CN104943707B - Straddle-type monorail train and its bogie - Google Patents
Straddle-type monorail train and its bogie Download PDFInfo
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- CN104943707B CN104943707B CN201510418201.8A CN201510418201A CN104943707B CN 104943707 B CN104943707 B CN 104943707B CN 201510418201 A CN201510418201 A CN 201510418201A CN 104943707 B CN104943707 B CN 104943707B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61B—RAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
- B61B13/00—Other railway systems
- B61B13/04—Monorail systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61C—LOCOMOTIVES; MOTOR RAILCARS
- B61C9/00—Locomotives or motor railcars characterised by the type of transmission system used; Transmission systems specially adapted for locomotives or motor railcars
- B61C9/38—Transmission systems in or for locomotives or motor railcars with electric motor propulsion
- B61C9/48—Transmission systems in or for locomotives or motor railcars with electric motor propulsion with motors supported on vehicle frames and driving axles, e.g. axle or nose suspension
- B61C9/50—Transmission systems in or for locomotives or motor railcars with electric motor propulsion with motors supported on vehicle frames and driving axles, e.g. axle or nose suspension in bogies
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Abstract
本发明公开了一种跨座式单轨列车及其转向架,所述转向架包括构架,所述构架的中部安装走行系统,且所述构架还安装用于驱动所述走行系统的驱动装置,所述驱动装置包括齿轮箱和牵引电机;所述齿轮箱和所述牵引电机纵向设置于所述转向架的两侧,所述齿轮箱的输入轴纵向连接于所述牵引电机,且所述齿轮箱设有锥齿轮,以使其输出轴能够横向连接并纵向驱动所述走行系统,从而满足跨座式单轨列车的要求。
The invention discloses a straddle-type monorail train and its bogie. The bogie includes a frame, a running system is installed in the middle of the frame, and a driving device for driving the running system is installed on the frame. The driving device includes a gear box and a traction motor; the gear box and the traction motor are longitudinally arranged on both sides of the bogie, the input shaft of the gear box is longitudinally connected to the traction motor, and the gear box A bevel gear is provided so that its output shaft can be connected horizontally and drive the running system longitudinally, thus meeting the requirements of a straddle-type monorail train.
Description
技术领域technical field
本发明涉及轨道车辆技术领域,特别涉及一种跨座式单轨列车及其转向架。The invention relates to the technical field of rail vehicles, in particular to a straddle monorail train and its bogie.
背景技术Background technique
随着城市的快速发展,交通拥堵问题日益严重。现有地铁、公交等公共交通系统不能完全解决当前城市交通拥堵问题,而且未充分利用城市空间。另外,现有的公共交通队环境影响严重,比如,地铁施工与运营过程中均会造成噪声污染、水污染等,而且建设周期长。同时,公交系统会产生大量的温室气体,降低城市的空气质量。With the rapid development of cities, the problem of traffic congestion is becoming more and more serious. Existing public transportation systems such as subways and buses cannot completely solve the current urban traffic congestion problem, and urban space is not fully utilized. In addition, the existing public transport team has a serious impact on the environment. For example, the construction and operation of the subway will cause noise pollution, water pollution, etc., and the construction period is long. At the same time, the public transportation system will produce a large amount of greenhouse gases, reducing the air quality of the city.
跨座式单轨交通可以解决上述公共交通系统的缺点。跨座式单轨交通是一种全线高架的轨道交通系统,可以利用普通道路之上的空间,因此,可以有效缓解交通拥堵的问题。同时,单轨列车由于使用橡胶轮胎和特殊转向架,对于陡坡、急弯适应性强,对地形无严格要求。另外,单轨列车系统由于采用电力牵引,列车运行中无排气污染,有利于保护城市环境。因此,单轨列车具有有效利用城市空间、运行安全、适应地形能力强、环境效用优越、速度快、施工简便等优点。The straddle-type monorail can solve the shortcomings of the public transportation system mentioned above. The straddle-type monorail transit is a full-line elevated rail transit system, which can use the space above the ordinary road, so it can effectively alleviate the problem of traffic congestion. At the same time, due to the use of rubber tires and special bogies, monorail trains are highly adaptable to steep slopes and sharp bends, and have no strict requirements on terrain. In addition, since the monorail train system adopts electric traction, there is no exhaust pollution during train operation, which is conducive to protecting the urban environment. Therefore, monorail trains have the advantages of effective use of urban space, safe operation, strong ability to adapt to terrain, superior environmental utility, fast speed, and simple construction.
一般轨道列车转向架驱动装置主要包括牵引电机、齿轮箱。驱动装置的主要作用是将电机输出的功率有效地传递至走行系统,并最终生成轮轨间黏着力驱动列车沿着钢轨运动。The general track train bogie driving device mainly includes a traction motor and a gearbox. The main function of the driving device is to effectively transmit the power output by the motor to the running system, and finally generate the adhesion between the wheels and rails to drive the train to move along the rails.
目前,传统轨道列车转向架的走行系统设置于转向架的两侧,转向架驱动装置横向布置,而跨座式单轨列车的走行系统设置于转向架的中间位置,该走行系统所占的横向空间较大,占用了驱动装置的横向位置,因此,传统轨道列车的驱动装置不能满足跨座式单轨列车的要求。At present, the running system of the traditional rail train bogie is set on both sides of the bogie, and the driving device of the bogie is arranged horizontally, while the running system of the straddle-type monorail train is set in the middle of the bogie. The horizontal space occupied by the running system Larger, occupying the lateral position of the driving device, therefore, the driving device of the traditional rail train cannot meet the requirements of the straddle-type monorail train.
