Bone device in a kind of frosted of folding fan bamboo ribs and partition
Technical field
The invention belongs to mechanical automation apparatus field, and in particular to bone device in a kind of frosted of folding fan bamboo ribs and partition.
Background technology
Folding fan is the fan that can be folded that a kind of bamboo and wood makees that ribs of the fan, tough paper or thin silk fabric thin,tough silk do covering of the fan;Used time must let go, into half
Rule shape, poly- head dissipate tail.Folding fan originates from China earliest, and bamboo and wood does ribs of the fan, and tough paper does covering of the fan, will also write a poem on occasion and draw a picture on covering of the fan.Folding
Fan shows the poem of Chinese tenderness Yun Yin and draws U.S. border.
Folding fan through the history after the ancient Chinese centuries as Chinese tradition hand work one of representative, continue to use to
Modern manufacture craft still retains to be made by hand entirely, but with the development of present society, demand is continued to increase, pure to make by hand
The demand that far can not meet present consuming public.Inventor is through long-term research and exploration, it is intended to by folding fan
A whole set of processing by different steps and link, realize technique whole-course automation, on the one hand can be with improve production efficiency, the opposing party
Face makes the batch production quality of product get a promotion.
The content of the invention
The technical problem to be solved is to provide bone device in a kind of frosted of folding fan bamboo ribs and partition, of the invention
Purpose is that the moisture that will be carried in bamboo ribs is dried, while after being surface-treated to which, carrying out the partition of bamboo ribs in-seam.
Bone device in a kind of frosted of folding fan bamboo ribs and partition, it is characterised in that:Including lifting conveyer belt, lifting spooler,
Bamboo ribs tightens up slide rail, drying tube, slicing device, two-way conveyer belt, work chamber, elevation and subsidence mechanical claw, bi-directionally transmitted band, flexible top
Bar, slide rail, honing device and edge-neatening apparatus;
Lifting spooler is set on described lifting conveyer belt, by line is passed through on bamboo ribs between two lifting spoolers
The through wires hole of setting is fixed as one group;Bamboo ribs is set below lifting conveyer belt and tightens up slide rail, bamboo ribs is tightened up
Slide block;Bamboo ribs is tightened up, and arranges slider-actuated bar, slider-actuated bar connection compression slide block in traction grooved;
Described drying tube includes cylinder, high-pressure air hose, high speed swingle, lower floor's leaf wing, upper strata leaf wing and motor,
The top of cylinder arranges high-pressure air hose, and the lower section of cylinder arranges motor;High speed swingle, high speed swingle are set in cylinder
Motor is connected by driving belt;Multistage brake sleeve is set with high speed swingle, and brake sleeve is connected by the collar that brakes
High speed swingle is connect, brake sleeve jacking block is set below high speed swingle;Frosted material is placed in cylinder;
Described slicing device is connected as one by guide pillar by upper and lower pressing mold, is opened up on the corresponding surface of upper and lower pressing mold
Sliding knife is set in chute, chute, and sliding knife is driven by motor and run along chute;Conveyer belt is set between slicing device and work chamber,
Work chamber is the barrel-shaped of a side opening;Upper and lower elevation and subsidence mechanical claw and two-way biography are set gradually from opening inwardly in work chamber
Send band, the excessively flexible push rod connection work chamber of bi-directionally transmitted band logical;Slide rail is set above work chamber;On slide rail arrange honing device and
Edge-neatening apparatus.
Lifting spooler in arrange expansion link, expansion link connection rotation card line plate, rotation card line plate on open up cable clamping interface and
Winding slot, cable clamping interface are vertically arranged with winding slot;Coiling plug is set on automatic line receiver inwall, and coiling plug is relative with winding slot
Should;Arrange on automatic line receiver and cut out line slide block, cut out and blade is set on line slide block.
The upper and lower ends of brake sleeve arrange buffering end;Setting buffer stopper and upper and lower curved bar in buffering end, buffer stopper with it is upper
Curved bar is hinged on seesaw bar, and upper curved bar is L-shaped, and upper curved bar is corresponding with lower curved bar fastening;In upper buffering end and lower buffering end
Two lower curved bars connected by spiral connecting rod.
The high-pressure air hose of more than ten is set in the upper end tube port position of cylinder, the opening of high-pressure air hose is towards in cylinder.
Sliding knife includes framework, support bar, pushes up spring, gripper shoe, set of blades and elastic blob of viscose, the interior setting set of blades of framework,
Set of blades includes more than three layers of blade, and each blade both sides form break area by elastic blob of viscose connection, the middle part of set of blades;
The upper and lower end of set of blades connects upper and lower gripper shoe respectively, and upper and lower gripper shoe connects upper and lower support bar respectively;Upper and lower support bar
On be set with upper and lower top spring;The upper surface of the upper end clamp framework inwall of upper top spring, supports in the lower end connection of upper top spring
Plate;The upper end connection lower supporting plate of lower top spring, the lower end of lower top spring is installed on the lower surface of framework inwall.
Honing device and edge-neatening apparatus are moved along slide rail, and honing device and edge-neatening apparatus are in annular shape.
