CN204725169U - A kind of novel clamp for sawing machine - Google Patents
A kind of novel clamp for sawing machine Download PDFInfo
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- CN204725169U CN204725169U CN201520214270.2U CN201520214270U CN204725169U CN 204725169 U CN204725169 U CN 204725169U CN 201520214270 U CN201520214270 U CN 201520214270U CN 204725169 U CN204725169 U CN 204725169U
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Abstract
本实用新型公开了一种新型锯床夹具,其结构特点是:电机和基座固定连接,基座上端左右二边固定设置有二段导轨,导轨安装有滑块,其上铺设有一块底板,底板下端中间设置有丝杆块,丝杆块安装在丝杆上,底板左上端设置连接有左侧可调板,底板右上端设置连接有右侧可调板,右侧可调板右侧端固定安装侧板,垂直式快速夹具、压头和调节螺母组成一个整体分别固定在左侧可调板和右侧可调板上;垂直式快速夹具连接顶块,在底板下端还安装有左侧限位开关和右侧限位开关,本实用新型具有以下优点:充分外部空间,在有限空间内达到最优使用上限;调节两侧调节板能适应不同大小的板材装夹;调节压头高度及伸出距离,能适应不同厚度的板材装夹。
The utility model discloses a new fixture for a sawing machine, which has the following structural features: a motor and a base are fixedly connected, two sections of guide rails are fixedly arranged on the left and right sides of the upper end of the base, slide blocks are installed on the guide rails, and a base plate is laid on the base plate. There is a screw block in the middle of the lower end, the screw block is installed on the screw rod, the left upper end of the bottom plate is connected to the left adjustable plate, the right upper end of the bottom plate is connected to the right adjustable plate, and the right end of the right adjustable plate is fixed The side plate is installed, and the vertical quick clamp, the pressure head and the adjusting nut form a whole and are respectively fixed on the left adjustable plate and the right adjustable plate; the vertical quick clamp connects the top block, and a left limiting Position switch and limit switch on the right side, the utility model has the following advantages: the external space is sufficient, and the optimal use upper limit is reached in the limited space; the adjustment plates on both sides can be adapted to the clamping of plates of different sizes; the height and extension of the pressure head can be adjusted It can adapt to the clamping of plates with different thicknesses.
Description
技术领域 technical field
本实用新型涉及一种新型锯床夹具。 The utility model relates to a novel sawing fixture.
背景技术 Background technique
锯床是机械加工中常用到的一种加工设备,适合于板材的切割加工。为便于加工生产,锯床离不开新型锯床夹具的使用。新型锯床夹具的应用能方便板材的夹装及加工。一般新型锯床夹具都有其适合的加工板材范围。生产加工中会根据板材大小更换夹具。受制于夹具重量偏大,往往人们在安装后很少对其进行更换,而更倾向于不同的锯床加工不同尺寸的板材。这些新型锯床夹具的缺陷某种程度上增加了加工经费,且浪费生产设备资源。 Saw machine is a kind of processing equipment commonly used in mechanical processing, which is suitable for cutting and processing of plates. In order to facilitate processing and production, the sawing machine is inseparable from the use of new sawing machine fixtures. The application of the new sawing fixture can facilitate the clamping and processing of the plate. Generally, new sawing fixtures have their suitable range of processing plates. During production and processing, fixtures will be replaced according to the size of the plate. Due to the heavy weight of the fixture, people seldom replace it after installation, and prefer to use different sawing machines to process plates of different sizes. The defects of these new sawing machine fixtures increase processing expenses to some extent, and waste production equipment resources.
发明内容 Contents of the invention
本实用新型的目的是为了发明一种通用性强的新型锯床夹具,充分发挥其可调节性、通用性强的优势,做到一种夹具适用多种板材的加工,从而节约生产资源,响应了发展节约型社会的社会主题。 The purpose of this utility model is to invent a new type of sawing fixture with strong versatility, give full play to its advantages of adjustability and strong versatility, and achieve a fixture suitable for processing various plates, thereby saving production resources and responding The social theme of developing a conservation-minded society.
