A kind of device and method of milling sink
Technical field
The present invention relates to a kind of device and method of milling sink, belong to plastic door-window technical field of processing equipment.
Background technology
, it is necessary to which milling sink, conventional sink milling will adjust much repeatedly on single head machine when processing plastic door-window
It is secondary to complete, done on double end machine, and need adjustment repeatedly to complete, work efficiency is low, and production cost is high.
And there is no sychronisation, the sink length of milling is inconsistent, influences quality.
The content of the invention
The defects of for the prior art, the present invention provide a kind of device and method of milling sink, pass through different heads
Combination reaches the equipment that all sinks all once or are twice completed with regard to energy milling.
In order to solve the technical problem, the technical solution adopted by the present invention is:A kind of equipment of milling sink, including machine
Frame, multiple workbench being located in rack and the head for milling section bar being located at respectively on each workbench, the work
Platform is slideably positioned in rack by guide rail, and the head includes multiple heads I and head II being arranged in rack;Head I
Include upper milling cutter, middle milling cutter and lower milling cutter with head II, upper milling cutter and middle milling cutter are vertically installed in same vertical plane;Head
I lower milling cutter is located at the outside of upper milling cutter and middle milling cutter, and is connected with and can adjust between lower milling cutter and upper milling cutter, middle milling cutter
The position adjusting mechanism I of distance, the lower milling cutter of head II, which is connected with, adjusts lower milling cutter relative to position between upper milling cutter, middle milling cutter
Position adjusting mechanism II;Being equipped between the workbench of head makes the consistent sychronisation of milling sink length.
Further, the head includes 2 heads I and 2 heads II, and 2 heads I are symmetrically arranged at the two of rack
End, 2 heads II are symmetrically arranged at the centre of rack.
Further, the position adjusting mechanism I is leading screw and handwheel, and one end of leading screw is connected with the lower milling cutter of head I,
The other end is connected with handwheel, and the position adjusting mechanism II is cylinder, and the piston rod of cylinder is connected with the lower milling cutter of head II.
Further, the sychronisation is synchronous belt clamping plate and synchronous belt, and synchronous belt clamping plate is separately positioned on each work
Make on platform, synchronous belt is between synchronous belt clamping plate.
The invention further relates to a kind of method of the milling sink based on the said equipment, the present invention be directed to the type of different length
Material, combination selection use head I and the different milling cutters of head II.
Further, when profile length is 460-600mm, it is necessary to 2 interior sinks of milling and 1 external flume, inside and outside water
Slot distance is certain and external flume is in the centre position of section bar, at this time using two adjacent II milling section bars of head I and head,
Concretely comprise the following steps:
(1), centre using the middle milling cutter of head I as the section bar processed, the lower milling cutter position of head I is adjusted, by turning
Start wheel and leading screw, make the lower milling cutter of head I and spacing that the middle milling cutter spacing of head I is the interior external flume for wanting milling;
(2), adjustment head II lower milling cutter position, the lower milling cutter for making head II by cylinder first is located in head II
The left side of milling cutter, then adjusts head II in the position of guide rail, and the alignment of its milling cutter want after the sink of milling in place, brake is tightly;
(3), put section bar, respectively using the lower milling cutter milling sink of the middle milling cutter of head I, lower milling cutter and head II.
Further, when profile length is 600-1200mm, it is necessary to 2 interior sinks of milling and 2 external flumes, interior external flume
Spacing is certain and on point symmetry in section bar, at this time using two adjacent II milling section bars of head I and head, specific steps
For:
(1), adjustment head I lower milling cutter position, by rotating handwheel and leading screw, make the lower milling cutter of head I and head I
Middle milling cutter spacing is the spacing for the interior external flume for wanting milling;
(2), adjustment head II lower milling cutter position, the lower milling cutter for making head II by cylinder first is located in head II
The right side of milling cutter, then adjusts head II in the position of guide rail, the alignment of its milling cutter is stopped in place tightly after want the sink of milling;
(3), put section bar, respectively using the middle milling cutter of the middle milling cutter of head I, lower milling cutter and head II, lower milling cutter milling
Sink.