Honing device includes ring frame body, annular internal frame body, stacking gear train, telescopic shaft and atomizer, and annular is outer
The annular internal frame body of suit in framework, annular inside casing physical efficiency are rotated along ring frame body;Two are arranged in annular inside casing body to stretch
Contracting axle, the annular internal frame body of telescopic shaft one end connection, the other end of telescopic shaft are oppositely arranged two groups of stacking gear trains;Set on telescopic shaft
Put atomizer.
Edge-neatening apparatus include ring frame, annular inside casing, fan-shaped blade and fan-shaped blade angle positioner, ring frame
Inner sleeve annular inside casing, annular inside casing can be rotated along ring frame;Fan-shaped blade is by fan-shaped blade angle positioner connection
Annular inside casing;The fan-shaped blade that annular inside casing array is more than four.
Fan-shaped blade angle positioner includes arc adjustable track, positioning pipe and positioning net, and fan-shaped blade is hinged on ring
On shape inside casing;On fan-shaped blade, positioning pipe is set;Arc adjustable track, positioning pipe arcuately adjustable track are set on annular inside casing
It is mobile;The side that arc is adjusted arranges positioning net;Each mesh focus in positioning net is respectively provided with pilot pin, pilot pin insertion
In positioning pipe.
The invention has the beneficial effects as follows:
1. tighten up slide rail with bamboo ribs and be engaged using lifting conveyer belt in the present invention, formation bamboo ribs from a upper production link to
The seamless connection of this production link conveying.Every group of bamboo ribs is fixed by lifting spooler on lifting conveyer belt, is run
When tightening up at slide rail to bamboo ribs, tightened up by being arranged on the compression slide block that bamboo ribs tightened up on slide rail and being compressed in bamboo ribs lower end, then
The line clipping of bamboo ribs will pass through by the lifting spooler of upper end, remaining line is reclaimed, after finally being tightened up by manipulator crawl compression
Every group of bamboo ribs is put in drying tube and carries out drying frosted.
2nd, a kind of grinding out trimming production line of folding fan bamboo ribs in-seam, because in-seam wants thin many relative to dermoskeleton, should
Devise bamboo ribs to be cut into slices in equipment so as to adapt to the production requirement of in-seam.Slicing device is to pass through guide pillar by upper and lower pressing mold
Connect as one, open up on the corresponding surface of wherein upper and lower pressing mold, and sliding knife can basis
The difference of each bamboo ribs thickness, is compressed to set of blades by upper and lower pressing mold, so as to be finely adjusted to the spacing between each blade.
Easily can tackle because bamboo ribs is nature growing plant, it is and raw and size thickness that come is different, it is difficult to standardization processing
The characteristics of.
3. on the one hand the present invention makes process first very succinct quick using the lifting spooler with rotation card line plate,
On the other hand, during causing whole take-up, the tightness of line is controllable.To dry and two working links of frosted in the present invention
Be placed on same working position and complete, by rotary power during drying, frosted material strip is risen, by the high-voltage tube of cylinder upper end to
Under blowing force and high speed swingle on leaf wing lift upwards so that frosted material acts on the surface with bamboo ribs, is being dried with reaching
While complete this device of purpose of frosted and improve production efficiency, by improving production precision.
4. multistage brake sleeve is provided with high speed swingle in the present invention, can avoid because drying process needs are more
Secondary jerk, and to the mechanical wear that high speed swingle brings, the service life of maximum extension device, reduction are produced into
This.Equipment each side is reasonable in design, it is considered to thorough, and efficiency high, expense are low, and being adapted to promote in industry automatic updating is transformed makes
With.
6. it is engaged with bi-directionally transmitted band using conveyer belt in the present invention, elevation and subsidence mechanical claw is set therebetween, when
Elevation and subsidence mechanical claw carries out capturing to bamboo ribs after fixing, and the bi-directionally transmitted band in work chamber is moved down under the drive of flexible push rod,
Honing device and edge-neatening apparatus are allowd to carry out grinding out and deburring work along bamboo ribs successively successively, complete equipment design is ingenious,
Without the need for large-scale production line equipment, place was not only saved but also had saved manufacturing cost.
7. in the present invention, honing device and edge-neatening apparatus are collar annular setting, and inner ring can be rotated along outer shroud, in inner ring
The device of corresponding grinding out or deburring is set again, and the whole work process for making is without dead angle.Honing device and edge-neatening apparatus can be along cunnings
Rail is moved, while inner ring is by can move along outer shroud, and the device can be focused optional point position on aiming bamboo ribs, greatly carry
High production precision.
8. the honing device of the present invention is ground using stacking gear train more than two-layer, while on stacking gear train
Atomizer has been preset in the telescopic shaft Shanghai of side, both the fixing hole on bamboo ribs can be polished light by the cooperation of multi-stage gear
It is sliding, chip is taken up during bruting process can be made again remove in time.Operator can be made whole clear while clean manufacturing environment
The whole working link of monitoring.