鉴于上述结构存在的缺陷,本发明所要解决的技术问题是提供一种驱动装置适合跨座式单轨列车要求的转向架。In view of the defects in the above structure, the technical problem to be solved by the present invention is to provide a bogie with a drive device suitable for straddle-type monorail trains.
发明内容Contents of the invention
为解决上述技术问题,本发明的第一目的是提供一种跨座式单轨列车转向架。该转向架的驱动装置纵向设置,满足了跨座式单轨列车的空间布置要求,且该驱动装置中的齿轮箱设有锥齿轮,使驱动装置能够横向连接并纵向驱动走行系统,从而满足跨座式单轨列车的要求。在此基础上,本发明还提供了一种设有所述转向架的跨座式单轨列车。In order to solve the above technical problems, the first object of the present invention is to provide a straddle type monorail train bogie. The driving device of the bogie is arranged longitudinally to meet the space layout requirements of straddle-type monorail trains, and the gear box in the driving device is equipped with bevel gears, so that the driving device can be connected horizontally and drive the running system longitudinally, thus meeting the requirements of straddle-seat monorail trains. requirements for monorail trains. On this basis, the present invention also provides a straddle type monorail train provided with the bogie.
本发明所提供的跨座式单轨列车的转向架包括构架,所述构架的中部安装走行系统,且所述构架还安装用于驱动所述走行系统的驱动装置,所述驱动装置包括齿轮箱和牵引电机;所述齿轮箱和所述牵引电机纵向设置于所述转向架的两侧,所述齿轮箱的输入轴纵向连接于所述牵引电机,且所述齿轮箱设有锥齿轮,以使其输出轴能够横向连接并纵向驱动所述走行系统。The bogie of the straddle-type monorail train provided by the present invention includes a frame, a running system is installed in the middle of the frame, and a driving device for driving the running system is installed on the frame, and the driving device includes a gear box and traction motor; the gear box and the traction motor are longitudinally arranged on both sides of the bogie, the input shaft of the gear box is longitudinally connected to the traction motor, and the gear box is provided with a bevel gear so that Its output shaft can be connected transversely and drive the running system longitudinally.
由于上述跨座式单轨列车的走行系统设置于转向架的中间位置,所占的横向空间较大。而驱动装置沿列车行走的方向纵向布置,无需占用有限的横向空间,满足了跨座式单轨列车的空间布置要求,而且通过锥齿轮的设置使得纵向布置的驱动装置依然能够横向连接并纵向驱动走行系统,满足跨座式单轨列车的要求。Since the running system of the above-mentioned straddle-type monorail train is arranged at the middle position of the bogie, the occupied lateral space is relatively large. The driving device is arranged longitudinally along the direction of train travel, without occupying a limited horizontal space, which meets the space arrangement requirements of straddle-type monorail trains, and through the setting of bevel gears, the driving device arranged longitudinally can still be connected horizontally and driven longitudinally. system to meet the requirements of straddle-type monorail trains.
可选地,所述齿轮箱的任一传动轴穿过所述齿轮箱箱体延伸至所述齿轮箱箱体外部形成延长部;Optionally, any transmission shaft of the gearbox extends through the gearbox casing to form an extension outside the gearbox casing;
所述转向架还包括相配合的制动盘和制动夹钳,所述制动盘安装于所述延长部。The bogie also includes a matched brake disc and a brake caliper, the brake disc is mounted on the extension.
可选地,所述齿轮箱箱体外壁设置制动夹钳法兰,所述制动夹钳安装于所述制动夹钳法兰。Optionally, a brake caliper flange is provided on the outer wall of the gearbox case, and the brake caliper is installed on the brake caliper flange.
可选地,所述齿轮箱具有齿轮箱法兰盘,所述构架具有构架法兰盘;所述齿轮箱法兰盘和所述构架法兰盘设有位置对应的螺栓孔,以通过法兰螺栓连接,且二者均设有沿盘面向外延伸的突出部,二者的所述突出部相贴合且设有位置对应的绞制孔,以通过铰制孔螺栓连接。Optionally, the gearbox has a gearbox flange, and the frame has a frame flange; the gearbox flange and the frame flange are provided with corresponding bolt holes for passing through the flange They are connected by bolts, and both are provided with protruding parts extending outward along the surface of the disk. The protruding parts of the two are fitted together and are provided with corresponding twisted holes for bolt connection through the hinged holes.
可选地,所述构架设有安装所述牵引电机的电机安装座,所述牵引电机的四角均设有安装脚;Optionally, the frame is provided with a motor mounting seat for installing the traction motor, and four corners of the traction motor are provided with mounting feet;
所述电机安装座的两端均设有沿横向延伸的翻边,所述安装脚置于所述电机安装座并抵触于所述翻边,且通过紧固螺栓固定。Both ends of the motor mounting base are provided with flanges extending in the transverse direction, and the mounting feet are placed on the motor mounting base and interfere with the flanges, and are fixed by fastening bolts.
可选地,所述电机安装座的两侧设有台阶,所述电机安装座的上端面和台阶面之间的台阶侧壁构成构架基准面;所述安装脚置于所述上端面,并所述安装脚的安装脚基准面与所述构架基准面对齐。Optionally, steps are provided on both sides of the motor mounting seat, and the step side wall between the upper end surface of the motor mounting seat and the step surface constitutes a frame reference plane; the mounting feet are placed on the upper end surface, and A foot datum plane of the mounting foot is aligned with the frame datum plane.
