A kind of benzyl chloride alkali-free continuous hydrolysis prepare the new technology of phenmethylol
Technical field
Present invention design is related to the preparation method of phenmethylol, the main industry for preparing phenmethylol without basic hydrolysis comprising benzyl chloride
Metaplasia production. art.
Technical background
With the development of national economy, China is all in the gesture of rapid growth in the kind and quantity of fine chemical product
Head, phenmethylol is an important Organic chemical products and intermediate as the extension product of benzyl chloride, is widely used in medicine, perfume (or spice)
The every profession and trades such as material, further, since phenmethylol downstream product is continually developed, the usage amount of phenmethylol will dramatically increase.
The main production process of phenmethylol has 2 kinds:Benzaldehyde catalytic reduction method and benzyl chloride Hydrolyze method.Benzaldehyde catalysis is also
Former method is the main method that the eighties are produced to the nineties, and the synthetic method has been run counter to by the rudimentary rule to senior development
Rule, and cost is also very high, eliminates substantially.Benzyl chloride Hydrolyze method point has 2 kinds of alkali reaction and alkali-free reaction, existing main
Production technology is benzyl chloride alkaline hydrolysiss, and its flow process is that benzyl chloride and soda ash solution are mixed in a kettle. with certain proportion, is passed through
Temperature rising reflux reacts 6~10h, obtains the mixing crude product of phenmethylol and benzyl ether, and the defective workmanship is sodium chloride-containing in waste water,
And accessory substance production rate crosses up to 10~25%.Processing cost is higher, another benzyl chloride conversion ratio only 75~80%, and benzyl ether accounting is anti-
Crude product is answered to be up to 8~12%, its value is relatively low, and range of application is not wide.Therefore be badly in need of carrying out the technique research and development of alkali-free reaction.
The content of the invention
Instant invention overcomes the defect of prior art, there is provided a kind of economic and environment-friendly, the stable phenmethylol life of product quality
Product method.Sodium chloride-containing in for solving existing process waste water, and accessory substance production rate crosses up to 10~25%.Processing cost compared with
High technical problem.
Additionally, this invention also solves benzyl chloride conversion ratio only 75~80%, benzyl ether accounting crude reaction is up to 8~
12%, it is worth relatively low, the technical problem such as range of application is not wide.
In order to solve above technical problem, the present invention is achieved by the following technical solutions:A kind of benzyl chloride alkali-free connects
Continuous hydrolysis prepares the new technology of phenmethylol, it is characterized in that the processing step is as follows:
A, the myristyl that tetradecyl trimethyl ammonium chloride and water are hybridly prepared into 100~1000ppm of mass fraction
Trimethyl ammonia chloride aqueous ammonium;
B, by the tetradecyl trimethyl ammonium chloride aqueous solution and benzyl chloride, toluene and hexamethylene mixed solvent according to mass ratio
1:(0.2~0.3):(0.05~0.06)A reactor is put into, is stirred, heating is anti-under condition of normal pressure at 90~105 DEG C
Answer 2~10h;
C, the mixed material after synthesis under normal pressure is continuously produced to two-stage pressurizing kettle by static mixer, add isopropyl
Benzene solvent, while adding the stirring of tri-n-octyl methyl ammonium chloride quaternary ammonium salt, is heated to 110~150 DEG C, in 0.3~0.5mpa, in nitrogen
3~5h is reacted under the conditions of gas shielded;
D, reacted mixed material are cooled down, settled, and isolate oil phase;
E, oil phase separate out solvent and unreacted completely benzyl chloride return synthesis under normal pressure and further reacts by thick cut, then lead to
Cross rectifying and separate prepared high-purity benzene methyl alcohol.
Preferably, in the toluene and hexamethylene mixed solvent, the ratio of toluene and hexamethylene is 1:1.
Benzyl chloride, pure water, specific toluene and hexamethylene mixed solvent are added to according to a certain percentage one-level by the present invention
In normal-pressure reaction kettle, react continuously be transferred in two-stage pressurizing reactor after certain hour at a certain temperature, add isopropyl
Benzene solvent, while it is cold to add the reactant liquor Jing that tri-n-octyl methyl ammonium chloride quaternary ammonium salt continues gained after reaction certain hour to carry out
But, settle, isolate oil phase and water phase(Containing phenmethylol, hydrochloric acid), oil phase Jing slightly evaporate and after rectifying phenmethylol finished product.
Present invention process advantage is:
1. main containing hydrogen chloride and phenmethylol in waste water, process convenient;Reaction system is reduced without soda ash, cost;Introduce
The mixture of benzene compounds and high boiling solvent.Phase TransferCatalyst is introduced simultaneously and lifts reaction speed, it is ensured that material
Produce in time, in order to avoid the aggravation of side reaction.