Further, when profile length is 700-1200mm, it is necessary to 2 interior sinks of milling and 2 external flumes, interior external flume
Spacing is certain and on point symmetry in section bar, at this time using two adjacent II milling sinks of head, concretely comprises the following steps:
(1), the one of head II of adjustment lower milling cutter position, the lower milling cutter for making this head II by cylinder is located at the machine
The left side of first II middle milling cutter;
(2)The position of the lower milling cutter of another head II is adjusted, the lower milling cutter of this head II is made positioned at this by cylinder
The right side of the middle milling cutter of head II;
(3), the distance between two heads II of adjustment, the alignment of its milling cutter want after the sink of milling in place, brake is tightly;
(4)Section bar is put, respectively using the middle milling cutter of two heads II, lower milling cutter milling sink.
Further, when profile length is 1200-3000mm, section bar is divided into two sections by V mouthfuls, and one section needs in milling two
Sink and an external flume, external flume are located at the centre of this segment type material, in addition need two interior sinks of milling and two outer water for one section
Groove, middle point symmetry of the interior external flume on this segment type material, at this time using a head I and two II milling sinks of head, head I
Positioned at one end of head, two heads II are located at the other end of head, concretely comprise the following steps:
(1), adjustment head I lower milling cutter position, by rotating handwheel and leading screw, make the lower milling cutter and the machine of head I
The spacing of first I middle milling cutter is to want the spacing of an external flume in milling two;
(2), the adjustment head II adjacent with head I lower milling cutter position, the lower milling cutter of this head II is made by cylinder
Positioned at the left side of the middle milling cutter of this head II, then this head II is adjusted in the position of guide rail, the alignment of its milling cutter is wanted milling
Stop in place during sink tight;
(3), adjust another head II lower milling cutter position, the lower milling cutter of this head II is made positioned at this by cylinder
The right side of the middle milling cutter of head II, then adjust this head II in the position of guide rail, when making the alignment of its milling cutter want the sink of milling
Stop in place tight;
(4), put section bar, respectively using the middle milling cutter of head I and two heads II, lower milling cutter milling sink;
(5), need the section bar of an external flume in milling two not processed close to V mouthfuls of interior sink after the completion of this milling,
Section bar is reapposed at this time, is processed with the lower milling cutter of head II.
Further, when profile length is 1200-3000mm, section bar is divided into the three of short, the middle length in both sides by two V mouthfuls
Segment type material, both sides short section is required for two interior sinks of milling and an external flume, and external flume is located at the centre of place section bar, in
Between long section need two interior sinks of milling and two external flumes, interior external flume spacing is certain and on the both ends pair of place section bar
Claim, at this time using two heads I and two II milling sinks of head, two heads I are located at the both ends of guide rail, two heads II
In the centre of guide rail, concretely comprise the following steps:
(1), the one of head I of adjustment lower milling cutter position, by rotating handwheel and leading screw, make the lower milling of this head I
The spacing of knife and the middle milling cutter of this head I is to want the spacing of an external flume in milling two;
(2), adjustment head II adjacent thereto lower milling cutter position, the lower milling cutter of this head II is made positioned at this by cylinder
The left side of the middle milling cutter of head II, then this head II is adjusted in the position of guide rail, the alignment of its milling cutter is arrived after wanting the sink of milling
Stop tight in position;
(3), adjust another head II lower milling cutter position, the lower milling cutter for making this head II by cylinder is located at
The right side of the middle milling cutter of this head II, then this head II is adjusted in the position of guide rail, after the alignment of its milling cutter is wanted the sink of milling
Stop in place tight;
(4), adjust another head I lower milling cutter position, by rotating handwheel and leading screw, make under this head I
The spacing of milling cutter and the middle milling cutter of this head I is to want the spacing of an external flume in milling two, then adjusts this head I in guide rail
Position, makes the alignment of its milling cutter stop in place tightly after wanting the sink of milling;
(5)Section bar is put, respectively using the middle milling cutter of two heads I and two heads II, lower milling cutter milling section bar;
(6)After the completion of this time milling, both sides short material is not all processed close to V mouthfuls of interior sink, reapposes section bar, is used
The lower milling cutter processing of two heads II.