可选地,所述电机安装座一体成型于所述构架。Optionally, the motor mount is integrally formed on the frame.
可选地,所述牵引电机和所述齿轮箱通过纵向设置的联轴节连接,所述联轴节包括相配套的两个半联轴节,一所述半联轴节的一端与牵引电机输出轴连接,另一所述半联轴节的一端与所述齿轮箱的输入轴连接;且两所述半联轴节的另一端通过挠性块连接,以使两所述半联轴节具有预定的浮动量。Optionally, the traction motor and the gearbox are connected through a longitudinally arranged coupling, and the coupling includes two matching half couplings, one end of the half coupling is connected to the traction motor The output shaft is connected, and one end of the other half-coupling is connected with the input shaft of the gearbox; and the other ends of the two half-couplings are connected by a flexible block, so that the two half-couplings Has a predetermined amount of float.
本发明还提供了一种跨座式单轨列车,包括车体和位于车体底部的转向架;所述转向架为以上任一项所述的转向架。由于上述转向架具有上述技术效果,具有该转向架的跨座式单轨列车也具有相同的技术效果。The present invention also provides a straddle-type monorail train, comprising a car body and a bogie located at the bottom of the car body; the bogie is the bogie described in any one of the above. Since the above-mentioned bogie has the above-mentioned technical effect, the straddle-type monorail train with the bogie also has the same technical effect.
附图说明Description of drawings
图1为本发明所提供的跨座式单轨列车转向架一种具体实施例的结构示意图;Fig. 1 is a structural representation of a specific embodiment of a straddle type monorail train bogie provided by the present invention;
图2为图1中转向架驱动装置与基础制动装置的原理图;Fig. 2 is a schematic diagram of the bogie driving device and the foundation braking device in Fig. 1;
图3为图1中转向架的齿轮箱与构架的连接示意图;Fig. 3 is the connection schematic diagram of the gearbox and the frame of the bogie in Fig. 1;
图4为图1中转向架的构架法兰盘结构示意图;Fig. 4 is a structural schematic diagram of the frame flange of the bogie in Fig. 1;
图5为图1中转向架的牵引电机与构架横向连接示意图;Fig. 5 is a schematic diagram of the lateral connection between the traction motor and the frame of the bogie in Fig. 1;
图6为图1中转向架的牵引电机与构架纵向连接示意图;Fig. 6 is a schematic diagram of the longitudinal connection between the traction motor and the frame of the bogie in Fig. 1;
图7为图5中Ⅰ部分的局部放大图;Figure 7 is a partially enlarged view of part I in Figure 5;
图8为图1中转向架齿轮箱和牵引电机分别与两个半联轴节连接的原理图;Fig. 8 is a schematic diagram of the connection between the bogie gearbox and the traction motor and the two half-couplings in Fig. 1;
图1-8中:In Figure 1-8:
牵引电机1、齿轮箱2、联轴节3、构架4、制动盘5、制动夹钳6、走行系统7;Traction motor 1, gearbox 2, coupling 3, frame 4, brake disc 5, brake caliper 6, running system 7;
安装脚11、牵引电机输出轴12;Mounting foot 11, traction motor output shaft 12;
齿轮箱法兰盘21、输入轴22、中间轴23、输出轴24、锥齿轮25、圆柱齿轮26、延长部27;Gearbox flange 21, input shaft 22, intermediate shaft 23, output shaft 24, bevel gear 25, cylindrical gear 26, extension 27;
第一半联轴节31、第二半联轴节32;The first half coupling 31, the second half coupling 32;
电机安装座41、翻边411、紧固螺栓42、构架法兰盘43;Motor mounting seat 41, flange 411, fastening bolt 42, frame flange 43;
安装脚基准面111、构架基准面412;Mounting foot reference plane 111, frame reference plane 412;
齿轮箱螺栓孔211、齿轮箱突出部212、齿轮箱铰制孔213;Gear box bolt hole 211, gear box protrusion 212, gear box hinged hole 213;
齿轮箱螺栓孔431、构架突出部432、构架绞制孔433。Gear box bolt holes 431 , frame protrusions 432 , and frame twist holes 433 .
具体实施方式Detailed ways
为了解决上述技术问题,本发明的核心在于提供一种跨座式单轨列车转向架,该转向架的驱动装置纵向设置,满足了跨座式单轨列车的空间布置要求,且该驱动装置中的齿轮箱设有锥齿轮,使驱动装置能够横向连接并纵向驱动走行系统,从而满足跨座式单轨列车的要求。本发明的另一核心在于提供一种跨座式单轨列车,该列车包括上述转向架。In order to solve the above-mentioned technical problems, the core of the present invention is to provide a straddle-type monorail train bogie, the driving device of the bogie is arranged longitudinally to meet the spatial arrangement requirements of the straddle-type monorail train, and the gears in the drive device The box is equipped with bevel gears, so that the driving device can be connected horizontally and drive the running system longitudinally, so as to meet the requirements of straddle-type monorail trains. Another core of the present invention is to provide a straddle-type monorail train, which includes the above-mentioned bogie.
