CN104962295A - Bamboo carbonizing and drying integrated device and bamboo carbonizing and drying method - Google Patents
Bamboo carbonizing and drying integrated device and bamboo carbonizing and drying method Download PDFInfo
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- CN104962295A CN104962295A CN201510348119.2A CN201510348119A CN104962295A CN 104962295 A CN104962295 A CN 104962295A CN 201510348119 A CN201510348119 A CN 201510348119A CN 104962295 A CN104962295 A CN 104962295A
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Abstract
The invention discloses a bamboo carbonizing and drying integrated device and a bamboo carbonizing and drying method. The bamboo carbonizing and drying integrated device comprises a horizontal furnace, a steam inlet is arranged on the furnace and communicated with a carbonizing steam pipe in the furnace through a steam electromagnetic valve, and the carbonizing steam pipe is of a bilayer pipe structure. During carbonizing, high-temperature steam directly contacts with bamboo in the furnace; during drying, heat is radiated through heat radiating pieces, the high-temperature steam does not contact with the bamboo in the furnace, and carbonizing-first and drying-second is realized. During carbonizing, general temperature is 130-160 DEG C, humidity is 75-85%, pressure of gas in the furnace is 2-5kg/cm2, and bamboo filaments are desaccharified and degreased after 1-2h; during drying at the second stage, general temperature is 100-130 DEG C, humidity is 5-15%, pressure of the gas in the furnace is normal pressure, water content of the bamboo filaments is lowered to be below 12% after 1-2h, and then the bamboo filaments can be taken out of the furnace and discharged. The bamboo carbonizing and drying integrated device has the advantages that carbonizing and drying which are two different processes with different conditions are integrated into one device, automatic control is realized through a plurality of sensors and electromagnetic valves, and the device is high in efficiency and low in energy consumption.
Description
Technical field
The present invention relates to the processing units of bamboo wood, i.e. the integrated device of a kind of bamboo wood carbonization, oven dry and method thereof.
Background technology
China is the country that bamboo resource is the abundantest in the world, about belongs to kind more than 400 40 more, and bamboo wood kind and cultivated area and accumulation all occupy first place in the world, and the bamboo output that in China's bamboo resource, utility value is the highest accounts for 90% of the world.A few years ago, technician has researched and developed successfully with bamboo wood through being processed into bamboo chip and imposing Phenol aldehyde resin, through the military trucks railway carriage or compartment panel products of hot pressing, technician developed again bamboo curtain splint lamination bamboo plywood form afterwards, and because bamboo plywood form has, intensity is high, good toughness, Young's modulus advantages of higher, obtain the accreditation of building trade, make carbonization square stock with bamboo wood at present, be day by day subject to the people's attention with bamboo side for flitch, the method steps making carbonization square stock of bamboo wood is:
1, collide burst: blocked by former bamboo, then with wafer separator, former bamboo is carried out colliding burst, is divided into some bamboo chips, then with pan mill, bamboo chip is pulverized well-thought-out plan silk;
2, bamboo silk carbonization: bamboo silk is entered in carbide furnace to carry out carbonization, object makes the degreasing of bamboo silk desaccharification, and carbonization temperature controls at 130-160 degree, and carbonization time is 2 hours, obtains yellow silk (yellow netted bamboo silk);
3, dry: good for carbonization yellow silk is sent into drying room and dries, control yellow silk water ratio in 12%, then go out drying room, drying room can discrete and Horizontal drying house;
4, yellow silk health: the yellow silk after oven dry is sent drying shed to and carried out health, naturally shelves in drying shed by yellow silk, and the object of health carries out water balance, makes the water ratio of yellow silk even, makes water ratio must not more than 12%, and the time is a week;
5, rotproofing: by the yellow silk after health process, put into antiseptic solution to soak, the pH value controlling solution is 10.5-11, density is 1.065, add the antiseptic solution of newly joining when density is low, soak time is 15-18 minute, is then taken out by yellow silk, drench unnecessary antiseptic solution, sent into drying room and be dried to water ratio 5%.The preparation of antiseptic solution; Sanitas pours 120-170KG clear water into after adopting entomophthora spirit again, stirs;
6, dipping process: the yellow silk after step 5 rotproofing loads in hanging basket, then the hanging basket that yellow silk is housed is hung in glue pond impregnation, and require that bamboo silk is immersed in glue completely, bamboo silk hanging basket, at 10-20 minute, is hung out impregnation pond, drains by impregnation time controling; Glue is prepared; Virgin rubber adopts rosin modified phenolic glue, carries out glue preparation according to virgin rubber 100 parts, water 80-100 part, urea 1-2 part at Jiao Chizhong, between the pH value of 30% sodium hydroxide control glue to 10.5-11.
