CN104947297B - A kind of reduction is weaved cotton cloth the method for defect rate and loom - Google Patents
A kind of reduction is weaved cotton cloth the method for defect rate and loom Download PDFInfo
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- CN104947297B CN104947297B CN201510356417.6A CN201510356417A CN104947297B CN 104947297 B CN104947297 B CN 104947297B CN 201510356417 A CN201510356417 A CN 201510356417A CN 104947297 B CN104947297 B CN 104947297B
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Abstract
The invention discloses a kind of reduction to weave cotton cloth the method for defect rate and loom, the method is scanned by infrared probe, control motor by controller more suddenly to stop, by regulating wheel and idler roller, secondary tensioning being carried out to yarn, by arranging warm-up mill, heating wrinkle-chasing being carried out to the cloth woven.According to the loom constructed by preceding method, it comprises frame (1), frame (1) is provided with yarn wheel (2) and regulating wheel (3); Regulating wheel (3) below is provided with distributor plate (4) and workbench; Workbench one end is provided with knitting needle (6) and idler roller (7), and the other end is provided with limiting roll (8), warm-up mill (9) and guide roller (10); Be provided with slide rail (11) above described workbench, slide rail (11) is connected with infrared probe (14) by slide block (12) and suspension frame (13).The present invention can not only improve the quality of products, reduction in the numbers of seconds, also has the advantage that production efficiency is high and surface smoothness is good.
Description
Technical field
The present invention relates to weave cotton cloth method and loom, particularly a kind of reduction of one to weave cotton cloth the method for defect rate and loom.
Background technology
Along with the increase day by day of Production requirement, the speed of weaving cotton cloth of loom is also more and more faster.But existing loom there will be the situation of broken string in process of weaving cotton cloth at a high speed, and cause product quality poor, defect rate is higher.In order to reduce the situation of broken string, general employing now reduces the method to the tensile force of yarn, but product can be made like this to there is certain fold, and the flatness of product surface is lower.Therefore, existing method and the loom of weaving cotton cloth also exists the problem that product quality is poor, defect rate is higher and surface smoothness is lower.
Summary of the invention
The object of the invention is to, a kind of method providing reduction to weave cotton cloth defect rate and loom.The present invention can not only improve the quality of products, reduction in the numbers of seconds, also has the advantage that surface smoothness is high.
Technical scheme of the present invention: a kind of reduction is weaved cotton cloth the method for defect rate, the method carrys out motion scan working condition by arranging slide rail, slide block and infrared probe, when infrared scanning probe is to broken string situation, motor can be controlled by controller suddenly to stop, timely stopping is produced and is changed broken string, improve product quality, reduction in the numbers of seconds; By arranging regulating wheel and idler roller carries out secondary tensioning to yarn, make yarn straight, generation anti-fold in advance; By arranging warm-up mill, the cloth woven being heated, eliminating the fold of cloth cover, improve surface smoothness; Carry out spacing by limiting roll to cloth, make cloth cover press close to warm-up mill on the one hand, improve the efficiency of heating surface and production efficiency, certain tension can also be played on the one hand, after cloth is heated, carries out tensioning, eliminates the fold of cloth cover further, improve the quality of products and surface smoothness.
According to aforesaid a kind of reduction weave cotton cloth defect rate method constructed by loom, comprise frame, frame is provided with yarn wheel, yarn wheel top be provided with regulating wheel, yarn wheel and regulating wheel on be all connected with motor; The downside of regulating wheel is provided with distributor plate, is provided with workbench below distributor plate; Workbench one end is provided with knitting needle, is provided with idler roller above knitting needle; Workbench the other end is provided with limiting roll, and the both sides below limiting roll are respectively arranged with warm-up mill and guide roller; Be provided with slide rail above described workbench, slide rail is connected with slide block, slider bottom is connected with infrared probe by suspension frame; Described yarn wheel and regulating wheel are all connected with motor, and the velocity of rotation of yarn wheel is less than the velocity of rotation of regulating wheel, and motor one end is connected with controller, and controller is connected with infrared probe by data wire.