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
需要说明的是,本文中出现的方位词“纵向”、“横向”、“竖向”是根据跨座式单轨列车行驶方向确定的,“纵向”指的是与该跨座式单轨列车行驶方向相同的方向,“横向”指的是转向架所在的平面上与该跨座式单轨列车行驶方向垂直的方向,“竖向”指的是与转向架所在的平面垂直的方向,显然,上述“横向”、“纵向”、“竖向”为三维空间中相互垂直的方向。应当理解,该方位词的出现是以跨座式单轨列车行驶方向定义的,它的出现不应当影响本发明的保护范围。It should be noted that the orientation words "longitudinal", "horizontal" and "vertical" appearing in this article are determined according to the direction of travel of the straddle-type monorail train, and "longitudinal" refers to the direction of travel of the straddle-type monorail train. In the same direction, "horizontal" refers to the direction perpendicular to the running direction of the straddle monorail train on the plane where the bogie is located, and "vertical" refers to the direction perpendicular to the plane where the bogie is located. Obviously, the above " Horizontal", "vertical", and "vertical" are directions perpendicular to each other in three-dimensional space. It should be understood that the appearance of the orientation word is defined by the traveling direction of the straddle-type monorail train, and its appearance should not affect the protection scope of the present invention.
请参考附图1-2,其中,图1为本发明所提供的跨座式单轨列车转向架一种具体实施例的结构示意图,图2为图1中转向架驱动装置与基础制动装置原理图。Please refer to the accompanying drawings 1-2, wherein, Fig. 1 is a structural schematic diagram of a specific embodiment of a straddle-type monorail train bogie provided by the present invention, and Fig. 2 is a principle of the bogie driving device and the foundation braking device in Fig. 1 picture.
在该具体实施方式中,本发明所提供的跨座式单轨列车的转向架(示于附图1)包括构架4,构架4中部安装走行系统7,且构架4还安装用于驱动走行系统7的驱动装置,该驱动装置包括齿轮箱2和牵引电机1,其中,齿轮箱2和牵引电机1纵向设置于转向架的两侧,即安装于构架4的两侧,齿轮箱2的输入轴22纵向连接于牵引电机1,且齿轮箱2设有锥齿轮25,锥齿轮25的设置使得输入轴22和输出轴24能够相对垂直,以改变动力输出方向,从而使输出轴24能够横向连接并纵向驱动走行系统7。In this specific embodiment, the bogie of the straddle type monorail train provided by the present invention (shown in accompanying drawing 1) comprises frame 4, and running system 7 is installed in the middle of frame 4, and frame 4 is also installed for driving running system 7 The driving device, the driving device includes a gearbox 2 and a traction motor 1, wherein the gearbox 2 and the traction motor 1 are longitudinally arranged on both sides of the bogie, that is, installed on both sides of the frame 4, the input shaft 22 of the gearbox 2 Longitudinally connected to the traction motor 1, and the gearbox 2 is provided with a bevel gear 25, the setting of the bevel gear 25 enables the input shaft 22 and the output shaft 24 to be relatively vertical to change the power output direction, so that the output shaft 24 can be connected horizontally and vertically Drive travel system 7.
由于上述跨座式单轨列车的走行系统7设置于转向架的中间位置,所占的横向空间较大。本实施方式中,驱动装置沿列车行走的方向纵向布置,设于转向架两侧,无需占用有限的横向空间,满足了跨座式单轨列车的空间布置要求,而且通过锥齿轮25的设置使得纵向布置的驱动装置依然能够纵向驱动走行系统7。Since the running system 7 of the above-mentioned straddle-type monorail train is arranged at the middle position of the bogie, the occupied lateral space is relatively large. In this embodiment, the driving device is arranged longitudinally along the direction of train travel, and is arranged on both sides of the bogie, without occupying limited lateral space, which meets the spatial arrangement requirements of straddle-type monorail trains, and the setting of bevel gear 25 makes the vertical The arranged drive device is still capable of longitudinally driving the travel system 7 .
具体地,锥齿轮25通过直角传动改变驱动装置所传递扭矩的方向。如图2所示,牵引电机1提供横向的扭矩,该横向扭矩通过牵引电机输出轴12传递至齿轮箱2纵向设置的输入轴22,齿轮箱2中设置一对相互啮合的锥齿轮25,实现锥齿轮直角传动,从而使牵引电机1所传递的扭矩由横向转换为纵向,实现扭矩的纵向传递,满足跨座式单轨列车的行驶要求。其中,相互啮合的锥齿轮25的主动轮可选为大齿轮,从动轮可选为小齿轮,在实现扭矩传递的同时还能增大扭矩的大小,从而增大跨座式单轨列车的行驶速度。Specifically, the bevel gear 25 changes the direction of the torque transmitted by the driving device through right-angle transmission. As shown in Figure 2, the traction motor 1 provides lateral torque, which is transmitted to the input shaft 22 of the gearbox 2 through the output shaft 12 of the traction motor, and a pair of bevel gears 25 meshing with each other are arranged in the gearbox 2 to realize The bevel gear is transmitted at right angles, so that the torque transmitted by the traction motor 1 is converted from horizontal to vertical, realizing the longitudinal transmission of torque, and meeting the driving requirements of straddle-type monorail trains. Wherein, the driving wheel of the bevel gear 25 meshing with each other can be selected as a large gear, and the driven wheel can be selected as a small gear, which can increase the torque while realizing torque transmission, thereby increasing the running speed of the straddle-type monorail train .
