CN104930727B - Solar thermal collector integrated with insulation decorative board and processing method - Google Patents

Solar thermal collector integrated with insulation decorative board and processing method Download PDF

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Publication number
CN104930727B
CN104930727B CN201510353180.6A CN201510353180A CN104930727B CN 104930727 B CN104930727 B CN 104930727B CN 201510353180 A CN201510353180 A CN 201510353180A CN 104930727 B CN104930727 B CN 104930727B
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plate core
thermal collector
solar thermal
insulation decorative
plastic
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CN104930727A (en
Inventor
崔建伟
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Guangyuan Solar Energy Co ltd
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Henan Photo-Thermal Industry Technology Research Institute
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

Abstract

The invention relates to a solar thermal collector integrated with an insulation decorative panel and a processing method. The solar thermal collector comprises the insulation decorative panel and a latticed plastic thermal-collection plate core; the insulation decorative panel is composed of a rear panel, an insulation layer and a glass cover-plate; the latticed plastic thermal-collection plate core is connected with the rear panel of the insulation decorative panel through anchor connecting components, and the latticed plastic thermal-collection plate core is provided with a water inlet connector and a water outlet connector. According to the solar thermal collector integrated with the insulation decorative panel and the processing method, the appearance of the insulation decorative surface-mounted solar thermal collector is the same as that of an ordinary insulation decorative panel, and the installation way on a building external wall is the same as that of the ordinary insulation decorative panel. The solar thermal collector integrated with the insulation decorative panel is installed on the external wall at the same time of constructing the external wall, it is guaranteed that the appearance of a building is not changed firstly, protrusions do not exit on the external wall of the building, accidents such as destruction and falling are avoided, and the safety is improved. What's more, the manufacturing cost of the solar thermal collector integrated with the insulation decorative panel is almost the same as that of the ordinary insulation decorative panel, the cost is greatly reduced compared with that of an existing solar metal thermal collector or a glass vacuum tube thermal collector, and the solar thermal collector integrated with the insulation decorative panel accords with the industrial policy of building energy conservation and is beneficial for being popularized in the building market.

