce the problem because product that plating solution is aging caused causes due to poor plating.
Accompanying drawing explanation
Accompanying drawing is used to provide a further understanding of the present invention, and forms a part for specification sheets, together with embodiments of the present invention for explaining the present invention, is not construed as limiting the invention.
In the accompanying drawings:
Fig. 1 is one-piece construction schematic diagram of the present invention;
Number in the figure: 1, liquid-storing box; 2, liquid pump; 3, strainer; 4, agitator; 5, agitator motor; 6, support; 7, wire carrier is entered; 8, base material steel wire; 9, bottom directional wheel; 10, water-logging box; 11, sand box on bottom; 12, bottom liquid inlet pipe; 13, drive-motor; 14, machine shaft; 15, transmission chain; 16, assembly rotating shaft; 17, magnetic force assembly; 18, the vertical pilot trench main body of upper sand; 19, top liquid-inlet pipe; 20, sand box on top; 21, electroplating power supply; 22, drain pipe; 23, catheter; 24, top directional wheel; 25, drainage tube.
Embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
Embodiment: as shown in Figure 1, the vertical upper sand device of a kind of electroplating diamond wire saw of the present invention, comprise liquid-storing box 1 and support 6, described support 6 is provided with water-logging box 10, described water-logging box 10 top is provided with the upper sand box 11 in bottom, on described bottom, the top of sand box 11 is provided with the vertical pilot trench main body 18 of sand, the bottom of the vertical pilot trench main body 18 of described upper sand is provided with magnetic force assembly 17, the side of the vertical pilot trench main body 18 of described upper sand is provided with drive-motor 13, the machine shaft 14 of described drive-motor 13 to be in transmission connection the assembly rotating shaft 16 be arranged on bottom described magnetic force assembly 17 by transmission chain 15, the top of the vertical pilot trench main body 18 of described upper sand is provided with sand box 20 on top, described liquid-storing box 1 side is provided with liquid pump 2, sand box 11 is provided with bottom liquid inlet pipe 12 in described bottom, sand box 20 is provided with top liquid-inlet pipe 19 at described top, and described liquid pump 2 connects described bottom liquid inlet pipe 12 and described top liquid-inlet pipe 19 by tubing, described water-logging box 10 side is provided with into wire carrier 7, and described water-logging box 10 is built-in with bottom directional wheel 9, and on described bottom, on sand box 11 and described top, the middle part of sand box 20 is provided with through wires hole, the top of the vertical pilot trench main body 18 of described upper sand is provided with top directional wheel 24, described bottom directional wheel 9 and described top directional wheel 24 are all electrically connected the negative pole of electroplating power supply 21, and the positive pole of described electroplating power supply 21 is electrically connected sand box 20 on described top.
On described top, the side of sand box 20 is provided with drain pipe 22, and described drain pipe 22 connects described water-logging box 10 by catheter 23, connects described liquid-storing box 1 bottom described water-logging box 10 by drainage tube 25.Form plating solution recycle.
Be provided with strainer 3 bottom described drainage tube 25, the feed liquor place of described liquid pump 2 is provided with described strainer 3.
Base material steel wire 8 can by treatment stage divide into; Non-steel plating line: the base mateiral used when electroplating diamond wire saw enters sand operation, this place steel wire is through pretreatment procedure process; Go up sand steel wire; After steel wire passes through from upper sand equipment, as under the normal working order continuously of upper sand machine, steel wire is the steel wire that sand completes herein, as after the operation process such as follow-up thickening, is diamond fretsaw finished product.
Negative electrode operational system and anode and cathode loop structure: upper sand machine enter wire carrier 7, have both the effect that negative electrode conductive casters and base material steel wire 8 are inducted into sand owner body; Bottom directional wheel 9 by the operation scheme of base material steel wire 8 by level conversion for vertically to run from bottom to top; The top directional wheel 24 of upper sand machine, except electric action in upper sand process, also has turning function, thickeies equipment for base material steel wire 8 being guided to nickel plating; Bottom directional wheel 9 must ensure vertical direction same as top directional wheel 24 when installing; Not touch sassafras through wires hole and anode;
Liquid-storing box 1 is due to impregnating material making, and inside is provided with plating solution and heats and level monitoring system; The upper sand plating solution good for storage configuration and control bath temperature and liquid level effect, in guarantees, sand process has stable bath temperature and liquid level, the plating solution environment needed for guaranteeing in upper sand process.And can be shifted out from frame flexibly, facilitate other attended operations such as later stage plating solution replacing.
Liquid pump 2 includes several surge pumps, pump type of drive of not restricting water supply; Possess water pump separate unit or multiple stage when upper liquid operation by pipeline parallel connection between pump to start, sand tank systems plating solution liquid level in guarantee.And can resume production in the short period of time when indivedual water pump breaks down or switch feeding engine at any time and ensure sand operation continuity.
Upper sand vertical pilot trench main body 18 is made by the anticorrosion tubing of commercial standard, is connected with sand box 20 encapsulation process on sand box 11 on bottom and top, forms complete upper sand groove body.Also be the centre that upper sand has been electroplated.