In order to ensure, the length of milling sink is consistent, and the workbench of each head is equipped with synchronous belt clamping plate, synchronous belt
Synchronous belt is equipped between clamping plate, when head participates in milling, synchronous belt clamping plate of workbench clamps synchronous belt where it, is clipped in synchronization
The workbench taken while movement, are realized synchronous.
Further, the upper milling cutter is used for milling air equalizer opening, method and the milling sink of milling air equalizer opening
Method it is the same, upper milling cutter and middle milling cutter never use at the same time.
Beneficial effects of the present invention:1st, the present invention uses head I and machine by the section bar for different length, combination selection
First II different milling cutters, make no matter section bar how long, be at most fully completed milling twice, work efficiency is high, reduces labor intensity;
2nd, sychronisation is devised, sychronisation works during milling sink, makes the sink length of milling consistent, ensures product quality.
Brief description of the drawings
Fig. 1 is the schematic perspective view of the equipment of milling sink;
Fig. 2 is the dimensional structure diagram of head I;
Fig. 3 is the dimensional structure diagram of head II;
Fig. 4 is the section bar sink machining sketch chart that length is 460-600mm;
Fig. 5 is the section bar sink machining sketch chart that length is 600-1200mm;
Fig. 6 is the section bar sink machining sketch chart that length is 700-1200mm;
Fig. 7 is that length is 1200-3000mm, only one V mouthfuls of section bar sink machining sketch chart;
Fig. 8 is that length is 1200-3000mm, only one V mouthfuls of section bar sink another kind machining sketch chart;
Fig. 9 is that length is 1200-3000mm, has two V mouthfuls of section bar sink machining sketch chart;
In figure:1st, rack, 2, workbench, 3, head I, 4, head II, 5, upper milling cutter, 6, middle milling cutter, 7, lower milling cutter, 8, hand
Wheel, 9, leading screw, 10, cylinder, 11, synchronous belt clamping plate, 12, synchronous belt, 13, section bar, 14, interior sink, 15, external flume, 16, V
Mouthful.
Embodiment
The present invention is described further and limits with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
As shown in Figs. 1-3, for this milling sink equipment structure diagram, including rack 1, the work in rack 1
Make platform 2 and the head for milling section bar on workbench 2, the workbench 2 is slideably positioned in rack 1 by guide rail
On, the head includes multiple heads I 3 and head II 4 being arranged in rack, and head I 3 and head II 4 include upper milling cutter
5th, middle milling cutter 6 and lower milling cutter 7, upper milling cutter 5 and middle milling cutter 6 are vertically installed in same vertical plane;The lower milling cutter 7 of head I 3 is located at
The outside of upper milling cutter 5 and middle milling cutter 6, and it is connected with the position that can adjust distance between lower milling cutter 7 and upper milling cutter 5, middle milling cutter 6
Adjustment mechanism I is put, the lower milling cutter 7 of head II, which is connected with, adjusts position of the lower milling cutter 7 relative to position between upper milling cutter 5, middle milling cutter 6
Put adjustment mechanism II.
In the present embodiment, the head is symmetrically disposed on rack including II 4,2 heads I 3 of 2 heads I 3 and 2 heads
Both ends, 2 heads II 4 are symmetrically disposed on the centre of rack.For convenience, 4 heads are marked respectively in the present embodiment
For No. 1 head, No. 2 heads, No. 3 heads, No. 4 heads, No. 1 head, No. 4 heads are I 3, No. 2 heads of head, No. 3 heads are machine
First II 4.