Description

With the solar thermal collector and processing method of heat insulating decorative board one
Technical field
The present invention relates to a kind of solar thermal collector and processing method with heat insulating decorative board one, belongs to solar heat Using with architecture-integral technical field.
Background technology
The heat collector of existing flat plate solar water heater is by backboard, insulation material, solar energy heating plate core, face glass And the composition such as the outer rim by above Component composition together.Mounting means is that heat collector is fixed on triangle metal frame, Again metal rack is fixed on the facade on the sunny side of building or on roof.Installed in the facade on the sunny side of building when, one is destruction The outward appearance of building;Two are projected outside building, run into the weather such as strong wind, hail, the thing such as easily damage, fall Therefore, it is intrinsic potential safety hazard.For this purpose, most property are all refused to install, popularizing for solar water technology is hindered.
Existing flat plate solar water heater heat-collecting plate core majority is made of metal, and a kind of is that the metal tube of several water flowings is horizontal To or it is vertical with pectination side by side with water inlet and water outlet collection sealing of tube, then the metal tube of water flowing be longitudinally continuous be welded on metal collection On hot plate, or the metal tube of water flowing is curved into snakelike being continuously welded on collecting plate;Another kind is to be in by ribbon metallic plate Aliform is welded on the metal tube of water flowing, or strip metal plate is connected on the metal tube of water flowing by rolling, blow-up, then will Several metal tube side-by-sides with aliform strip-type collecting plate are welded on on water and water outlet collector.Before heat collector molding, to also Slective solar energy absorbing coating is applied in thermal-arrest plate surface.Because the corrosion resistant taken into account by surface heat transfer ability and water flowing metal tube Life-span, collecting plate are more from aluminium, and water service pipe is substantially red copper material, and the prices of raw materials are high, and copper pipe and aluminium sheet welding are tired Difficulty, processing cost are also higher.Domestic flat plate solar water heater heat-collecting plate core is per square meter price all more than 300 yuan.
The content of the invention
It is an object of the invention to provide a kind of insulation and decoration and plastics solar energy heat collector integrated board, select plastic material Solar energy heating plate core is made, overall is in thin sheet form.To reduce production cost, potential safety hazard is reduced.
The technical scheme is that what is be achieved in that:This solar thermal collector with heat insulating decorative board one, including Insulation decoration panel and the latticed plastic heat collection plate core being embedded in insulation decoration panel;Described insulation decoration panel is by carrying on the back Plate, heat-insulation layer and glass cover-plate are constituted;Latticed plastic heat collection plate core is connected with the backboard of insulation decoration panel by being anchored component Connect, in latticed plastic heat collection plate core, be provided with water-in and water-out joint.
The solar thermal collector with heat insulating decorative board one, the latticed plastic heat collection plate core is by two panels plastic sheet Or many point bondings of plastic foil, plate core bonding part is plane, and it is logical that bossing plastics sheet B constitutes the latticed water excessively being interconnected Road, crosses aquaporin surface area and accounts for more than the 50% of the plate core gross area.
The solar thermal collector with heat insulating decorative board one, the aquaporin excessively of the latticed plastic heat collection plate core are oblique To setting, it is interconnected.
The solar thermal collector with heat insulating decorative board one, the glass cover-plate are bonded with heat insulating decorative board or anchor Connect.
The processing method of the solar thermal collector with heat insulating decorative board one, step are as follows:
1st, process latticed plastic heat collection plate core
B, extrusion:The different semi-molten state plastic tab A of two thickness of extrusion, and plastics sheet B;
C, heat-collecting plate core molding:Under silica gel pressure roller and grid cylinder format roll rolling effect, simultaneously stretching, traction, cold But semi-molten state plastic sheet, will simultaneously draw thin two layers of plastic piece to need the rapid roll-in bonding in the position of bonding, while leaning on vacuum Aspirate the latticed aquaporin excessively on plastics sheet B molding heat-collecting plate cores;
D, cutting:The plastic heat collection plate core of molding is through idler roller stretching, then flattens through nip rollss, is wrapped in rolling wheel On, then it is cut into individual plate core;
2nd, individual plate core and decorative panel are assembled.
The processing method of the solar thermal collector with heat insulating decorative board one, the ingredient groups described in step A point include 60~70% Low Density Polyethylenes of following percentage by weight, 20~30% linear polyethylenes and 8~10% metallocene PEs.
The processing method of the solar thermal collector with heat insulating decorative board one, during step 2 group installation plate core, in plate core Upper and lower two of side is crossed at aquaporin projection opening, inserts water out adapter above, inserts water supply connector below;Water-in and water-out Joint is all 90 degree of bend pipe, and bend pipe one inserted aquaporin, and a through hole for passing through heat-insulation layer and backboard exposes in backboard Outside;
In plate core periphery two panels plastic foil stick portion, component is anchored with 5-6 and plate core is fixed on into the back of the body through warming plate On plate.