2. technique is reacted using continuous feeding and discharging mode, with reference to corresponding solvent and catalyst, improves product
Output capacity, increases production capacity.Wherein first order reaction is atmospheric operation, it is ensured that benzyl chloride conversion ratio reaches 75~85%, it is to avoid plus press through
Because benzyl chloride excessively causes a large amount of generations of benzyl ether in journey;Second order reaction;Second order reaction adopts pressurized operation, promotes not anti-
Completely benzyl chloride should further react, benzyl chloride conversion ratio>99.5%, cumene solvent is present, and side reaction is suppressed, instead
Answer phenmethylol accounting in product>98%, benzyl ether accounting<2% (deducting the remained unreacted completely benzyl chloride in product).
Specific embodiment
The present invention is described in further detail below in conjunction with specific embodiment, but the present invention is not limited to described enforcement
Example.
Embodiment 1:
0.3Kg benzyltriethylammoinium chlorides are added in 1500Kg water, by the benzyltriethylammoinium chloride aqueous solution and 300Kg
Benzyl chloride, 20Kg toluene, 20Kg hexamethylenes are added in the reactor equipped with heating, stirring, thermometer and condenser pipe, and unlatching is stirred
Mix and heat, start timing when kettle temperature rises to 92 DEG C, sample analysis after reaction 3 hours, oil phase chloride containing benzyl 34.72%, containing benzene
Methyl alcohol 64.28%, containing benzyl ether 0.94%.Reactant liquor is fully transferred to into second order reaction kettle, while adding 0.3Kg tricaprylmethyls
Chlorination quaternized ammonium, 30Kg cumenes solvent are opened and stir and heat, and it is 0.6Mpa to be passed through pressure in nitrogen adjustment kettle, works as kettle
Start timing when temperature rise is to 150 DEG C, sample analysis after reaction 4 hours, oil phase chloride containing benzyl 0.47%, containing phenmethylol 97.8%, contain
Benzyl ether 1.73%.Benzyl chloride conversion ratio=99.53%, phenmethylol reaction selectivity=98.26%, benzyl ether reaction selectivity=
1.74%。
Embodiment 2:
0.5Kg tetradecyl trimethyl ammonium chlorides are added in 1500Kg water, tetradecyl trimethyl ammonium chloride is water-soluble
Liquid and 300Kg benzyl chlorides, 30Kg toluene, 30Kg hexamethylenes are added to the reactor equipped with heating, stirring, thermometer and condenser pipe
In, unlatching is stirred and heated, and timing is started when kettle temperature rises to 92 DEG C, sample analysis after reacting 3 hours, oil phase chloride containing benzyl
35.56%th, containing phenmethylol 63.26%, containing benzyl ether 1.08%.Reactant liquor is fully transferred to into second order reaction kettle, while adding 40Kg
Cumene, 0.2Kg tri-n-octyl methyl ammonium chlorides quaternary ammonium salt are opened and stir and heat, and are passed through pressure in nitrogen adjustment kettle and are
0.6Mpa, timing is started when kettle temperature rises to 150 DEG C, sample analysis after reacting 3 hours, oil phase chloride containing benzyl 0.45%, first containing benzene
Alcohol 97.75%, containing benzyl ether 1.75%.Benzyl chloride conversion ratio=99.55%, phenmethylol reaction selectivity=98.24%, benzyl ether reaction
Selective=1.76%.
Embodiment 3:
0.5Kg tetradecyl trimethyl ammonium chlorides are added in 1500Kg water, tetradecyl trimethyl ammonium chloride is water-soluble
Liquid and 300Kg benzyl chlorides, 30Kg toluene, 30Kg hexamethylenes are added to the reactor equipped with heating, stirring, thermometer and condenser pipe
In, unlatching is stirred and heated, and timing is started when kettle temperature rises to 92 DEG C, sample analysis after reacting 8 hours, oil phase chloride containing benzyl
10.12%th, containing phenmethylol 85.34%, containing benzyl ether 4.28%.Reactant liquor is fully transferred to into second order reaction kettle, while adding 40Kg
Cumene, 0.2Kg tri-n-octyl methyl ammonium chlorides quaternary ammonium salt are opened and stir and heat, and are passed through pressure in nitrogen adjustment kettle and are
0.6Mpa, timing is started when kettle temperature rises to 150 DEG C, sample analysis after reacting 5 hours, oil phase chloride containing benzyl 0.48%, first containing benzene
Alcohol 97.66%, containing benzyl ether 1.62%.Afterchlorinate benzyl conversion ratio=99.52%, phenmethylol reaction selectivity=98.36%, benzyl ether is anti-
Should selectively=1.63%.
In order to verify the effect of the present invention, inventor devises tests below comparative example and carries out effect evaluation and test to the present invention:
Comparative example 1:0.5Kg tetradecyl trimethyl ammonium chlorides are added in 1500Kg water, by tetradecyltrimethylammonium chlorine
Change aqueous ammonium and 300Kg benzyl chlorides, 30Kg toluene, 30Kg hexamethylenes are added to equipped with heating, stirring, thermometer and condenser pipe
Reactor in, unlatching is stirred and heated, and starts timing when kettle temperature rises to 92 DEG C, and sample analysis after reaction 3 hours, oil phase contains
Benzyl chloride 35.56%, containing phenmethylol 63.26%, containing benzyl ether 1.08%.Reactant liquor is fully transferred to into second order reaction kettle, while plus
Enter 40Kg cumenes, the unlatching of 0.2Kg tri-n-octyl methyl ammonium chlorides quaternary ammonium salt to stir and heat, be passed through pressure in nitrogen adjustment kettle
For 0.6Mpa, start timing when kettle temperature rises to 150 DEG C, sample analysis after reaction 1 hour, oil phase chloride containing benzyl 15.6%, containing benzene
Methyl alcohol 83.15%, containing benzyl ether 1.12%.Benzyl chloride conversion ratio=84.4%, phenmethylol reaction selectivity=98.67%, benzyl ether is anti-
Should selectively=1.33%.