In the present embodiment, the position adjusting mechanism I is leading screw 9 and handwheel 8, one end of leading screw 9 and the lower milling of head I 3
Knife 7 is connected, and the other end is connected with handwheel 8.Handwheel 8 is rotated, the lower milling cutter 7 for driving head I 3 by leading screw 9 moves, so as to adjust
Distance between the lower milling cutter 7 and upper milling cutter 5, middle milling cutter 6 of head I.The position adjusting mechanism II is cylinder 10, the work of cylinder 10
Stopper rod is connected with the lower milling cutter 7 of head II 4.Cylinders retract, the lower milling cutter 7 of head II is in upper milling cutter 5, the left side of middle milling cutter 6, gas
Cylinder stretches out, and for the lower milling cutter 7 of head II 4 on upper milling cutter 5, the right side of middle milling cutter 6, cylinder stroke determines the lower milling cutter 7 of head II 4
With upper milling cutter 5, the distance of middle milling cutter 6, cannot change after designing.
In the present embodiment, the sychronisation is synchronous belt clamping plate 11 and synchronous belt 12, and synchronous belt clamping plate 11 is set respectively
On each workbench 2, synchronous belt 12 is between synchronous belt clamping plate 11.When head participates in milling, workbench 2 is same where it
Step band clamping plate 11 clamps synchronous belt 12, and the workbench 2 being clipped on synchronous belt 12 while movement, are realized synchronous.
A kind of method of the milling sink based on the said equipment, in the present embodiment, 13 length of institute's processing type material is 460-
600mm, it is necessary to the interior sink 14 of milling 2 and 1 external flume 15, external flume 15 in the centre position of section bar 13, interior sink 14 away from
The distance of 45 ° of chamfered inside end 15-30mm of release material 13, interior sink 14 both sides on section bar 13 are symmetrical, at this time using No. 1
Head and No. 2 head milling section bars, as shown in figure 4, concretely comprising the following steps:
(1), with the middle milling cutter 6 of No. 1 head for the centre for the section bar processed, adjust No. 1 head 7 position of lower milling cutter,
By rotating handwheel 8 and leading screw 9, it is to want the inside and outside water of milling to make the lower milling cutter 7 of No. 1 head and 6 spacing of middle milling cutter of No. 1 head
The spacing of groove;
(2), adjustment No. 2 heads 7 position of lower milling cutter, first by cylinder 10 make No. 2 heads lower milling cutter 7 be located at No. 2
The left side of the middle milling cutter 6 of head, then adjusts No. 2 heads in the position of guide rail, after the alignment of its milling cutter is wanted the sink of milling
Stop in place tight;
(3), put section bar 13, respectively using 7 milling of lower milling cutter of the middle milling cutter 6 of No. 1 head, lower milling cutter 7 and No. 2 heads
Sink.
Equally, middle milling cutter 6, the 7 milling section bar 13 of lower milling cutter of 7, No. 4 heads of lower milling cutter of No. 3 heads can also be used, is led to
Crossing cylinder 10 makes the lower milling cutter 7 of No. 3 heads positioned at the right side of the middle milling cutter 6 of No. 3 heads, other methods of adjustment and above-mentioned steps phase
Together.
Equally, 4 heads can also be all adjusted, 1 section bar of No. 1 head and No. 2 head millings, No. 3 heads and 4
Number 1 section bar of head milling, while 2 section bars of milling.
When each head participates in milling, synchronous belt clamping plate of workbench clamps synchronous belt where it, is clipped on synchronous belt
Workbench is mobile at the same time, realizes that synchronously the length of institute's milling sink is consistent, ensures product quality.
Embodiment 2
The structure of the equipment of milling sink is identical with embodiment 1 in the present embodiment.
As shown in figure 5, when processing length is the section bar 12 of 600-1200mm, it is necessary to the interior sink 14 of milling 2 and 2 outer water
Groove 15, interior external flume spacing 80mm, interior sink 14 is apart from the distance of 45 ° of chamfered inside end 15-30mm of section bar 13, sink pair
It is symmetrical in section bar both ends, at this time using No. 1 head and No. 2 head milling section bars, concretely comprise the following steps:
(1), adjustment No. 1 head 7 position of lower milling cutter, by rotating handwheel 8 and leading screw 9, make the lower milling cutter 7 of No. 1 head
6 spacing of middle milling cutter with No. 1 head is the spacing for the interior external flume for wanting milling;
(2), adjustment No. 2 heads 7 position of lower milling cutter, first by cylinder 10 make No. 2 heads lower milling cutter 7 be located at No. 2
The right side of the middle milling cutter 6 of head, then adjusts No. 2 heads in the position of guide rail, the alignment of its milling cutter is arrived after wanting the sink of milling
Stop tight in position;
(3), put section bar 13, respectively using the middle milling cutter 6 of No. 1 head, lower milling cutter 7 and No. 2 heads middle milling cutter 6, under
7 milling sink of milling cutter.