The present invention with the solar thermal collector outward appearance of heat insulating decorative board one as common heat insulating decorative board, in building outward Wall mounting means is also identical with common heat insulating decorative board.It is arranged on exterior wall in external wall construction simultaneously, ensure that building first Outward appearance it is constant, skin does not have outthrust, it is to avoid the accident such as destroys, fall, improve safety.It is prior just It is that manufacturing cost of the present invention is remained basically stable with common heat insulating decorative board, than existing metal solar heat collector or glass-vacuum tube Heat collector cost is greatly lowered.And plastics plate core is resistant to -50 DEG C of low temperature, winter need not increase antifreezing measures, symbol The industrial policy of building energy conservation is closed, beneficial to promoting in construction market.
Description of the drawings
Fig. 1 is the main view half-sectional view of heat collector of the present invention;
The left view of Fig. 2 Fig. 1;
Fig. 3 is the sectional view of the B-B sections of Fig. 1;
Fig. 4 is the sectional view of the C-C sections of Fig. 1;
Fig. 5 outlet pipe scheme of installations;
Fig. 6 is the D-D profiles of Fig. 5;
Fig. 7 square nets cross aquaporin plastics plate core schematic diagram;
Fig. 8 networks cross aquaporin plastics plate core schematic diagram.
In figure:1st, glass cover-plate 2, latticed plastic heat collection plate core 2-1, plate core crowning 2-1, plastics sheet B 2-2, Plastic tab A 2-3, excessively abutting edge 2-4, aquaporin 3, adiabator layer 4, water out adapter 5, water supply connector 6, anchor group Part 7, backboard
Specific embodiment
The agent structure of Fig. 1, heat collector of the present invention shown in 2, including insulation decoration panel and it is embedded in insulation decoration panel Interior latticed plastic heat collection plate core 3;Described insulation decoration panel is made up of backboard 7, heat-insulation layer 3 and glass cover-plate 1;Grid Shape plastic heat collection plate core 2 is connected with the backboard 7 of insulation decoration panel by being anchored component 6, is set in latticed plastic heat collection plate core It is equipped with water-in and water-out joint 4,5.
By two panels plastic sheet or many point bondings of plastic foil, plate core bonding part 2-3 is flat to the latticed plastic heat collection plate core Face, bossing plastics sheet B 2-1 constitute in grid, grid and cross aquaporin 2-4 for what is communicated, as shown in Figure 3, Figure 4.
The aquaporin 2-4 excessively of the latticed plastic heat collection plate core is angularly disposed, is interconnected as shown in Figure 7, Figure 8.
Netted aquaporin surface area of crossing should account for more than the 50% of the plate core gross area, and the plane at two panels film bond is minimum Size cannot be greater than 12 millimeters, and plastic film thickness is so that more than 0.2 millimeter, bearing capacity is advisable more than 2 kg/cms.
Backboard and insulation material are identical with common heat insulating decorative board, and backboard can be calcium silicate board, aluminium-foil kraft paper, PVC board Deng insulation material can be rock wool, polyurethane, styrofoam etc.;Backboard, face glass are bonding with insulation material, using with it is general The same bonding agent of logical heat insulating decorative board and technique, bonding agent can be silicone weathering glue, polyurethane adhesive, polymerization Thing adhesive etc.;Produce in enormous quantities using the apparatus for production line of manufacture heat insulating decorative board.Glass cover-plate 1 also can be with insulation and decoration Plate is anchored.
The heat-collecting plate core length and width size of the present invention within standard incubation decorative panel length and width size can be reserved and be more than After the face glass bond area of 100mm optionally.
When heat collector of the present invention is installed, drill on the metope of correspondence water-in and water-out joint first, to install and indoor guarantor The water inlet pipe and outlet pipe of warm water bucket connection;Other operations are identical with heat insulating decorative board form of construction work.One kind is wet construction:First Integrated board is bonded on the facade on the sunny side of building with polymer bonding mortar, then will with cross or doughnut connected components Which is anchored on wall face, and anchor bolt hammers into solid wall depth and should be greater than 50mm;One kind is dry construction:Will with component is anchored Integrated board is held within the metal framework of wall face on the sunny side.
The processing method of described insulation and decoration surface stuck type solar thermal collector, it is characterised in that:
1st, process latticed plastic heat collection plate core
B, extrusion:The different semi-molten state plastic tab A of two thickness of extrusion, and plastics sheet B;
C, heat-collecting plate core molding:Under silica gel pressure roller and grid cylinder format roll rolling effect, simultaneously stretching, traction, cold But semi-molten state plastic sheet, will simultaneously draw thin two layers of plastic piece to need the rapid roll-in bonding in the position of bonding, while leaning on vacuum Aspirate the latticed aquaporin excessively on plastics sheet B molding heat-collecting plate cores;
D, cutting:The plastic heat collection plate core of molding is through idler roller stretching, then flattens through nip rollss, is wrapped in rolling wheel On, then it is cut into individual plate core;
2nd, individual plate core and decorative panel are assembled.
When plate core being installed as shown in Figure 5, Figure 6, cross at aquaporin projection opening for upper and lower two in plate core side, above Insertion water out adapter, inserts water supply connector below;Water-in and water-out joint is all one 90 degree of bend pipe, and bend pipe one inserted water Passage a, through hole for passing through heat-insulation layer and backboard, exposes outside backboard;
The two panels plastic foil stick portion in plate core, is anchored component with 5-6 and plate core is fixed on the back of the body through warming plate again On plate.
The processing method of the insulation and decoration surface stuck type solar thermal collector, it is characterised in that the ingredient groups described in step A Dividing includes 60~70% Low Density Polyethylenes of following percentage by weight, 20~30% linear polyethylenes and 8~10% metallocenes Polyethylene.
Foregoing description is only as insulation and decoration surface stuck type solar thermal collector of the present invention and the enforceable technology of processing method Scheme is proposed, not as the restrictive condition to its structure or technology.