另外,如图2所示,齿轮箱2还可以包括中间轴23和一对相互啮合的圆柱齿轮26,即该齿轮箱2可以包括两级齿轮传动,分别为用于改变扭矩方向和大小的第一级锥齿轮直角传动和用于改变扭矩大小的第二级圆柱齿轮传动。其中,齿轮箱2的输入轴22安装锥齿轮25的主动轮,中间轴23安装锥齿轮25的从动轮和圆柱齿轮26的主动轮,圆柱齿轮26的从动轮安装于齿轮箱2的输出轴24。相互啮合的圆柱齿轮26中,可以设置为:主动轮为大齿轮,从动轮为小齿轮,则该圆柱齿轮传动可以提高驱动装置所传递扭矩的大小,从而提高了跨座式单轨列车的行驶速度,进一步满足跨座式单轨列车的行驶要求。In addition, as shown in Figure 2, the gearbox 2 can also include an intermediate shaft 23 and a pair of cylindrical gears 26 meshing with each other. One-stage bevel gear right-angle transmission and second-stage cylindrical gear transmission for changing the magnitude of torque. Wherein, the input shaft 22 of the gearbox 2 is equipped with the driving wheel of the bevel gear 25, the intermediate shaft 23 is equipped with the driven wheel of the bevel gear 25 and the driving wheel of the cylindrical gear 26, and the driven wheel of the cylindrical gear 26 is installed on the output shaft 24 of the gearbox 2 . In the intermeshing cylindrical gear 26, it can be set as follows: the driving wheel is a large gear, and the driven wheel is a small gear, then the cylindrical gear transmission can increase the size of the torque transmitted by the driving device, thereby improving the running speed of the straddle-type monorail train , to further meet the driving requirements of straddle-type monorail trains.
具体地,齿轮箱2的输出轴24一端可连接走行系统7,另一端可穿过齿轮箱2的箱体延伸至齿轮箱2箱体外部形成延长部27;另外该跨座式单轨列车转向架还包括相配合的制动盘5和制动夹钳6,其中,制动盘5可以安装于延长部27。Specifically, one end of the output shaft 24 of the gearbox 2 can be connected to the running system 7, and the other end can pass through the casing of the gearbox 2 and extend to the outside of the casing of the gearbox 2 to form an extension 27; in addition, the straddle-type monorail train bogie A matching brake disc 5 and a brake caliper 6 are also included, wherein the brake disc 5 can be mounted on the extension 27 .
如图1和图2所示,本实施例中,制动盘5连接于齿轮箱2的输出轴24的延长部27,即与齿轮箱2相连,减小了基础制动装置在构架4上的空间需求。但是,本领域的技术人员可以理解,制动盘5的安装位置并不仅限于此,由于制动盘5的主要作用是实现跨座式轨道列车的制动功能,则制动盘5也可以安装于走行系统7的车轴上,此时,该基础制动装置安装于构架4,需要占用构架4较大的安装空间,而本实施例中的走行系统7横向布置于转向架的中部,已占用构架4一定的横向空间,显然,本实施例中将制动盘5安装于齿轮箱2输出轴24外侧的延长部27,解决了传统的车轴制动盘安装方式和跨座式单轨列车横向空间有限的矛盾。As shown in Figures 1 and 2, in this embodiment, the brake disc 5 is connected to the extension 27 of the output shaft 24 of the gearbox 2, that is, it is connected to the gearbox 2, which reduces the need for the foundation braking device on the frame 4. space requirements. But those skilled in the art can understand that the mounting position of the brake disc 5 is not limited thereto, since the main function of the brake disc 5 is to realize the braking function of the straddle rail train, the brake disc 5 can also be installed On the axle of the traveling system 7, at this time, the foundation braking device is installed on the frame 4, which needs to occupy a relatively large installation space of the frame 4, while the traveling system 7 in this embodiment is arranged laterally in the middle of the bogie, which has occupied The frame 4 has a certain horizontal space. Obviously, in this embodiment, the brake disc 5 is installed on the extension 27 outside the output shaft 24 of the gearbox 2, which solves the problem of the traditional axle brake disc installation method and the horizontal space of the straddle monorail train. Limited contradictions.
可以理解,制动盘5并不限于安装于输出轴24,可参考图2理解,也可以使中间轴23或输入轴22伸出至齿轮箱2箱体的外侧形成延长部27以安装制动盘5,即齿轮箱2任一传动轴(包括输出轴24、中间轴23以及输入轴22)延长后均可用于安装制动盘5,达到合理布置基础制动装置的目的。当然,将制动盘5安装于输出轴24更易于实现空间布置,与制动夹钳6良好配合。It can be understood that the brake disc 5 is not limited to be installed on the output shaft 24. It can be understood with reference to FIG. Disc 5, that is, any transmission shaft of gearbox 2 (including output shaft 24, intermediate shaft 23 and input shaft 22) can be used to install brake disc 5 after being extended, so as to achieve the purpose of rationally arranging the basic braking device. Certainly, installing the brake disc 5 on the output shaft 24 is easier to achieve a spatial arrangement, and is well matched with the brake caliper 6 .
进一步地,齿轮箱2箱体外壁可设置制动夹钳法兰,制动夹钳6安装于制动夹钳法兰,从而使制动夹钳6吊挂于齿轮箱2箱体的外壁。如上所述,制动盘5连接于齿轮箱2的驱动轴24的延长部27,即整个基础制动装置连接于齿轮箱2箱体。列车制动时,制动夹钳6的两个闸片紧压制动盘5侧面,通过摩擦产生制动力,该制动力使齿轮箱2的输出轴24的转速减小直到为零,将跨座式单轨列车的动能转变成热能消散于大气,实现跨座式单轨列车的制动。Further, a brake caliper flange may be provided on the outer wall of the gearbox 2 , and the brake caliper 6 is mounted on the brake caliper flange, so that the brake caliper 6 is hung on the outer wall of the gear box 2 . As mentioned above, the brake disc 5 is connected to the extension 27 of the drive shaft 24 of the gearbox 2 , that is, the entire basic braking device is connected to the case body of the gearbox 2 . When the train brakes, the two brake pads of the brake caliper 6 press the side of the brake disc 5 tightly to generate a braking force through friction, which reduces the speed of the output shaft 24 of the gear box 2 until it is zero, and the straddle The kinetic energy of the monorail train is converted into heat energy and dissipated in the atmosphere to realize the braking of the straddle monorail train.