Feature of the present invention: because the vertical pilot trench main body of upper sand 18 is setting mode, diadust is uniformly distributed in the plating solution, thus around heart yearn also evenly on plating; And because electroplating efficiency is high thus nickel dam is relatively thick, the hold of diadust on heart yearn is high, difficult drop-off; Current density is high, efficiency is high, not easily liberation of hydrogen: due to anode and cathode distribution rationally, plating solution circulation is good, and in plating process, current density is high, electroplating efficiency is high, not easily produces liberation of hydrogen, and product is stablized, and the risk that breaks during use is little; Need be few with plating solution: upper sand vertical pilot trench agent structure footpath is little, so the electroplate liquid of plating configuration is also relatively few; Needed for plating, diadust demand concentration is low, more reduces diadust and drops into; More common vertical upper sand texture improvement: the peripheral supplementary structure of sand efficiency in increase, significantly improves because sand efficiency on the action of a magnetic field more has; Plating solution maintenance, except possessing original plating solution whipped-up structure, it is more lasting that newly-increased plating solution continuous filtration system can ensure that sand plating solution uses, power generating ratio maintenance times.Reduce the problem because product that plating solution is aging caused causes due to poor plating.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (3)
1. the vertical upper sand device of electroplating diamond wire saw, comprise liquid-storing box (1) and support (6), described support (6) is provided with water-logging box (10), it is characterized in that, described water-logging box (10) top is provided with the upper sand box (11) in bottom, on described bottom, the top of sand box (11) is provided with the vertical pilot trench main body (18) of sand, the bottom of the vertical pilot trench main body (18) of described upper sand is provided with magnetic force assembly (17), the side of the vertical pilot trench main body (18) of described upper sand is provided with drive-motor (13), the machine shaft (14) of described drive-motor (13) is in transmission connection by transmission chain (15) and is arranged on the assembly rotating shaft (16) of described magnetic force assembly (17) bottom, the top of the vertical pilot trench main body (18) of described upper sand is provided with sand box (20) on top, described liquid-storing box (1) side is provided with liquid pump (2), sand box (11) is provided with bottom liquid inlet pipe (12) in described bottom, sand box (20) is provided with top liquid-inlet pipe (19) at described top, and described liquid pump (2) connects described bottom liquid inlet pipe (12) and described top liquid-inlet pipe (19) by tubing, described water-logging box (10) side is provided with into wire carrier (7), described water-logging box (10) is built-in with bottom directional wheel (9), and on described bottom, on sand box (11) and described top, the middle part of sand box (20) is provided with through wires hole, the top of the vertical pilot trench main body (18) of described upper sand is provided with top directional wheel (24), described bottom directional wheel (9) and described top directional wheel (24) are all electrically connected the negative pole of electroplating power supply (21), and the positive pole of described electroplating power supply (21) is electrically connected sand box (20) on described top.
2. the vertical upper sand device of a kind of electroplating diamond wire saw according to claim 1, it is characterized in that, on described top, the side of sand box (20) is provided with drain pipe (22), described drain pipe (22) connects described water-logging box (10) by catheter (23), and described water-logging box (10) bottom connects described liquid-storing box (1) by drainage tube (25).
3. the vertical upper sand device of a kind of electroplating diamond wire saw according to claim 2, it is characterized in that, described drainage tube (25) bottom is provided with strainer (3), and the feed liquor place of described liquid pump (2) is provided with described strainer (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510424593.9A CN104962978A (en) | 2015-07-20 | 2015-07-20 | Vertical abrasive grain dispensing device for electroplated diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510424593.9A CN104962978A (en) | 2015-07-20 | 2015-07-20 | Vertical abrasive grain dispensing device for electroplated diamond wire saw |
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| CN104962978A true CN104962978A (en) | 2015-10-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510424593.9A Pending CN104962978A (en) | 2015-07-20 | 2015-07-20 | Vertical abrasive grain dispensing device for electroplated diamond wire saw |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106087013A (en) * | 2016-08-17 | 2016-11-09 | 张士骏 | It is provided with diamond wire electroplating bath and the diamond wire production system of sand leakage avoiding device |
| CN110616452A (en) * | 2019-10-25 | 2019-12-27 | 杨凌美畅新材料股份有限公司 | Vertical electroplating diamond wire saw device and control method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102268717A (en) * | 2011-07-22 | 2011-12-07 | 南京三超金刚石工具有限公司 | Sand feeding method for diamond wire saw |
| CN102899705A (en) * | 2012-08-28 | 2013-01-30 | 无锡超亚环保设备有限公司 | Electroplated diamond wire saw sand-applying device |
| CN203096206U (en) * | 2013-01-28 | 2013-07-31 | 湖州东尼电子有限公司 | Vertical sand feeding electroplating diamond wire sawing device |
| CN204874786U (en) * | 2015-07-20 | 2015-12-16 | 无锡超亚环保设备有限公司 | Electroplate vertical sand device of going up of diamond wire saw |
-
2015
- 2015-07-20 CN CN201510424593.9A patent/CN104962978A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102268717A (en) * | 2011-07-22 | 2011-12-07 | 南京三超金刚石工具有限公司 | Sand feeding method for diamond wire saw |
| CN102899705A (en) * | 2012-08-28 | 2013-01-30 | 无锡超亚环保设备有限公司 | Electroplated diamond wire saw sand-applying device |
| CN203096206U (en) * | 2013-01-28 | 2013-07-31 | 湖州东尼电子有限公司 | Vertical sand feeding electroplating diamond wire sawing device |
| CN204874786U (en) * | 2015-07-20 | 2015-12-16 | 无锡超亚环保设备有限公司 | Electroplate vertical sand device of going up of diamond wire saw |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106087013A (en) * | 2016-08-17 | 2016-11-09 | 张士骏 | It is provided with diamond wire electroplating bath and the diamond wire production system of sand leakage avoiding device |
| CN106087013B (en) * | 2016-08-17 | 2017-12-05 | 张士骏 | It is provided with the diamond wire electroplating bath and diamond wire production system of sand leakage avoiding device |
| CN110616452A (en) * | 2019-10-25 | 2019-12-27 | 杨凌美畅新材料股份有限公司 | Vertical electroplating diamond wire saw device and control method |
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Application publication date: 20151007 |
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