本实用新型的目的主要是通过下列技术方案得以实现的:一种新型锯床夹具,主要由电机、导轨、侧板、垂直式快速夹具、外部支撑架、压头、调节螺母、左侧可调板、滑块、底板、顶块、右侧可调板、基座、限位开关、丝杆块和丝杆组成;所述限位开关由左侧限位开关和右侧限位开关组成,其特征在于:电机和基座固定连接,基座上端左右二边固定设置有二段导轨,导轨安装有滑块,其上铺设有一块底板,底板下端中间设置有丝杆块,丝杆块安装在丝杆上,底板左上端设置连接有左侧可调板,底板右上端设置连接有右侧可调板,右侧可调板右侧端固定安装侧板,垂直式快速夹具、压头和调节螺母组成一个整体分别固定在左侧可调板和右侧可调板上;垂直式快速夹具连接顶块,在底板下端还安装有左侧限位开关和右侧限位开关。 The purpose of this utility model is mainly achieved through the following technical solutions: a new type of sawing fixture, mainly composed of motor, guide rail, side plate, vertical quick fixture, external support frame, pressure head, adjusting nut, left adjustable plate , slider, bottom plate, top block, right adjustable plate, base, limit switch, screw block and screw rod; the limit switch is composed of left limit switch and right limit switch, which It is characterized in that: the motor and the base are fixedly connected, and two sections of guide rails are fixed on the left and right sides of the upper end of the base. The guide rails are equipped with sliders, and a bottom plate is laid on it, and a screw block is arranged in the middle of the lower end of the bottom plate. On the screw rod, the left upper end of the bottom plate is connected to the left adjustable plate, the upper right end of the bottom plate is connected to the right adjustable plate, the right end of the right adjustable plate is fixedly installed with a side plate, vertical quick clamp, pressure head and adjustment The nuts form a whole and are respectively fixed on the left adjustable plate and the right adjustable plate; the vertical fast clamp is connected to the top block, and the left limit switch and the right limit switch are also installed at the lower end of the bottom plate.
进一步的,所述左侧可调板和底板通过螺母连接,左侧可调板和其上方的垂直式快速夹具通过螺母连接,利用底板上预制的孔可在水平方向调节左侧可调板的位置,垂直式快速夹具随左侧可调板一起移动,从而适应尺寸较小的板材。 Further, the left adjustable plate and the bottom plate are connected by nuts, the left adjustable plate and the vertical quick clamp above it are connected by nuts, and the left adjustable plate can be adjusted in the horizontal direction by using the prefabricated holes on the bottom plate. position, the vertical quick clamp moves with the left adjustable plate to accommodate smaller sized panels.
进一步的,所述右侧可调板底板通过螺母连接,右侧可调板和其上方的垂直式快速夹具通过螺母连接,利用底板上预制的孔可在水平方向调节左侧可调板的位置,垂直式快速夹具随右侧可调板一起移动,从而适应尺寸较小的板材。 Further, the bottom plate of the right adjustable plate is connected by nuts, the right adjustable plate and the vertical quick clamp above it are connected by nuts, and the position of the left adjustable plate can be adjusted in the horizontal direction by using the prefabricated holes on the bottom plate , the vertical quick clamp moves with the right adjustable plate to accommodate smaller sized plates.
进一步的,所述左侧可调板和右侧可调板均调节到最靠里侧时,此时适用于加工最小板材;当左侧可调板右侧可调板均调节到最靠外侧时,此时适用于加工最大板材。 Further, when both the left adjustable plate and the right adjustable plate are adjusted to the innermost side, it is suitable for processing the smallest plate at this time; when the left adjustable plate and the right adjustable plate are both adjusted to the outermost , this time is suitable for processing the largest plate.