Comparative example 2:0.3Kg benzyltriethylammoinium chlorides are added in 1500Kg water, benzyltriethylammoinium chloride is water-soluble
Liquid and 300Kg benzyl chlorides, 25Kg toluene, 20Kg hexamethylenes are added to the reactor equipped with heating, stirring, thermometer and condenser pipe
In, unlatching is stirred and heated, and timing is started when kettle temperature rises to 92 DEG C, sample analysis after reacting 3 hours, oil phase chloride containing benzyl
34.72%th, containing phenmethylol 64.28%, containing benzyl ether 0.94%.Reactant liquor is fully transferred to into second order reaction kettle, while adding
0.3Kg tri-n-octyl methyl ammonium chloride quaternary ammonium salts, 30Kg cumenes solvent are opened and stir and heat, and are passed through nitrogen adjustment kettle internal pressure
Power is 0.6Mpa, starts timing when kettle temperature rises to 150 DEG C, sample analysis after reaction 6 hours, oil phase chloride containing benzyl 0.38%, is contained
Phenmethylol 94.4%, containing benzyl ether 5.22%.6 hours afterchlorinate benzyl conversion ratio=99.62% of reaction, phenmethylol reaction selectivity=
94.76%, benzyl ether reaction selectivity=5.24%.
Comparative example 3:
1500kg water and 300Kg benzyl chlorides are added in the reactor equipped with heating, stirring, thermometer and condenser pipe,
Unlatching is stirred and heated, and timing is started when kettle temperature rises to 92 DEG C, sample analysis after reacting 3 hours, oil phase chloride containing benzyl
22.5%th, containing phenmethylol 68.19%, containing benzyl ether 6.23%.Sample analysis after reaction 6 hours, oil phase chloride containing benzyl 15.7%, containing benzene
Methyl alcohol 63.52%, containing benzyl ether 17.8%.
Benzyl chloride conversion ratio=84.3%, phenmethylol reaction selectivity=78.11%, benzyl ether reaction selectivity=21.89%.
Comparative example 4:
1500kg water and 300Kg benzyl chlorides, 75Kg toluene are added to equipped with heating, stirring, thermometer and condenser pipe
In reactor, unlatching is stirred and heated, and timing is started when kettle temperature rises to 92 DEG C, and sample analysis after reacting 3 hours, oil phase is chloride
Change benzyl 57.5%, containing phenmethylol 40.5%, containing benzyl ether 0.5%.Sample analysis after reaction 6 hours, oil phase chloride containing benzyl 27.8%, contain
Phenmethylol 68.9%, containing benzyl ether 3.8%.
Benzyl chloride conversion ratio=72.2%, phenmethylol reaction selectivity=94.77%, benzyl ether reaction selectivity=5.23%.
Comparative example 5
By 1500kg water and 300Kg benzyl chlorides, 45Kg toluene, 30Kg hexamethylenes, 0.3Kg tetradecyl trimethyl ammonium chlorides
In being added to the reactor equipped with heating, stirring, thermometer and condenser pipe, unlatching is stirred and heated, when kettle temperature rises to 92 DEG C
Start timing, sample analysis after reaction 3 hours, oil phase chloride containing benzyl 35.8%, containing phenmethylol 62.56%, containing benzyl ether 1.85%.
Sample analysis after reaction 6 hours, oil phase chloride containing benzyl 15.5%, containing phenmethylol 77.78%, containing benzyl ether 5.3%.
Benzyl chloride conversion ratio=84.5%, phenmethylol reaction selectivity=93.62%, benzyl ether reaction selectivity=6.38%.
In above example and comparative example, benzyl chloride, phase transfer catalyst, solvent are technical grade.Reaction leading indicator
Including phenmethylol, dibenzyl ether content in benzyl chloride conversion ratio, product, determined by chromatography of gases.
Conclusion:Shown with the contrast of comparative example 3,4,5 by embodiment 1,2,3:The benzyl chloride conversion ratio of present invention process, product
Product purity, production efficiency are all very high, with good industrial application value.Additionally, inventor shows through studying repeatedly, send out
There is considerable influence the existing compressive reaction time to benzyl chloride conversion ratio, product purity, by embodiment 1,2,3 and comparative example 1,2 pairs
Than, it is seen that, the compressive reaction time that benzyl chloride alkali-free continuous hydrolysis prepare phenmethylol is ideal with 3~5 hours.