In aforesaid loom, described warm-up mill, guide roller and knitting needle are positioned at same level, and workbench is all fixedly connected with frame with slide rail.
Compared with prior art, the present invention carrys out motion scan working condition by arranging slide rail, slide block and infrared probe, when infrared scanning probe is to broken string situation, motor can be controlled by controller suddenly to stop, timely stopping is produced and is changed broken string, improves product quality, reduction in the numbers of seconds; By arranging regulating wheel and idler roller carries out secondary tensioning to yarn, make yarn straight, generation anti-fold in advance; By arranging warm-up mill, the cloth woven being heated, eliminating the fold of cloth cover, improve surface smoothness; Carry out spacing by limiting roll to cloth, make cloth cover press close to warm-up mill on the one hand, improve the efficiency of heating surface and production efficiency, certain tension can also be played on the one hand, after cloth is heated, carries out tensioning, eliminates the fold of cloth cover further, improve the quality of products and surface smoothness.Therefore, the present invention can not only improve the quality of products, reduction in the numbers of seconds, also has the advantage that production efficiency is high and surface smoothness is good.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is fundamental diagram of the present invention.
Being labeled as in accompanying drawing: 1-frame, 2-yarn is taken turns, 3-regulating wheel, 4-distributor plate, 6-knitting needle, 7-idler roller, 8-limiting roll, 9-warm-up mill, 10-guide roller, 11-slide rail, 12-slide block, 13-suspension frame, 14-infrared probe, 15-yarn, 16-cloth.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated, but not as the foundation limited the present invention.
Embodiment.As shown in Figure 1, 2, a kind of reduction is weaved cotton cloth the method for defect rate, the method carrys out motion scan working condition by arranging slide rail 11, slide block 12 and infrared probe 14, when infrared probe 14 scans broken string situation, motor can be controlled by controller suddenly to stop, timely stopping is produced and is changed broken string, improves product quality, reduction in the numbers of seconds; By arranging regulating wheel 3 and idler roller 7 pairs of yarns 15 carry out secondary tensioning, make yarn 15, generation anti-fold in advance; By arranging warm-up mill 9, the cloth 16 woven being heated, eliminating the fold on cloth 16 surface, improve surface smoothness; Undertaken spacing by limiting roll 8 pairs of cloth 16, make cloth 16 press close to warm-up mill on the one hand, improve the efficiency of heating surface and production efficiency, certain tension can also be played on the one hand, after cloth 16 is heated, carries out tensioning, eliminates the fold on cloth 16 surface further, improve the quality of products and surface smoothness.
According to aforesaid a kind of reduction weave cotton cloth defect rate method constructed by loom, form as shown in Figure 1, 2, comprise frame 1, frame 1 is provided with yarn wheel 2, yarn wheel 2 above be provided with regulating wheel 3, yarn wheel 2 and regulating wheel 3 on be all connected with motor; The downside of regulating wheel 3 is provided with distributor plate 4, is provided with workbench below distributor plate 4; Workbench one end is provided with knitting needle 6, is provided with idler roller 7 above knitting needle 6; Workbench the other end is provided with limiting roll 8, and the both sides below limiting roll 8 are respectively arranged with warm-up mill 9 and guide roller 10; Be provided with slide rail 11 above described workbench, slide rail 11 be connected with slide block 12, bottom slide block 12, be connected with infrared probe 14 by suspension frame 13; Described yarn wheel 2 and regulating wheel 3 are all connected with motor, and the velocity of rotation of yarn wheel 2 is less than the velocity of rotation of regulating wheel 3, and motor one end is connected with controller, and controller is connected with infrared probe 14 by data wire.