进一步的,所述压头通过调节螺母固定在垂直式快速夹具上,松开调节螺母可在垂直和水平两方向调节;垂直方向调节压头则可使其能装夹厚度不同的板材;水平方向调节压头则可根据板材实际情况确定其最适合压紧的位置。 Further, the indenter is fixed on the vertical fast clamp through the adjusting nut, and the adjusting nut can be loosened to adjust in both vertical and horizontal directions; adjusting the indenter in the vertical direction can make it possible to clamp plates with different thicknesses; Adjusting the pressure head can determine the most suitable position for pressing according to the actual situation of the plate.
进一步的,所述电机运转带动丝杆同方向旋转,带动丝杆块和固定在丝杆块上的底板一起做水平运动。 Further, the operation of the motor drives the screw to rotate in the same direction, and drives the screw block and the bottom plate fixed on the screw block to move horizontally together.
进一步的,所述左侧可调板、右侧可调板)和其配套的垂直式快速夹具、压头、调节螺母及固定在夹具上的板材一起做水平运动。 Further, the left adjustable plate, the right adjustable plate) and their supporting vertical fast clamps, pressure heads, adjusting nuts and plates fixed on the clamps move horizontally together.
进一步的,所述底板向左运动,碰到左侧限位开关后电机改变转向,底板向右运动。运动到右侧碰到右侧限位开关后电机改变转向,底板随即改向左运动。如此,底板在导轨上做往复运动。从而完成一个工作行程。 Further, the base plate moves to the left, and the motor changes direction after touching the left limit switch, and the base plate moves to the right. After moving to the right and touching the limit switch on the right, the motor changes direction, and the bottom plate then moves to the left. In this way, the bottom plate reciprocates on the guide rail. Thereby completing a working stroke.
进一步的,所述向右调节左侧可调板,向左调节右侧可调板从而实现夹具满足不同尺寸大小的板材。 Further, the left adjustable plate is adjusted to the right, and the right adjustable plate is adjusted to the left so that the clamp can meet plates of different sizes.
进一步的,所述松开调节螺母,调节压头高度。使夹具满足装夹不同厚度的板材。装夹板材时调节顶块,顶住板材使板材紧靠左侧可调板的右侧,从而保证板材锯割时的垂直度。 Further, the adjusting nut is loosened to adjust the height of the pressure head. Make the fixture suitable for clamping plates of different thicknesses. When clamping the plate, adjust the top block, hold the plate so that the plate is close to the right side of the left adjustable plate, so as to ensure the verticality of the plate when sawing.
本实用新型具有以下优点:(1)充分外部空间,在有限空间内达到最优使用上限;调节两侧调节板能适应不同大小的板材装夹;调节压头高度及伸出距离,能适应不同厚度的板材装夹;顶块能方便调节保证板材加工时的垂直度;(2)主要用于固定需加工的板材,便于加工。具有最大限度利用夹具可加工范围、适合多尺寸板材、夹具可调节、通用性强等特点。一种夹具经调节后便可完成多种板材加工,省时、省力、省钱且加工稳定度和精度在原有夹具基础上有所提高。 The utility model has the following advantages: (1) sufficient external space, the optimal use upper limit can be reached in a limited space; adjusting the adjustment plates on both sides can adapt to the clamping of plates of different sizes; adjusting the height and extension distance of the pressure head can adapt to different The thickness of the plate is clamped; the top block can be easily adjusted to ensure the verticality of the plate during processing; (2) It is mainly used to fix the plate to be processed, which is convenient for processing. It has the characteristics of maximizing the use of the processing range of the fixture, suitable for multi-size plates, adjustable fixtures, and strong versatility. After being adjusted, one fixture can complete the processing of various plates, which saves time, labor and money, and the processing stability and precision are improved on the basis of the original fixture.
附图说明 Description of drawings
图1是本实用新型的工作视角立体结构示意图。 Fig. 1 is a three-dimensional structure schematic diagram of the utility model from a working angle of view.
图2图1所述新型锯床夹具另一视角的示意图。 Fig. 2 is a schematic diagram of another viewing angle of the new type of sawing jig described in Fig. 1 .
图3是图1所述新型锯床夹具加工较小尺寸板材时的加工示意图。 Fig. 3 is a processing schematic diagram of the new sawing jig described in Fig. 1 when processing smaller-sized plates.