7, square stock pressing mold: neat for the bamboo silk after impregnation is put into hopper, send in mold cavity, two ends are patted neat, start to suppress with press again, oil pressure pressure controls (to refer to stop pressurization, start numerical value shown by tensimeter when playing tip nail) between 20-21Mpa.24 pieces of tip nails are squeezed in mould, makes it reach the position of pinning cover plate, after mould pull-out press, install bolt immediately and tightening nut;
8, square bamboo hot setting is shaping: sent in continuous tunnel furnace by the mould after step 7 pressing mold, make the square bamboo curing molding in mould, tunnel in-furnace temperature divides three sections, and be first intensification preheating section, temperature is at 80-100 degree; Centre is hot setting section, and temperature, between 120-140, is finally cooling zone; According to the Fang Zhu requirement of different size, control the transfer rate of continuous tunnel furnace, the time that mould is stopped in tunnel is different; Little Fang Zhu is 10-11 hour, and generous bamboo is 11-30 hour, observes temperature variation at any time, every the temperature of each point for measuring temperature of 1 hour record.Mould from continuous tunnel furnace out after, Temperature fall to 30 ° C, can demoulding, demoulding rear bamboo curing molding.
As from the foregoing, the making step of carbonization square stock is various, especially carbonization, carries out under the condition of high temperature, high humidity and high pressure, with the carbide furnace comparing sealing, be a carbonization each time basket, oven dry carries out under high temperature, low humidity and condition with no pressure, with baking room, the bamboo wood that carbonization is good moves into baking room again, dry, efficiency is lower, and energy consumption is higher.
Summary of the invention
Divide with two kinds of equipment to overcome current bamboo wood carbonization and drying, efficiency is low, the shortcoming that energy consumption is high, the present invention proposes the integrated device of a kind of bamboo wood carbonization, oven dry.
This bamboo wood carbonization, the integrated device of drying, comprise horizontal body of heater, thermal insulation layer is had outside body of heater, there are feeding gate and discharge door in body of heater two ends, bottom of furnace body is covered with track, track there is the dolly of splendid attire bamboo material, dolly there is bamboo wood laying rack, it is characterized in that, body of heater there is steam-in, steam-in is connected with the carbonization vapour pipe of side in body of heater by steam electromagnetic valve, carbonization vapour pipe is two-layer pipe, inner tube has the air discharge duct of a longitudinal direction, the exhaust hole that outer tube has a longitudinal direction to be evenly arranged, outer tube is enclosed within inner tube closely, outer tube is fixed with a gear ring, the output shaft end of the small machine in side is fixed with a gear be meshed with gear ring, small machine is provided with electronicmagnetic control box, during electronicmagnetic control box action, outer tube rotates 180 degree, namely the air discharge duct of inner tube can be made to be communicated with the exhaust hole of outer tube, carbonization steam is discharged, electronicmagnetic control box again action time, outer tube rotates 180 degree, namely the air discharge duct of inner tube can be made to be closed by outer tube, carbonization vapour pipe end is connected with the oven dry vapour pipe of opposite side in body of heater by drying magnetic valve, when carbonization vapour pipe lets off steam in body of heater, dry closed electromagnetic valve, otherwise, oven dry magnetic valve is opened, dry on vapour pipe and be uniformly distributed with radiator element, the end of drying vapour pipe stretches out outside body of heater, the end of drying vapour pipe is provided with solenoid valve, upper of furnace body also has carbonization venting hole, carbonization venting hole is provided with carbonization electromagnetic exhaust valve, in order to discharge body of heater inner high voltage, malaria, upper of furnace body is provided with oven dry venting hole, dry on venting hole and electromagnetism vent fan and Mgs door are installed, the size of being opened by Mgs door can regulate the free air delivery of electromagnetism vent fan, in order to discharge low pressure in body of heater, damp and hot air, controller and several sensors are installed in body of heater.
