CN104927212A - Crush-resistance light cable filler and manufacturing method thereof - Google Patents

Crush-resistance light cable filler and manufacturing method thereof Download PDF

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Publication number
CN104927212A
CN104927212A CN201510332975.9A CN201510332975A CN104927212A CN 104927212 A CN104927212 A CN 104927212A CN 201510332975 A CN201510332975 A CN 201510332975A CN 104927212 A CN104927212 A CN 104927212A
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CN
China
Prior art keywords
parts
cable filler
crush
weight
resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510332975.9A
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Chinese (zh)
Inventor
王江海
朱李红
蒋艳
沈升友
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI TIANYUAN CABLE Co Ltd
Original Assignee
ANHUI TIANYUAN CABLE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ANHUI TIANYUAN CABLE Co Ltd filed Critical ANHUI TIANYUAN CABLE Co Ltd
Priority to CN201510332975.9A priority Critical patent/CN104927212A/en
Publication of CN104927212A publication Critical patent/CN104927212A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating

Abstract

The invention discloses crush-resistance light cable filler and a manufacturing method thereof. The crush-resistance light cable filler comprises, by weight, 20-22 parts of EPDM rubber, 5-7 parts of modified hard clay, 7-9 parts of natural mica, 4-6 parts of kaolin, 2.5-3.5 parts of silane coupling agent, 1.5-2.5 parts of flame retardant, 0.4-0.8 part of antioxygen, 1.2-1.8 parts of white carbon black, 3-5 parts of silicium-calcium slag, 0.5-1.4 parts of silicone oil, 2.2-3.2 parts of glass beads and 0.3-0.9 part of volcanic ash. Cable gaps can be fully filled, the roundness of the appearance in the cable forming process is guaranteed, and the crush-resistance light cable filler further has the advantages of being high in mechanical strength, good in surface sealing property, capable of achieving the crush-resistance function and low in weight.

Description

A kind of resistance to compression lightweight cable filler and preparation method thereof
Technical field
The present invention relates to CABLE MATERIALS preparation field, specifically belong to a kind of resistance to compression lightweight cable filler and preparation method thereof.
Background technology
The traditional cable stopping composition produced on the market at present mainly contains following three kinds: 1) the fan-shaped packing that extrudes of crosslinked polyethylene waste material; 2) polypropylene (PP) grid gasket for packing; 3) polyvinyl chloride or rubber hose packing.This several packing is due to the reason of its material, formula or shape, existing defects is as follows: the fan-shaped packing that crosslinked polyethylene waste material extrudes: this packing adopts crosslinked polyethylene waste powder particle material to make base-material, and interpolation caking agent, filler, colorant extrusion molding form.Because crosslinked polyethylene is thermosetting resin, it is very poor that it reclaims waste material meltbility when secondary processing, needing to add a large amount of caking agents comes shaping, therefore this is filled with following defect: surface irregularity, size specification is uneven, can not abundant filled cable space, and the roundness of outward appearance when ensureing cable cabling; Tensile strength is little, and frangibility when stranding is filled, affects production rate; Weight is convenient operation very much not; Deposit the easy moisture absorption in process, bring hidden danger of quality to product.
Summary of the invention
The object of this invention is to provide a kind of resistance to compression lightweight cable filler and preparation method thereof, energy is filled cable space fully, ensure that the rounding of outward appearance during cable cabling; And it is high to have physical strength, face seal is good, has the advantage of resistance to compression and lightweight.
Technical scheme of the present invention is as follows:
A kind of resistance to compression lightweight cable filler, each raw material is as follows with parts by weight: terpolymer EP rubber 20 ~ 22 parts, 5 ~ 7 parts, modified hard potter's clay, natural mica 7 ~ 9 parts, kaolin 4 ~ 6 parts, silane coupling agent 2.5-3.5 part, fire retardant 1.5 ~ 2.5 parts, 0.4 ~ 0.8 part, oxidation inhibitor, white carbon black 1.2 ~ 1.8 parts, calcium silicate slag 3 ~ 5 parts, silicone oil 0.5 ~ 1.4 part, glass microballon 2.2 ~ 3.2 parts, volcanic ash 0.3 ~ 0.9 part;
A making method for resistance to compression lightweight cable filler, includes following operation steps:
1), by above-mentioned parts by weight, after terpolymer EP rubber, modified hard potter's clay, natural mica, kaolin and suitable quantity of water stir, reactor is loaded, when being then warming up to 80-90 DEG C, insulation 20-25 minute, takes out, dry, pulverize last, cross 600-800 mesh sieve and get final product;
2) by step 1) product and white carbon black, calcium silicate slag, glass microballon put into high-speed mixer, and after high-speed mixing 20 ~ 30min, then add surplus stock in mixing machine, after high-speed mixing 10 ~ 20min, be cable filler.
Containing modified hard potter's clay, natural mica, calcium silicate slag in raw material of the present invention, these raw materials have the feature of resistance to compression and lighter weight, and energy is filled cable space fully, ensure that the rounding of outward appearance during cable cabling; And it is high to have physical strength, face seal is good, and have the advantage of resistance to compression and lightweight, preparation is simple, is convenient to suitability for industrialized production, constant product quality.
Embodiment
Embodiment 1:
A kind of resistance to compression lightweight cable filler, each raw material is as follows with parts by weight: terpolymer EP rubber 21 parts, 6 parts, modified hard potter's clay, natural mica 8 parts, kaolin 5 parts, silane coupling agent 3 parts, fire retardant 2 parts, 0.6 part, oxidation inhibitor, white carbon black 1.5 parts, calcium silicate slag 4 parts, silicone oil 1 part, glass microballon 3 parts, volcanic ash 0.6 part;
A making method for resistance to compression lightweight cable filler, includes following operation steps:
1), by above-mentioned parts by weight, after terpolymer EP rubber, modified hard potter's clay, natural mica, kaolin and suitable quantity of water stir, reactor is loaded, when being then warming up to 85 DEG C, be incubated 22 minutes, take out, dry, pulverize last, cross 700 mesh sieves and get final product;
2) by step 1) product and white carbon black, calcium silicate slag, glass microballon put into high-speed mixer, and after high-speed mixing 25min, then add surplus stock in mixing machine, after high-speed mixing 15min, be cable filler.
More than show and describe ultimate principle of the present invention, principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.