Equally, the middle milling cutter 6, the middle milling cutter 6 of lower milling cutter 7 and No. 4 heads, 7 milling of lower milling cutter of No. 3 heads can also be used
Section bar, makes the lower milling cutters 7 of No. 3 heads positioned at the left side of the middle milling cutter 6 of No. 3 heads by cylinder 10, other methods of adjustment with it is upper
It is identical to state step.
Equally, 4 heads can also be all adjusted, 1 section bar of No. 1 head and No. 2 head millings, No. 3 heads and 4
Number 1 section bar of head milling, while 2 section bars of milling.
When each head participates in milling, synchronous belt clamping plate of workbench clamps synchronous belt where it, is clipped on synchronous belt
Workbench is mobile at the same time, realizes that synchronously the length of institute's milling sink is consistent, ensures product quality.
Embodiment 3
The structure of the equipment of milling sink is identical with embodiment 1 in the present embodiment.
As shown in fig. 6, when processing length is the section bar 13 of 700-1200mm, it is necessary to the interior sink 14 of milling 2 and 2 outer water
Groove 15, interior external flume spacing is certain and on point symmetry in section bar 13, at this time using No. 2 heads and No. 3 head milling sinks,
Concretely comprise the following steps:
(1), No. 2 heads of adjustment 7 position of lower milling cutter, the lower milling cutter 7 for making No. 2 heads by cylinder 10 is located at No. 2 heads
Middle milling cutter 6 left side;
(2)The position of the lower milling cutter 7 of No. 3 heads is adjusted, the lower milling cutter 7 for making No. 3 heads by cylinder 10 is located at No. 3 heads
Middle milling cutter 6 right side;
(3), the distance between No. 2 heads of adjustment and No. 3 heads, the alignment of its milling cutter is stopped in place after wanting the sink of milling
Tightly;
(4)Section bar 13 is put, respectively using the middle milling cutter 6 of No. 2 heads and No. 3 heads, 7 milling sink of lower milling cutter.
When each head participates in milling, synchronous belt clamping plate of workbench clamps synchronous belt where it, is clipped on synchronous belt
Workbench is mobile at the same time, realizes that synchronously the length of institute's milling sink is consistent, ensures product quality.
Embodiment 4
The structure of the equipment of milling sink is identical with embodiment 1 in the present embodiment.
As shown in fig. 7, when processing length is 1200-3000mm, the only section bar 13 of V mouth 16 when, section bar 13 is by V mouthfuls
16 points are two sections, wherein short one section needs the interior sink 14 of milling two and an external flume 15, external flume 15 is located at this segment type material
Centre, in addition interior sink 14 needs two interior water of milling for one section apart from the distance of 45 ° of chamfered inside end 15-30mm of section bar
Groove 14 and two external flumes 15, interior external flume spacing 80mm, 45 ° chamfered inside end 15-30mms of the interior sink 14 apart from section bar
Distance, sink is symmetrical on this segment type material both ends, at this time using No. 1 head, No. 2 heads, No. 3 head milling sinks, specifically
Step is:
(1), adjustment No. 1 head lower milling cutter 7 position, by rotating handwheel 8 and leading screw 9, make the lower milling cutter of No. 1 head
The spacing of the middle milling cutter 6 of 7 and No. 1 heads is to want the spacing of an external flume in milling two;
(2), No. 2 heads of adjustment lower milling cutter 7 position, the lower milling cutter 7 for making No. 2 heads by cylinder 10 is located at No. 2 machines
The left side of the middle milling cutter 6 of head, then adjust No. 2 heads in the position of guide rail, when the alignment of its milling cutter is wanted the sink of milling in place
Stop tight;
(3), No. 3 heads of adjustment lower milling cutter 7 position, the lower milling cutter 7 for making No. 3 heads by cylinder 10 is located at No. 3 machines
The right side of the middle milling cutter 6 of head, then adjust No. 3 heads in the position of guide rail, when the alignment of its milling cutter is wanted the sink of milling in place
Stop tight;
(4), put section bar 13, respectively using No. 1 head, No. 2 heads, No. 3 heads middle milling cutter 6,7 milling water of lower milling cutter
Groove;
(5), need after the completion of this milling the section bar of an external flume in milling two close to V mouths 16 interior sink 14 without plus
Work, reapposes section bar at this time, is processed with the lower milling cutter of No. 2 heads.