如上所述,制动夹钳6悬吊于齿轮箱2的布置方式可以节省基础制动装置的安装空间,可以理解,制动夹钳6的布置方式并不仅限于此,也可以吊挂于构架4,但本实施例中优选为制动夹钳6悬吊于齿轮箱2外壁的布置方式,原因同上,此处不再赘述。As mentioned above, the arrangement of the brake caliper 6 suspended from the gearbox 2 can save the installation space of the foundation brake device. It can be understood that the arrangement of the brake caliper 6 is not limited to this, and can also be hung on the frame 4. However, in this embodiment, the brake caliper 6 is preferably arranged to be suspended from the outer wall of the gearbox 2. The reason is the same as above, and will not be repeated here.
针对上述各实施例,还可以作进一步改进,请继续参考图3-6,其中图3为图1中转向架的齿轮箱结构示意图;图4为图1中转向架的构架法兰盘结构示意图;图5为图1中转向架的牵引电机与构架横向连接示意图;图6为图1中转向架的牵引电机与构架纵向连接示意图;图7为图6中Ⅰ部分的局部放大图。For the above-mentioned embodiments, further improvements can be made, please continue to refer to Fig. 3-6, wherein Fig. 3 is a schematic structural diagram of the gearbox of the bogie in Fig. 1; Fig. 4 is a schematic structural diagram of the frame flange of the bogie in Fig. 1 Fig. 5 is a schematic diagram of the horizontal connection between the traction motor and the frame of the bogie in Fig. 1; Fig. 6 is a schematic diagram of the longitudinal connection between the traction motor and the frame of the bogie in Fig. 1; Fig. 7 is a partial enlarged view of part I in Fig. 6.
如图3、4所示,齿轮箱2可以具有齿轮箱法兰盘21,构架4可以具有构架法兰盘43,另外,齿轮箱法兰盘21和构架法兰盘43均可设有位置对应的齿轮箱螺栓孔211、构架螺栓孔431,以通过法兰螺栓连接,且二者也可以均设有沿盘面向外延伸的齿轮箱突出部212、构架突出部432,二者的突出部相贴合且设有位置对应的齿轮箱绞制孔213、构架绞制孔433,以通过铰制孔螺栓连接。As shown in Figures 3 and 4, the gearbox 2 can have a gearbox flange 21, and the frame 4 can have a frame flange 43. In addition, the gear box flange 21 and the frame flange 43 can be provided with corresponding positions. The gear box bolt holes 211 and the frame bolt holes 431 are connected by flange bolts, and both of them can also be provided with a gear case protrusion 212 and a frame protrusion 432 extending outward along the disk surface, and the protrusions of the two are opposite to each other. Attached and provided with gear box hinged holes 213 and frame hinged holes 433 corresponding to the positions, so as to be connected by bolts through the hinged holes.
本实施例中,齿轮箱法兰盘21和构架法兰盘43之间采用了双层定位,即通过法兰螺栓和铰制孔螺栓共同定位,相较于传统法兰螺栓单层定位的方式,该定位更加准确,从而实现齿轮箱2与牵引电机1,制动盘5与制动夹钳6的精确配合,并且实现齿轮箱2与构架4的刚性连接。另外,铰制孔螺栓连接定位精确且定位后的齿轮箱法兰盘21与构架法兰盘43不能滑动,而且铰制孔螺栓定位能抵抗更大的横向载荷。In this embodiment, double-layer positioning is adopted between the gearbox flange 21 and the frame flange 43, that is, the joint positioning of the flange bolts and hinged hole bolts is adopted, compared with the single-layer positioning of the traditional flange bolts , the positioning is more accurate, so that the precise cooperation between the gearbox 2 and the traction motor 1, the brake disc 5 and the brake caliper 6 is realized, and the rigid connection between the gearbox 2 and the frame 4 is realized. In addition, the positioning of the reaming hole bolt connection is accurate and the positioned gearbox flange 21 and frame flange 43 cannot slide, and the reaming hole bolt positioning can resist greater lateral loads.
可以理解,齿轮箱2与构架4的连接方式并不仅限于此,也可以采用法兰螺栓单层定位,但是,由于齿轮箱2的输入轴22轴头需要与牵引电机输出轴12轴头对正,且制动夹钳6需要与制动盘5对正,所需要的齿轮箱2的安装位置比较精密,单独的法兰螺栓定位已无法满足该精确的定位要求,因此,本实施方式优选地采用上述双层定位方式来定位。It can be understood that the connection method between the gearbox 2 and the frame 4 is not limited to this, and flange bolts can also be used for single-layer positioning. However, since the shaft head of the input shaft 22 of the gearbox 2 needs to be aligned with the shaft head of the output shaft 12 of the traction motor , and the brake caliper 6 needs to be aligned with the brake disc 5, the required installation position of the gearbox 2 is relatively precise, and the single flange bolt positioning cannot meet the precise positioning requirements. Therefore, this embodiment preferably The above-mentioned double-layer positioning method is used for positioning.