Claims (2)

1. a resistance to compression lightweight cable filler, is characterized in that, each raw material is as follows with parts by weight: terpolymer EP rubber 20 ~ 22 parts, 5 ~ 7 parts, modified hard potter's clay, natural mica 7 ~ 9 parts, kaolin 4 ~ 6 parts, silane coupling agent 2.5-3.5 part, fire retardant 1.5 ~ 2.5 parts, 0.4 ~ 0.8 part, oxidation inhibitor, white carbon black 1.2 ~ 1.8 parts, calcium silicate slag 3 ~ 5 parts, silicone oil 0.5 ~ 1.4 part, glass microballon 2.2 ~ 3.2 parts, volcanic ash 0.3 ~ 0.9 part.
2. a making method for cable filler described in claim 1, is characterized in that, includes following operation steps:
1), by above-mentioned parts by weight, after terpolymer EP rubber, modified hard potter's clay, natural mica, kaolin and suitable quantity of water stir, reactor is loaded, when being then warming up to 80-90 DEG C, insulation 20-25 minute, takes out, dry, pulverize last, cross 600-800 mesh sieve and get final product;
2) by step 1) product and white carbon black, calcium silicate slag, glass microballon put into high-speed mixer, and after high-speed mixing 20 ~ 30min, then add surplus stock in mixing machine, after high-speed mixing 10 ~ 20min, be cable filler.
CN201510332975.9A 2015-06-16 2015-06-16 Crush-resistance light cable filler and manufacturing method thereof Pending CN104927212A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510332975.9A CN104927212A (en) 2015-06-16 2015-06-16 Crush-resistance light cable filler and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510332975.9A CN104927212A (en) 2015-06-16 2015-06-16 Crush-resistance light cable filler and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN104927212A true CN104927212A (en) 2015-09-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510332975.9A Pending CN104927212A (en) 2015-06-16 2015-06-16 Crush-resistance light cable filler and manufacturing method thereof

Country Status (1)

Country Link
CN (1) CN104927212A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105504624A (en) * 2016-01-12 2016-04-20 芜湖航天特种电缆厂股份有限公司 Filler for spaceflight cable and preparation method of filler
CN106565188A (en) * 2016-10-19 2017-04-19 安徽吉思特智能装备有限公司 Tensile and weather-resistant aerial cable filler
CN107123462A (en) * 2017-05-12 2017-09-01 罗碧贤 A kind of cable filling cream using glass powder as matrix and preparation method thereof
CN109134940A (en) * 2018-09-17 2019-01-04 张青美 A kind of preparation method of the modified hard clay of rubber tyre

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102286162A (en) * 2011-06-20 2011-12-21 沈阳天荣电缆材料有限公司 Preparation method of deep sea cable filling strip

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102286162A (en) * 2011-06-20 2011-12-21 沈阳天荣电缆材料有限公司 Preparation method of deep sea cable filling strip

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105504624A (en) * 2016-01-12 2016-04-20 芜湖航天特种电缆厂股份有限公司 Filler for spaceflight cable and preparation method of filler
CN106565188A (en) * 2016-10-19 2017-04-19 安徽吉思特智能装备有限公司 Tensile and weather-resistant aerial cable filler
CN107123462A (en) * 2017-05-12 2017-09-01 罗碧贤 A kind of cable filling cream using glass powder as matrix and preparation method thereof
CN109134940A (en) * 2018-09-17 2019-01-04 张青美 A kind of preparation method of the modified hard clay of rubber tyre

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Application publication date: 20150923