Described warm-up mill 9, guide roller 10 and knitting needle 6 are positioned at same level, and workbench is all fixedly connected with frame 1 with slide rail 11.
During work, as shown in Figure 1, 2, slide block 12 moves on slide rail 11, slide block 12 drives infrared probe 14 to move by suspension frame 13, infrared probe 14 is positioned at above knitting needle 6 place and scans the working condition of knitting needle 6, and when finding broken string situation, disconnection signal is passed to controller by data wire by infrared probe 14, after controller receives signal, the motor of control connection on yarn wheel 2 and regulating wheel 3 is anxious stops, thus realizes the anxious function of stopping of broken string.The present invention is rotated by driven by motor yarn wheel 2 and regulating wheel 3, because the velocity of rotation of yarn wheel 2 is less than regulating wheel 3, so yarn 15 is released from yarn wheel 2, carries out first time tensioning through regulating wheel 3; Then yarn 15 is by distributor plate 4, and yarn 15 is separated by a point wire casing by distributor plate 4, by an one thread 15 in each point of wire casing; Then, yarn 15 carries out second time tensioning by the idler roller 7 on workbench, guarantees straight being weaved cotton cloth by knitting needle 6 of yarn 15, forms cloth 16; Cloth 16 is heated by warm-up mill 9, eliminates the fold on cloth 16 surface, improves flatness, and limiting roll 8 pairs of cloth 16 carry out spacing simultaneously, guarantee that cloth 16 is attached on warm-up mill 9 and heat, and improves the efficiency of heating surface and production efficiency; Limiting roll 8 can also play certain tension, can also carry out tensioning after the heating to cloth 16, guarantees to eliminate fold; The direction of motion of conducting cloth 16 finally by guide roller 10 is collected, and carries out cooling sizing to cloth 16, guarantees the flatness of cloth 16.
Claims (2)
1. a reduction is weaved cotton cloth the method for defect rate, it is characterized in that: the method carrys out motion scan working condition by arranging slide rail, slide block and infrared probe, when infrared scanning probe is to broken string situation, motor can be controlled by controller suddenly to stop, timely stopping is produced and is changed broken string, improve product quality, reduction in the numbers of seconds; By arranging regulating wheel and idler roller carries out secondary tensioning to yarn, make yarn straight, generation anti-fold in advance; Then by arranging warm-up mill, the cloth woven being heated, eliminating the fold of cloth cover, improve surface smoothness; Carry out spacing by limiting roll to cloth simultaneously, make cloth cover press close to warm-up mill on the one hand, improve the efficiency of heating surface and production efficiency, certain tension can also be played on the one hand, after cloth is heated, carries out tensioning, eliminates the fold of cloth cover further, improve the quality of products and surface smoothness; According to the loom constructed by said method, comprise frame (1), frame (1) is provided with yarn wheel (2), yarn wheel (2) top is provided with regulating wheel (3), and yarn wheel (2) and regulating wheel (3) are all connected with motor; The downside of regulating wheel (3) is provided with distributor plate (4), and distributor plate (4) below is provided with workbench; Workbench one end is provided with knitting needle (6), and knitting needle (6) top is provided with idler roller (7); Workbench the other end is provided with limiting roll (8), and the both sides of limiting roll (8) below are respectively arranged with warm-up mill (9) and guide roller (10); Be provided with slide rail (11) above described workbench, slide rail (11) be connected with slide block (12), slide block (12) bottom is connected with infrared probe (14) by suspension frame (13); Described yarn wheel (2) and regulating wheel (3) are all connected with motor, and motor one end is connected with controller, and controller is connected with infrared probe (14) by data wire.