进一步地,如图5所示,构架4可设有用于安装牵引电机1的电机安装座41,牵引电机1的四角可设有安装脚11;同时,电机安装座41的两端(图5示出电机安装座的纵向剖面)可设有沿横向延伸的翻边411,形成卡槽,安装脚11置于电机安装座41并抵触于所述翻边411,且通过竖向设置的紧固螺栓42固定。Further, as shown in Figure 5, the frame 4 can be provided with a motor mount 41 for installing the traction motor 1, and the four corners of the traction motor 1 can be provided with mounting feet 11; meanwhile, the two ends of the motor mount 41 (shown in Figure 5 The longitudinal section of the motor mounting seat) can be provided with a flange 411 extending laterally to form a card slot. The mounting foot 11 is placed on the motor mounting seat 41 and interferes with the flange 411, and the vertically arranged fastening bolts 42 fixed.
通过上述方式,牵引电机1与构架4在横向方向的安装位置确定,其中,横向翻边411形成的卡槽可以限制安装脚11沿纵向的位移,使牵引电机1在纵向定位较准确。可以理解,牵引电机1与构架4在横向上的定位方式并不仅限于此,也可以直接通过紧固螺栓42固定,但辅以翻边411的定位方式显然使得牵引电机1的定位更可靠,不易沿纵向窜动,保证牵引电机1的正常驱动。Through the above method, the installation positions of the traction motor 1 and the frame 4 in the transverse direction are determined, wherein the slot formed by the transverse flange 411 can limit the longitudinal displacement of the mounting foot 11, so that the longitudinal positioning of the traction motor 1 is more accurate. It can be understood that the positioning method of the traction motor 1 and the frame 4 in the lateral direction is not limited to this, and can also be directly fixed by the fastening bolts 42, but the positioning method supplemented by the flange 411 obviously makes the positioning of the traction motor 1 more reliable and not easy to fix. Move along the longitudinal direction to ensure the normal driving of the traction motor 1.
同时,如图6与图7所示,电机安装座41的两侧(图6示出横向剖面)可设台阶,电机安装座41的上端面和台阶面之间的台阶侧壁构成构架基准面412;安装脚11置于电机安装座41的上端面,并且安装脚11外侧的安装脚基准面111与构架基准面412对齐,从而确定牵引电机1与构架4在纵向方向上的固定位置。可以理解,牵引电机1与电机安装座41纵向安装位置的确定并不仅限于在构架4设置台阶来实现,理论上也可以设置沿纵向延伸的翻边并形成卡槽以限制安装脚11也是可行的。Simultaneously, as shown in Figure 6 and Figure 7, the both sides of motor mounting seat 41 (Fig. 6 shows transverse section) can be provided with steps, the step side wall between the upper end surface of motor mounting seat 41 and the step surface constitutes frame datum plane 412; the mounting foot 11 is placed on the upper end surface of the motor mounting seat 41, and the mounting foot reference surface 111 outside the mounting foot 11 is aligned with the frame reference surface 412, thereby determining the fixed position of the traction motor 1 and the frame 4 in the longitudinal direction. It can be understood that the determination of the longitudinal installation position of the traction motor 1 and the motor mounting base 41 is not limited to setting steps on the frame 4, and theoretically it is also feasible to set a flange extending in the longitudinal direction and form a card slot to limit the mounting feet 11 .
当然,本实施例优选在电机安装座41两侧设置台阶、两端设置横向延伸的翻边411的方式,便于牵引电机1安装至电机安装座41,而且横向翻边411能够有效防止牵引电机1易于发生的纵向窜动,台阶形成的构架基准面412已能够满足纵向安装位的确定需求,且设置台阶后形成构架基准面412,可在避免与其他部件相干涉的前提下与牵引电机1的安装脚基准面111对齐。Of course, in this embodiment, steps are preferably provided on both sides of the motor mounting base 41, and laterally extending flanges 411 are provided at both ends, so as to facilitate the installation of the traction motor 1 to the motor mounting base 41, and the lateral flanges 411 can effectively prevent the traction motor 1 from Longitudinal movement is easy to occur, and the frame reference plane 412 formed by the steps can already meet the determined requirements of the longitudinal installation position, and the frame reference plane 412 is formed after setting the steps, which can be compatible with the traction motor 1 on the premise of avoiding interference with other components. The mounting foot reference planes 111 are aligned.
通过上述方式,牵引电机1与构架4在横向和纵向上的安装位置确定后,通过紧固螺栓42固定,实现牵引电机1与构架4的刚性连接。因此,齿轮箱2与构架4及牵引电机1与构架4之间均无相对位置变化,扭矩传递的效率较高。可以理解,牵引电机1与构架4,以及齿轮箱2与构架4的连接均不仅限于通过螺栓连接形成的刚性连接,比如,可通过销轴连接;实际上,也不限于刚性连接,例如,牵引电机1和齿轮箱2均可以通过橡胶关节弹性固定于构架4,当然,采用刚性连接扭矩传递效率较高,为较为优选的方案。Through the above method, after the horizontal and vertical installation positions of the traction motor 1 and the frame 4 are determined, they are fixed by fastening bolts 42 to realize the rigid connection between the traction motor 1 and the frame 4 . Therefore, there is no relative position change between the gear box 2 and the frame 4 and between the traction motor 1 and the frame 4, and the efficiency of torque transmission is high. It can be understood that the connection between the traction motor 1 and the frame 4, and the connection between the gearbox 2 and the frame 4 is not limited to the rigid connection formed by bolt connection, for example, it can be connected by a pin shaft; in fact, it is not limited to the rigid connection, for example, traction Both the motor 1 and the gear box 2 can be elastically fixed to the frame 4 through rubber joints. Of course, a rigid connection has higher torque transmission efficiency, which is a more preferred solution.