在图中1(电机)、2(导轨)、3(侧板)、4(垂直式快速夹具)、5(带锯条)、6(外部支撑架)、7(压头)、8(调节螺母)、9(左侧可调板)、10(滑块)、11(底板)、12(顶块)、13(右侧可调板)、14(基座)、15a(左侧限位开关)、15b(右侧限位开关)、16(丝杆块)、17(丝杆)、18(板材)。 In the figure 1 (motor), 2 (guide rail), 3 (side plate), 4 (vertical quick clamp), 5 (band saw blade), 6 (external support frame), 7 (pressure head), 8 (adjusting nut ), 9 (adjustable plate on the left), 10 (slider), 11 (bottom plate), 12 (top block), 13 (adjustable plate on the right), 14 (base), 15a (limit switch on the left ), 15b (right limit switch), 16 (screw block), 17 (screw), 18 (plate).
具体实施方式 Detailed ways
如图1、图2和图3所示,本实用新型是这样来工作和实施的,一种新型锯床夹具,主要由电机1、导轨2、侧板3、垂直式快速夹具4、外部支撑架6、压头7、调节螺母8、左侧可调板9、滑块10、底板11、顶块12、右侧可调板13、基座14、限位开关15、丝杆块16和丝杆17组成;所述限位开关15由左侧限位开关15a和右侧限位开关15b组成,其特征在于:电机1和基座14固定连接,基座14上端左右二边固定设置有二段导轨2,导轨2安装有滑块10,其上铺设有一块底板11,底板11下端中间设置有丝杆块16,丝杆块16安装在丝杆17上,底板11左上端设置连接有左侧可调板9,底板11右上端设置连接有右侧可调板13,右侧可调板13右侧端固定安装侧板3,垂直式快速夹具4、压头7和调节螺母8组成一个整体分别固定在左侧可调板9和右侧可调板13上;垂直式快速夹具4连接顶块12,在底板11下端还安装有左侧限位开关15a和右侧限位开关15b。 As shown in Fig. 1, Fig. 2 and Fig. 3, the utility model works and implements in this way, a novel sawing machine clamp mainly consists of a motor 1, a guide rail 2, a side plate 3, a vertical fast clamp 4, and an external support frame 6. Pressure head 7, adjusting nut 8, left adjustable plate 9, slider 10, bottom plate 11, top block 12, right adjustable plate 13, base 14, limit switch 15, screw rod block 16 and wire The limit switch 15 is composed of a left limit switch 15a and a right limit switch 15b. It is characterized in that: the motor 1 is fixedly connected to the base 14, and the left and right sides of the upper end of the base 14 are fixedly provided with two Segment guide rail 2, slide block 10 is installed on guide rail 2, is laid with a bottom plate 11 on it, and screw mandrel block 16 is arranged in the middle of the lower end of base plate 11, and screw mandrel block 16 is installed on the screw mandrel 17, and bottom plate 11 left upper end is provided with and is connected with left The side adjustable plate 9, the upper right end of the bottom plate 11 is provided with the right adjustable plate 13, the right end of the right adjustable plate 13 is fixedly installed with the side plate 3, the vertical quick clamp 4, the pressure head 7 and the adjustment nut 8 form a The whole is respectively fixed on the left adjustable plate 9 and the right adjustable plate 13; the vertical fast clamp 4 is connected to the top block 12, and the left limit switch 15a and the right limit switch 15b are also installed at the lower end of the bottom plate 11.