At the sidewall of body of heater, top and bottom even, temperature sensor, humidity sensor and pressure transmitter are installed, these sensors are all electrically connected with controller, and controller is also electrically connected with electronicmagnetic control box, steam electromagnetic valve, carbonization electromagnetic exhaust valve, oven dry magnetic valve, solenoid valve, electromagnetism vent fan, Mgs door; At the sidewall of body of heater, camera is installed, the display screen electrical connection on camera and controller.
During carbonization, high-temperature steam directly contacts with bamboo wood in body of heater, during oven dry, dispelled the heat by radiator element, high-temperature steam does not contact with bamboo wood in body of heater, first carbonization, post-drying, concrete steps are as follows: first install bamboo material, shut the fire door at body of heater two ends, start-up connector, send into high pressure steam, first stage is carbonization, close and dry magnetic valve, solenoid valve, electromagnetism vent fan and Mgs door, open steam electromagnetic valve and carbonization electromagnetic exhaust valve, electronicmagnetic control box passes through motor action, the air discharge duct of inner tube is communicated with the exhaust hole of outer tube, carbonization steam is discharged, carbonization steam makes bamboo material at high temperature, carbonization is carried out under the condition of high humidity and high pressure, general temperature 130-160 ° C, humidity 75-85%, gaseous tension 2-5kg/cm in body of heater
2, after 1-2 hour, make the degreasing of bamboo silk desaccharification, enter subordinate phase to dry, electronicmagnetic control box passes through motor action, the air discharge duct of inner tube is not communicated with the exhaust hole of outer tube, open oven dry magnetic valve, electromagnetism vent fan and Mgs door, dry steam and pass through magnetic valve, the oven dry vapour pipe of opposite side, heating radiator element, make bamboo material at high temperature, dry under low humidity and condition with no pressure, general temperature 100-130 ° C, humidity 5-15%, in body of heater, gaseous tension is normal pressure, after 1-2 hour, bamboo silk water ratio is made to drop to less than 12%, then just can to come out of the stove discharging.
In the controller, be set with temperature rise curve, moisture curve and pressure history, when the temperature of gas reality in body of heater, humidity, pressure and temperature rise curve, moisture curve and pressure history are inconsistent, can be regulated by the automatic or manual operation of controller, on display screen on controller, the in good time quality reflecting bamboo wood in body of heater, can supply staff's reference.
Advantage of the present invention is integrated in one apparatus by the different process of carbonization and oven dry two different conditions, and in body of heater, side is carbonization vapour pipe, opposite side, for drying vapour pipe, first carbonization post-drying, realizes automatically controlling by several sensors and magnetic valve, efficiency is higher, and energy consumption is lower.
Accompanying drawing explanation
Fig. 1 is main pseudosection (not drawing dolly) of the present invention
Fig. 2 is top plan view of the present invention
Fig. 3 is side cutaway view of the present invention
Fig. 4 is carbonization vapour pipe sectional view of the present invention
Fig. 5 is control flow chart of the present invention
In figure: 1, body of heater, 2, thermal insulation layer, 3, feeding gate, 4, discharge door, 5, track, 6, dolly, 7, laying rack, 8, dry vapour outlet, 9, steam electromagnetic valve, 10, carbonization vapour pipe, 11, exhaust hole, 12, carbonization venting hole, 13, carbonization electromagnetic exhaust valve, 14, dry magnetic valve, 15, dry vapour pipe, 16, radiator element, 17, solenoid valve, 18, dry venting hole, 19, electromagnetism vent fan, 20, Mgs door, 21, temperature sensor, humidity sensor or pressure transmitter, 22, camera, 23, inner tube, 24, air discharge duct, 25, outer tube, 26, gear ring, 27, gear.