Claims (5)

1. with the solar thermal collector of heat insulating decorative board one, it is characterised in that:This heat collector include insulation decoration panel and The latticed plastic heat collection plate core (2) being embedded in insulation decoration panel;Described insulation decoration panel is incubated by backboard (7) Layer (3) and glass cover-plate (1) are constituted;Latticed plastic heat collection plate core (2) is by anchor component (6) and the back of the body of insulation decoration panel Plate (7) connects, and water-in and water-out joint (4,5) is provided with latticed plastic heat collection plate core;
The latticed plastic heat collection plate core is plane by two panels plastic sheet or many point bondings of plastic foil, plate core bonding part (2-3), Bossing plastics sheet B (2-1) constitutes the latticed aquaporin (2-4) excessively being interconnected, and crosses aquaporin surface area and accounts for plate core More than the 50% of the gross area;
The latticed aquaporin (2-4) of crossing of the latticed plastic heat collection plate core is angularly disposed, is interconnected, and mesh shape is for just Square or rhombus, crosses aquaporin surface area and accounts for more than the 50% of the plate core gross area, the plane minimum dimension at two panels film bond 12 millimeters are cannot be greater than, plastic film thickness is more than 0.2 millimeter, bearing capacity is more than 2 kg/cms.
2. solar thermal collector according to claim 1 with heat insulating decorative board one, it is characterised in that:The glass cover-plate (1) bond or be anchored with heat insulating decorative board.
3. processing method according to claim 1 with the solar thermal collector of heat insulating decorative board one, it is characterised in that:
1st, process latticed plastic heat collection plate core
A, dispensing:After in proportion mix raw material, extruder elevating hopper is inserted;
B, extrusion:The different semi-molten state plastic tab A of two thickness of extrusion, and plastics sheet B;
C, heat-collecting plate core molding:Under silica gel pressure roller with grid cylinder format roll rolling effect, simultaneously stretching, traction, cooling half Molten state plastic sheet, will simultaneously draw thin two layers of plastic piece to need the rapid roll-in bonding in the position of bonding, while leaning on vacuum draw By the latticed aquaporin excessively on plastics sheet B molding heat-collecting plate cores;
D, cutting:The plastic heat collection plate core of molding is through idler roller stretching, then flattens through nip rollss, is wrapped on rolling wheel, so After be cut into individual plate core;
2nd, individual plate core and decorative panel are assembled.
4. processing method according to claim 3 with the solar thermal collector of heat insulating decorative board one, it is characterised in that step Rapid ingredient groups described in A point include 60~70% Low Density Polyethylenes of following percentage by weight, 20~30% linear polyethylenes With 8~10% metallocene PEs.
5. processing method according to claim 3 with the solar thermal collector of heat insulating decorative board one, it is characterised in that step During rapid 2 assembling plate core, cross at aquaporin projection opening for upper and lower two in plate core side, insert water out adapter above, below Insertion water supply connector;Water-in and water-out joint is all one 90 degree of bend pipe, and bend pipe one inserted aquaporin, and one through insulation The through hole of layer and backboard, exposes outside backboard;
In plate core periphery two panels plastic foil stick portion, component is anchored with 5-6 and plate core is fixed on backboard through warming plate .
CN201510353180.6A 2015-06-24 2015-06-24 Solar thermal collector integrated with insulation decorative board and processing method Active CN104930727B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN104930727B true CN104930727B (en) 2017-03-22

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4524757A (en) * 1981-04-28 1985-06-25 Bruce Shawn Buckley Solar collector, heat exchanger or hot water storage tank and method of forming same
US4474172A (en) * 1982-10-25 1984-10-02 Chevron Research Company Solar water heating panel
US4763641A (en) * 1986-05-29 1988-08-16 Smith William F Solar energy absorber
CN2773593Y (en) * 2005-01-18 2006-04-19 马克思·劳斯 Heat exchanger
EP1852663B1 (en) * 2006-05-03 2011-03-09 Global Plastic, S.A. Solar collector unit
SE533035C2 (en) * 2008-09-30 2010-06-15 Suncore Ab Heat exchanger element
MX340100B (en) * 2010-12-22 2016-06-24 Novelis Inc Solar energy absorber unit and solar energy device containing same.
EP2766674A4 (en) * 2011-10-03 2015-06-17 Lrm Ind Int Inc Solar heat exchange panel
CN102943548B (en) * 2012-11-30 2014-08-27 常州大学 Construction curtain wall type flat-plate solar heat collector
GB2510505A (en) * 2014-04-08 2014-08-06 John Stewart Heath Solar reflectors having topographical features
CN104015384B (en) * 2014-06-13 2016-04-06 河北雨燕灌溉设备有限公司 Many tubular micropore labyrinth drip irrigating belt processing methods and equipment

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Effective date of registration: 20160602

Address after: 054000 Zhongxing East Avenue 1889, Hebei, Xingtai

Applicant after: HEBEI SOLAR THERMAL INDUSTRY TECHNOLOGY Research Institute

Address before: 050031 Tianyuan building, Yuejin Road, Hebei, Shijiazhuang 506

Applicant before: Cui Jianwei

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Effective date of registration: 20230809

Address after: No. 2199 Yong'an Road, Beiwu Village, Wangkuai Town, Economic Development Zone, Xingtai City, Hebei Province, 054000

Patentee after: GUANGYUAN SOLAR ENERGY Co.,Ltd.

Address before: No. 1889 Zhongxing East Street, Xingtai City, Hebei Province, 054000

Patentee before: HEBEI SOLAR THERMAL INDUSTRY TECHNOLOGY Research Institute

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