2. a kind of reduction according to claim 1 is weaved cotton cloth the method for defect rate, it is characterized in that: described warm-up mill (9), guide roller (10) and knitting needle (6) are positioned at same level, and workbench is all fixedly connected with frame (1) with slide rail (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510356417.6A CN104947297B (en) | 2015-06-25 | 2015-06-25 | A kind of reduction is weaved cotton cloth the method for defect rate and loom |
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| CN201510356417.6A CN104947297B (en) | 2015-06-25 | 2015-06-25 | A kind of reduction is weaved cotton cloth the method for defect rate and loom |
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| CN104947297A CN104947297A (en) | 2015-09-30 |
| CN104947297B true CN104947297B (en) | 2016-04-27 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108611871A (en) * | 2018-04-08 | 2018-10-02 | 浙江莎特勒新材料股份有限公司 | The production method of application type trampoline material |
| CN108625154A (en) * | 2018-04-08 | 2018-10-09 | 浙江莎特勒新材料股份有限公司 | The processing method of application type rolling curtain base material |
| CN109576857B (en) * | 2019-01-16 | 2024-03-29 | 河南光远新材料股份有限公司 | Electric yarn clamping device for glass fiber cloth |
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| CN201614448U (en) * | 2009-12-17 | 2010-10-27 | 江苏万工科技集团有限公司 | Weft detection device for air-jet looms |
| CN202671814U (en) * | 2012-06-20 | 2013-01-16 | 福建省长乐市欣美针纺有限公司 | Device for scanning broken yarns of warp knitting machine automatically |
| CN203625591U (en) * | 2013-11-04 | 2014-06-04 | 上海联净电子科技有限公司 | Lift type heating device and circular knitting machine provided with same |
| CN203834110U (en) * | 2014-05-27 | 2014-09-17 | 宁波欧亚特合成材料有限公司 | Rapier loom for single weft fabric |
| CN104073971A (en) * | 2014-07-11 | 2014-10-01 | 河北省自动化研究所 | Cloth cover real-time monitoring system on knitting production line |
| CN204000127U (en) * | 2014-08-24 | 2014-12-10 | 江西恩达麻世纪科技股份有限公司 | A kind of loom with whole cloth function |
| CN204112073U (en) * | 2014-10-15 | 2015-01-21 | 莱芜科润汽车内饰材料有限公司 | Novel gassing frame |
| DE102013015015A1 (en) * | 2013-09-07 | 2015-03-26 | Textilforschungsinstitut Thüringen-Vogtland e.V. | Method and device on a ribbon loom for weaving and fixing strips of mixed materials |
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2015
- 2015-06-25 CN CN201510356417.6A patent/CN104947297B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201614448U (en) * | 2009-12-17 | 2010-10-27 | 江苏万工科技集团有限公司 | Weft detection device for air-jet looms |
| CN202671814U (en) * | 2012-06-20 | 2013-01-16 | 福建省长乐市欣美针纺有限公司 | Device for scanning broken yarns of warp knitting machine automatically |
| DE102013015015A1 (en) * | 2013-09-07 | 2015-03-26 | Textilforschungsinstitut Thüringen-Vogtland e.V. | Method and device on a ribbon loom for weaving and fixing strips of mixed materials |
| CN203625591U (en) * | 2013-11-04 | 2014-06-04 | 上海联净电子科技有限公司 | Lift type heating device and circular knitting machine provided with same |
| CN203834110U (en) * | 2014-05-27 | 2014-09-17 | 宁波欧亚特合成材料有限公司 | Rapier loom for single weft fabric |
| CN104073971A (en) * | 2014-07-11 | 2014-10-01 | 河北省自动化研究所 | Cloth cover real-time monitoring system on knitting production line |
| CN204000127U (en) * | 2014-08-24 | 2014-12-10 | 江西恩达麻世纪科技股份有限公司 | A kind of loom with whole cloth function |
| CN204112073U (en) * | 2014-10-15 | 2015-01-21 | 莱芜科润汽车内饰材料有限公司 | Novel gassing frame |
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| CN104947297A (en) | 2015-09-30 |
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Granted publication date: 20160427 Termination date: 20170625 |