Embodiment
As follows to the detailed description of the invention by embodiment below in conjunction with accompanying drawing:
At Fig. 1, Fig. 2, in Fig. 3 and Fig. 4: this bamboo wood carbonization, the integrated device of drying, comprise horizontal body of heater 1, thermal insulation layer 2 is had outside body of heater 1, there are feeding gate 3 and discharge door 4 in body of heater 1 two ends, track 5 is covered with bottom body of heater 1, track 5 there is the dolly 6 of splendid attire bamboo material, dolly 6 there is bamboo wood laying rack 7, there is higher pressure steam inlet body of heater 1 outside, higher pressure steam inlet is connected with the carbonization vapour pipe 10 of side in body of heater by steam electromagnetic valve 9, carbonization vapour pipe 10 is two-layer pipe, inner tube 23 has the air discharge duct 24 of a longitudinal direction, the exhaust hole 11 that outer tube 25 has a longitudinal direction to be evenly arranged, outer tube 25 is enclosed within inner tube 23 closely, outer tube 25 is fixed with a gear ring 26, the output shaft end of the small machine in side is fixed with a gear 27 be meshed with gear ring 26, small machine is provided with electronicmagnetic control box, during electronicmagnetic control box action, outer tube 25 rotates 180 degree, namely the air discharge duct 24 of inner tube 23 can be made to be communicated with the exhaust hole 11 of outer tube 25, high pressure steam is discharged, electronicmagnetic control box again action time, outer tube 25 rotates 180 degree, namely the air discharge duct 24 of inner tube 23 can be made to be closed by outer tube 25, carbonization vapour pipe 10 end is connected with the oven dry vapour pipe 15 of opposite side in body of heater by drying magnetic valve 14, when carbonization vapour pipe 10 lets off steam in body of heater, dry magnetic valve 14 to close, otherwise, dry magnetic valve 14 to open, dry on vapour pipe 15 and be uniformly distributed with radiator element 16, dry the end of vapour pipe 15, drying vapour outlet 8 stretches out outside body of heater 1, dry vapour outlet 8 and solenoid valve 17 is installed, upper of furnace body also has carbonization venting hole 12, carbonization venting hole 12 is provided with carbonization electromagnetic exhaust valve 13, in order to discharge body of heater 1 inner high voltage, malaria, body of heater 1 top is provided with dries venting hole 18, dry on venting hole 18 and electromagnetism vent fan 19 and Mgs door 20 are installed, the size of being opened by Mgs door 20 can regulate the free air delivery of electromagnetism vent fan 19, in order to discharge low pressure in body of heater, damp and hot air, controller and several sensors 21 are installed in body of heater.
At the sidewall of body of heater 1, top and bottom even, temperature sensor, humidity sensor and pressure transmitter 21 is installed, these sensors 21 are all electrically connected with controller, and controller is also electrically connected with electronicmagnetic control box, steam electromagnetic valve 9, carbonization electromagnetic exhaust valve 13, oven dry magnetic valve 14, solenoid valve 17, electromagnetism vent fan 19, Mgs door 20; At the sidewall of body of heater 1, camera 22 is installed, the display screen electrical connection on camera 22 and controller.
During carbonization, high-temperature steam directly contacts with bamboo wood in body of heater, during oven dry, dispelled the heat by radiator element, high-temperature steam does not contact with bamboo wood in body of heater, first carbonization, post-drying, concrete steps are as follows, first install bamboo material, shut the fire door at body of heater two ends, start-up connector, send into high pressure steam, first stage is carbonization, close and dry magnetic valve 14, solenoid valve 17, dry electromagnetism vent fan 19 and Mgs door 20, open steam electromagnetic valve 9 and carbonization electromagnetic exhaust valve 13, electronicmagnetic control box passes through motor action, the air discharge duct 24 of inner tube is communicated with the exhaust hole 11 of outer tube, high pressure steam is discharged, high-temperature steam makes bamboo material at high temperature, carbonization is carried out under the condition of high humidity and high pressure, general temperature 130-160 ° C, humidity 75-85%, gaseous tension 2-5kg/cm in body of heater
2, after 1-2 hour, make the degreasing of bamboo silk desaccharification, enter subordinate phase to dry, electronicmagnetic control box passes through motor action, the air discharge duct of inner tube is not communicated with the exhaust hole of outer tube, open and dry magnetic valve 14, dry electromagnetism vent fan 17 and Mgs door 20, high-temperature steam is by drying magnetic valve 14, dry vapour pipe 15, heating radiator element 16, discharge from oven dry vapour outlet 8, make bamboo material at high temperature, dry under low humidity and condition with no pressure, general temperature 100-130 ° C, humidity 5-15%, in body of heater, gaseous tension is normal pressure, after 1-2 hour, bamboo silk water ratio is made to drop to less than 12%, then close and dry steam and just can to come out of the stove discharging.