在此基础上,电机安装座41可一体成型于构架4。可以理解,该电机安装座41并不仅限于与构架4一体成型,也可以设计单独的安装座,然后固定于构架4即可,显然,一体成型的设置方式易于实现轻量化,也便于加工。On this basis, the motor mounting base 41 can be integrally formed on the frame 4 . It can be understood that the motor mounting seat 41 is not limited to being integrally formed with the frame 4, and a separate mounting seat can also be designed and then fixed to the frame 4. Obviously, the integrally formed arrangement is easy to achieve light weight and easy to process.
针对上述各实施例,还可以作进一步改进,请继续参考图8,图8为齿轮箱和牵引电机分别与两个半联轴节连接原理图。For the above embodiments, further improvements can be made, please continue to refer to FIG. 8 , which is a schematic diagram of the connection between the gearbox and the traction motor and the two half-couplings respectively.
具体地,如图8所示,牵引电机1和齿轮箱2可以通过纵向设置的联轴节3连接,并且联轴节3包括相配套的第一半联轴节31和第二半联轴节32,第一半联轴节31的一端与牵引电机输出轴12连接,第二半联轴节32的一端与齿轮箱2的输入轴22连接;且第一半联轴节31与第二半联轴节32的另一端可通过法兰盘对接,联轴节3可采用鼓型齿联轴节,则可通过鼓型齿联轴节外套筒内齿和鼓型齿实现变位,从而使第一半联轴节31与第二半联轴节32具有预定的浮动量。Specifically, as shown in FIG. 8, the traction motor 1 and the gearbox 2 can be connected through a longitudinally arranged coupling 3, and the coupling 3 includes a matching first half coupling 31 and a second half coupling 32. One end of the first half coupling 31 is connected to the output shaft 12 of the traction motor, and one end of the second half coupling 32 is connected to the input shaft 22 of the gearbox 2; and the first half coupling 31 is connected to the second half The other end of the coupling 32 can be butted through the flange, and the coupling 3 can adopt a drum-shaped gear coupling, and the displacement can be realized through the inner teeth of the outer sleeve of the drum-shaped gear coupling and the drum-shaped teeth, so that Make the first half-coupling 31 and the second half-coupling 32 have a predetermined floating amount.
本实施例中,纵向设置的联轴节3的第一半联轴节31与第二半联轴节32分别连接牵引电机输出轴12和齿轮箱2的输入轴22,由挠性块相连的第一半联轴节31与第二半联轴节32的预定浮动量可补偿被连两轴的相对偏移,即联轴节3具有一定的变位能力。另外,由于齿轮箱2和牵引电机1与构架4刚性连接,齿轮箱2与牵引电机1的相对位移很小,而联轴节3的变位能力远超出牵引电机1和齿轮箱2可能发生的相对位移,因此,联轴节3组装后,牵引电机1、齿轮箱2与联轴节3的位置、高度无需调整,使得牵引电机1、齿轮箱2与联轴节3的安装位置精确且安装方法简单。In this embodiment, the first half-coupling 31 and the second half-coupling 32 of the vertically arranged coupling 3 are respectively connected to the output shaft 12 of the traction motor and the input shaft 22 of the gear box 2, and are connected by a flexible block. The predetermined floating amount of the first half coupling 31 and the second half coupling 32 can compensate the relative offset of the two connected shafts, that is, the coupling 3 has a certain displacement capability. In addition, since the gearbox 2 and the traction motor 1 are rigidly connected to the frame 4, the relative displacement between the gearbox 2 and the traction motor 1 is very small, and the displacement capacity of the coupling 3 is far beyond what may occur between the traction motor 1 and the gearbox 2. Therefore, after the coupling 3 is assembled, the positions and heights of the traction motor 1, the gearbox 2 and the coupling 3 do not need to be adjusted, so that the installation positions of the traction motor 1, the gearbox 2 and the coupling 3 are accurate and secure The method is simple.
本发明还提供了一种跨座式单轨列车,包括车体和位于车体底部的转向架;其中,转向架为以上任一实施例所述的转向架。由于上述转向架具有上述技术效果,具有该转向架的跨座式单轨列车也具有相同的技术效果,此处不再赘述。The present invention also provides a straddle-type monorail train, comprising a car body and a bogie located at the bottom of the car body; wherein, the bogie is the bogie described in any one of the above embodiments. Since the above-mentioned bogie has the above-mentioned technical effect, the straddle-type monorail train having the bogie also has the same technical effect, and will not be repeated here.
以上对本发明所提供的一种跨座式单轨列车及其转向架结构均进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The straddle monorail train and its bogie structure provided by the present invention have been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present invention, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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| CN105292134B (en) * | 2015-12-07 | 2018-08-03 | 南车株洲电力机车有限公司 | A kind of straight drive sit-astride gearless single rail bogie |
| CN105620498A (en) * | 2015-12-25 | 2016-06-01 | 中车长江车辆有限公司 | Touch-type bottom door opening and closing mechanism |
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| CN109484413B (en) * | 2018-12-04 | 2021-06-08 | 湖北工业大学 | Heavy rail car with storage battery |
| CN112622948A (en) * | 2021-01-06 | 2021-04-09 | 鞍山冶金集团车辆制造有限公司 | Electric tractor |
| CN119190111A (en) * | 2024-10-22 | 2024-12-27 | 中车青岛四方机车车辆股份有限公司 | Axle box built-in bogie and rail vehicle |
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