Equally, as shown in figure 8, No. 4 heads, No. 3 heads, the middle milling cutter 6 of No. 2 heads, 7 milling of lower milling cutter can also be used
Section bar, method of adjustment are identical with above-mentioned steps.When each head participates in milling, synchronous belt clamping plate of workbench is clamped together where it
Band, the workbench being clipped on synchronous belt while movement are walked, realizes that synchronously the length of institute's milling sink is consistent, ensures product quality.
Embodiment 5
The structure of the equipment of milling sink is identical with embodiment 1 in the present embodiment.
As shown in figure 9, when length is 1200-3000mm, has the section bar 13 of two V mouths 16, section bar is by two 16 points of V mouths
For the three-segment type material of short, the middle length in both sides, both sides short section is required for the interior sink 14 of milling two and an external flume 15, and outer water
Groove 15 will be in the centre position of this segment type material, distance of the interior sink 14 apart from 45 ° of chamfered inside end 15-30mm of section bar;In
Between long section need the interior sink 14 of milling two and two external flumes 15, interior external flume spacing 80mm, 45 ° apart from section bar of interior sink 14
The distance of chamfered inside end 15-30, and it is symmetrical on the both ends of place section bar, at this time using No. 1 head, No. 2 heads, 3
Number head, No. 4 head milling sinks, concretely comprise the following steps:
(1), adjustment No. 1 head 7 position of lower milling cutter, by rotating handwheel 8 and leading screw 9, make the lower milling cutter 7 of No. 1 head
Spacing with the middle milling cutter 6 of No. 1 head is to want the spacing of an external flume in milling two;
(2), No. 2 heads of adjustment 7 position of lower milling cutter, the lower milling cutter 7 for making No. 2 heads by cylinder 10 is located at No. 2 heads
Middle milling cutter 6 left side, then adjust No. 2 heads in the position of guide rail, the alignment of its milling cutter is stopped in place tightly after want the sink of milling;
(3), No. 3 heads of adjustment lower milling cutter 7 position, the lower milling cutter 7 for making No. 3 heads by cylinder 10 is located at No. 3 machines
The right side of the middle milling cutter 6 of head, then No. 3 heads are adjusted in the position of guide rail, the alignment of its milling cutter is stopped in place after wanting the sink of milling
Tightly;
(4), adjustment No. 4 heads lower milling cutter 7 position, by rotating handwheel 8 and leading screw 9, make the lower milling cutter of No. 4 heads
The spacing of the middle milling cutter 6 of 7 and No. 4 heads is to want the spacing of an external flume in milling two, then adjusts No. 4 heads in the position of guide rail
Put, the alignment of its milling cutter is stopped in place tightly after wanting the sink of milling;
(5)Section bar 13 is put, respectively using No. 1 head, No. 2 heads, No. 3 heads, the middle milling cutter 6 of No. 4 heads, lower milling cutter
7 milling section bars;
(6)After the completion of this time milling, both sides short material is not all processed close to the interior sink 14 of V mouths 16, reapposes type
Material, is processed with the lower milling cutter 7 of No. 2 heads, No. 3 heads.
Described above only explains the basic principle of the present invention, and those skilled in the art can many changes may be made according to prompting,
The design of such as each head can use high-speed electric expreess locomotive to use electric mill, and above-mentioned change belongs to the prior art, it is impossible to for limiting
Determine protection scope of the present invention, protection scope of the present invention is subject to claim.