In the controller, be set with temperature rise curve, moisture curve and pressure history, when the temperature of gas reality in body of heater, humidity, pressure and temperature rise curve, moisture curve and pressure history are inconsistent, can be regulated by the automatic or manual operation of controller, on display screen on controller, the in good time quality reflecting bamboo wood in body of heater, can supply staff's reference.
Claims (4)
1. a bamboo wood carbonization, the integrated device of drying, comprise horizontal body of heater, thermal insulation layer is had outside body of heater, there are feeding gate and discharge door in body of heater two ends, bottom of furnace body is covered with track, track there is the dolly of splendid attire bamboo material, dolly there is bamboo wood laying rack, it is characterized in that, body of heater there is steam-in, steam-in is connected with the carbonization vapour pipe of side in body of heater by steam electromagnetic valve, carbonization vapour pipe is two-layer pipe, inner tube has the air discharge duct of a longitudinal direction, the exhaust hole that outer tube has a longitudinal direction to be evenly arranged, outer tube is enclosed within inner tube closely, outer tube is fixed with a gear ring, the output shaft end of the small machine in side is fixed with a gear be meshed with gear ring, small machine is provided with electronicmagnetic control box, during electronicmagnetic control box action, outer tube rotates 180 degree, namely the air discharge duct of inner tube can be made to be communicated with the exhaust hole of outer tube, carbonization steam is discharged, electronicmagnetic control box again action time, outer tube rotates 180 degree, namely the air discharge duct of inner tube can be made to be closed by outer tube, carbonization vapour pipe end is connected with the oven dry vapour pipe of opposite side in body of heater by drying magnetic valve, when carbonization vapour pipe lets off steam in body of heater, dry closed electromagnetic valve, otherwise, oven dry magnetic valve is opened, dry on vapour pipe and be uniformly distributed with radiator element, the end of drying vapour pipe stretches out outside body of heater, the end of drying vapour pipe is provided with solenoid valve, upper of furnace body also has carbonization venting hole, carbonization venting hole is provided with carbonization electromagnetic exhaust valve, in order to discharge body of heater inner high voltage, malaria, upper of furnace body is provided with oven dry venting hole, dry on venting hole and electromagnetism vent fan and Mgs door are installed, the size of being opened by Mgs door can regulate the free air delivery of electromagnetism vent fan, in order to discharge low pressure in body of heater, damp and hot air, controller and several sensors are installed in body of heater.
2. the integrated device of a kind of bamboo wood carbonization according to claim 1, oven dry, it is characterized in that, at the sidewall of body of heater, top and bottom even, temperature sensor, humidity sensor and pressure transmitter are installed, these sensors are all electrically connected with controller, and controller is also electrically connected with electronicmagnetic control box, steam electromagnetic valve, carbonization electromagnetic exhaust valve, oven dry magnetic valve, solenoid valve, electromagnetism vent fan, Mgs door; At the sidewall of body of heater, camera is installed, the display screen electrical connection on camera and controller.