所述的新型锯床夹具的电机1运转带动丝杆17同方向旋转,丝杆块16和丝杆17相对运动。即实现将电机1的旋转运动转变为丝杆块16的水平运动。导轨2固定在基座14上,滑块10和丝杆块16固定在底板11上。滑块10可在导轨2水平滑动。左侧可调板9和右侧可调板13固定可水平调节位置在底板11上,垂直式快速夹具4、压头7、调节螺母8组成一个整体固定在左侧可调板9和右侧可调板13上。电机1运转带动丝杆块16水平运动,最终实现底板11及其上的左侧可调板9和右侧可调板13一起随丝杆块16在导轨2上做水平运动。底板11向左移动一定距离后碰到左侧下方的左侧限位开关15a,随即底板11改变方向向右运动。当向右运动碰到右侧下方的右侧限位开关15b后随即又向左移动,如此在导轨2上做往复运动。限位开关的使用保证了锯床加工时的安全,避免带锯条5与外部支撑架6的碰撞造成设备受损或安全事故。 The operation of the motor 1 of the novel sawing fixture drives the screw mandrel 17 to rotate in the same direction, and the screw mandrel block 16 and the screw mandrel 17 move relatively. That is to realize the conversion of the rotary motion of the motor 1 into the horizontal motion of the screw screw block 16 . The guide rail 2 is fixed on the base 14 , and the slider 10 and the screw block 16 are fixed on the bottom plate 11 . The slider 10 can slide horizontally on the guide rail 2. The left adjustable plate 9 and the right adjustable plate 13 are fixed and horizontally adjustable on the base plate 11, and the vertical quick clamp 4, pressure head 7, and adjusting nut 8 form a whole and are fixed on the left adjustable plate 9 and the right Adjustable plate 13. The motor 1 runs to drive the screw rod block 16 to move horizontally, and finally realizes the base plate 11 and the left adjustable plate 9 and the right adjustable plate 13 on the bottom plate 11 to move horizontally on the guide rail 2 together with the screw rod block 16 . After the base plate 11 moves to the left for a certain distance, it touches the left limit switch 15a on the lower left side, and then the base plate 11 changes direction and moves to the right. Move to the left again immediately after running into the right side limit switch 15b below the right side when moving to the right, so do reciprocating motion on the guide rail 2. The use of the limit switch ensures the safety of the sawing machine during processing, and avoids equipment damage or safety accidents caused by the collision between the band saw blade 5 and the external support frame 6 .
合理调整底板和限位开关位置,以便在外部支撑架范围内最大程度利用空间,达到最大加工量程,且减少无用的空行程。 Reasonably adjust the position of the bottom plate and the limit switch to maximize the use of space within the range of the external support frame, achieve the maximum processing range, and reduce useless idle travel.
顶块的安装可保证板材装夹时能贴合左侧可调板,保证板材加工时的垂直度。操作简单,解决了以往夹具只能依靠经验借助其他工具调整垂直度的问题。在节约时间的同时保证了加工精度。 The installation of the top block can ensure that the plate can fit the left adjustable plate when it is clamped, and ensure the verticality of the plate during processing. The operation is simple, which solves the problem that the previous fixture can only rely on experience to adjust the verticality with other tools. While saving time, the machining accuracy is guaranteed.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520214270.2U CN204725169U (en) | 2015-04-11 | 2015-04-11 | A kind of novel clamp for sawing machine |
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| CN201520214270.2U CN204725169U (en) | 2015-04-11 | 2015-04-11 | A kind of novel clamp for sawing machine |
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| CN204725169U true CN204725169U (en) | 2015-10-28 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414194A (en) * | 2017-09-13 | 2017-12-01 | 安徽知之信息科技有限公司 | A kind of interior decoration decorative panel cutter device |
| CN109830190A (en) * | 2019-03-22 | 2019-05-31 | 深圳市洲明科技股份有限公司 | The levelling method of clinching device and printed circuit board |
-
2015
- 2015-04-11 CN CN201520214270.2U patent/CN204725169U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414194A (en) * | 2017-09-13 | 2017-12-01 | 安徽知之信息科技有限公司 | A kind of interior decoration decorative panel cutter device |
| CN109830190A (en) * | 2019-03-22 | 2019-05-31 | 深圳市洲明科技股份有限公司 | The levelling method of clinching device and printed circuit board |
| WO2020192223A1 (en) * | 2019-03-22 | 2020-10-01 | 深圳市洲明科技股份有限公司 | Press-fitting device, and flattening method for printed circuit board |
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Granted publication date: 20151028 Termination date: 20160411 |