3. a bamboo wood carbonization, the method of drying, it is characterized in that, during carbonization, high-temperature steam directly contacts with bamboo wood in body of heater, during oven dry, dispelled the heat by radiator element, high-temperature steam does not contact with bamboo wood in body of heater, first carbonization, post-drying, concrete steps are as follows: first install bamboo material, shut the fire door at body of heater two ends, start-up connector, send into high pressure steam, first stage is carbonization, close and dry magnetic valve, solenoid valve, electromagnetism vent fan and Mgs door, open steam electromagnetic valve and carbonization electromagnetic exhaust valve, electronicmagnetic control box passes through motor action, the air discharge duct of inner tube is communicated with the exhaust hole of outer tube, carbonization steam is discharged, carbonization steam makes bamboo material at high temperature, carbonization is carried out under the condition of high humidity and high pressure, general temperature 130-160 ° C, humidity 75-85%, gaseous tension 2-5kg/cm in body of heater
2, after 1-2 hour, make the degreasing of bamboo silk desaccharification, enter subordinate phase to dry, electronicmagnetic control box passes through motor action, the air discharge duct of inner tube is not communicated with the exhaust hole of outer tube, open oven dry magnetic valve, electromagnetism vent fan and Mgs door, dry steam and pass through magnetic valve, the oven dry vapour pipe of opposite side, heating radiator element, make bamboo material at high temperature, dry under low humidity and condition with no pressure, general temperature 100-130 ° C, humidity 5-15%, in body of heater, gaseous tension is normal pressure, after 1-2 hour, bamboo silk water ratio is made to drop to less than 12%, then just can to come out of the stove discharging.
4. the method for a kind of bamboo wood carbonization according to claim 3, oven dry, it is characterized in that, in the controller, be set with temperature rise curve, moisture curve and pressure history, when the temperature of gas reality in body of heater, humidity, pressure and temperature rise curve, moisture curve and pressure history are inconsistent, can be regulated, on the display screen on controller by the automatic or manual operation of controller, the in good time quality reflecting bamboo wood in body of heater, can supply staff's reference.
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CN105349155A (en) * | 2015-11-24 | 2016-02-24 | 张家港市天源机械制造有限公司 | Smoke road circulating devices in environmental-protection carbonization furnace |
CN105349154A (en) * | 2015-11-24 | 2016-02-24 | 张家港市天源机械制造有限公司 | Environmental-protection carbonization furnace |
CN105382905A (en) * | 2015-11-18 | 2016-03-09 | 广德县永彬竹木工艺品厂 | Machining process method for domestic bamboo flooring |
CN106398727A (en) * | 2016-10-31 | 2017-02-15 | 新奥生态环境治理有限公司 | Heating device for carbonization of garbage |
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CN107538587A (en) * | 2017-08-14 | 2018-01-05 | 南京林业大学 | A kind of rapid drying device and drying means of impregnation bamboo beam |
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CN105382905A (en) * | 2015-11-18 | 2016-03-09 | 广德县永彬竹木工艺品厂 | Machining process method for domestic bamboo flooring |
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CN105349155A (en) * | 2015-11-24 | 2016-02-24 | 张家港市天源机械制造有限公司 | Smoke road circulating devices in environmental-protection carbonization furnace |
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CN108081421A (en) * | 2016-11-22 | 2018-05-29 | 株洲祥能新竹材产业园区开发有限公司 | A kind of carbonization shaping bamboo wood and preparation method and application |
CN106527543A (en) * | 2016-11-26 | 2017-03-22 | 共享铸钢有限公司 | Automatic casting resin temperature control system |
CN107538587A (en) * | 2017-08-14 | 2018-01-05 | 南京林业大学 | A kind of rapid drying device and drying means of impregnation bamboo beam |
CN110654791A (en) * | 2019-09-24 | 2020-01-07 | 安徽新涛光电科技有限公司 | Automatic feeding and discharging device and method for acrylic plate curing furnace body |
CN112815639A (en) * | 2020-12-31 | 2021-05-18 | 哈尔滨傲世干燥设备制造有限公司 | Bamboo carbonization and drying device and processing method thereof |
CN112815639B (en) * | 2020-12-31 | 2022-12-23 | 福建傲世干燥设备有限公司 | Bamboo carbonization and drying device and processing method thereof |
CN114011841A (en) * | 2021-09-23 | 2022-02-08 | 中铁市政环境建设有限公司 | Distributed garbage carbonization treatment system |
CN115624202A (en) * | 2022-10-24 | 2023-01-20 | 青岛海尔空调电子有限公司 | Curing barn and heat pump drying system for drying materials |
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