9. edge-neatening apparatus using fan-shaped blade array out the different size of center of circle running, specifically by annular inside casing band
Dynamic sector blade is rotated along ring frame at a high speed, carries out deburring to whole piece bamboo ribs, and required bamboo ribs width is equal to fan-shaped blade
The round diameter that splicing center is adjusted out.So only need to require according to process data, the round diameter is regulated, just may be used
So that whole piece bamboo ribs to be very easily processed into the material for meeting standard requirement.
Description of the drawings
Fig. 1 is to lift the operating diagram that conveyer belt and bamboo ribs tighten up slide rail in the present invention;
Fig. 2 is the enlarged diagram for lifting spooler;
Fig. 3 is the structural representation of drying tube;
Fig. 4 is the enlarged diagram of brake sleeve;
Fig. 5 is the structural representation of slicing device in the present invention;
Fig. 6 is the A-A direction views of Fig. 5
Fig. 7 is the structural representation of work chamber
Fig. 8 is the enlarged diagram for being laminated gear train;
Fig. 9 is the B of Fig. 8 to diagram;
Figure 10 is the enlarged diagram of edge-neatening apparatus;
Figure 11 is the C of Figure 10 to diagram;
Figure 12 is the enlarged diagram of fan-shaped blade angle positioner;
In figure:1st, lift spooler;2nd, lift conveyer belt;3rd, bamboo ribs;4th, through wires hole;5th, line;6th, cut out line slide block;7th, bamboo ribs
Tighten up slide rail;8th, compress slide block;9th, expansion link;10th, rotate card line plate;11st, coiling plug;12nd, frosted material;13rd, rotate at a high speed
Bar;14th, buffer sleeve;15th, high-pressure air hose;16th, cylinder;17th, motor;18th, brake sleeve jacking block;19th, brake the collar;
20th, buffer stopper;21st, buffer end;22nd, spiral connecting rod;23rd, upper curved bar;24th, lower curved bar;25th, top die;26th, dip mold;27th, it is sliding
Knife;28th, guide pillar;29th, lower support bar;30th, framework;31st, upper backup pad;32nd, upper top spring;33rd, upper support bar;34th, blade;35、
Elastic blob of viscose;36th, lower supporting plate;37th, lower top spring;38th, edge-neatening apparatus;39th, two-way conveyer belt;40th, work chamber;41st, lower lifting
Mechanical claw;42nd, upper lifting mechanical claw;43rd, bamboo ribs in-seam;44th, slide rail;45th, bi-directionally transmitted band;46th, stretch push rod;47、
Honing device;48th, atomizer;49th, it is laminated gear train;50th, fan-shaped blade;51st, position net;52nd, arc adjustable track;
53rd, positioning pipe.
Specific embodiment
Bone device in a kind of frosted of folding fan bamboo ribs and partition, it is characterised in that:Including lifting conveyer belt, lifting spooler,
Bamboo ribs tightens up slide rail, drying tube, slicing device, two-way conveyer belt, work chamber, elevation and subsidence mechanical claw, bi-directionally transmitted band, flexible top
Bar, slide rail, honing device and edge-neatening apparatus.As shown in figure 1, lifting spooler is set on lifting conveyer belt, two lifting take-ups
By the through wires hole that line is arranged through on bamboo ribs is fixed as one group between device;Bamboo ribs is set below lifting conveyer belt and tightens up cunning
Rail, bamboo ribs are tightened up, and bamboo ribs is tightened up, and arrange slider-actuated in traction grooved
Bar, slider-actuated bar connection compression slide block.As shown in Fig. 2 expansion link is set in lifting spooler, expansion link connection rotation card line
Piece, opens up cable clamping interface and winding slot on rotation card line plate, and cable clamping interface is vertically arranged with winding slot;Arrange on automatic line receiver inwall
Coiling plug, coiling plug are corresponding with winding slot;Arrange on automatic line receiver and cut out line slide block, cut out and blade is set on line slide block.
As shown in figure 3, drying tube includes cylinder, high-pressure air hose, high speed swingle, lower floor's leaf wing, upper strata leaf wing and driving
Motor, the top of cylinder arrange high-pressure air hose, and the lower section of cylinder arranges motor;High speed swingle is set in cylinder, at a high speed
Swingle connects motor by driving belt.Multistage brake sleeve is set with high speed swingle, and brake sleeve is by brake
The collar connects high speed swingle, arranges brake sleeve jacking block below high speed swingle, places frosted material in cylinder.In the upper of cylinder
End tube port position arranges the high-pressure air hose of more than ten, and the opening of high-pressure air hose is towards in cylinder.
As shown in figure 4, the upper and lower ends of brake sleeve arrange buffering end;Buffering arranges buffer stopper and upper and lower curved bar in end,
Buffer stopper is hinged on seesaw bar with upper curved bar, and upper curved bar is L-shaped, and upper curved bar is corresponding with lower curved bar fastening;Upper buffering end and
Two lower curved bars in lower buffering end are connected by spiral connecting rod.As shown in figure 5, slicing device passes through guide pillar by upper and lower pressing mold
Connect as one, open up on the corresponding surface of upper and lower pressing mold, sliding knife is driven along chute by motor
Operation.As shown in fig. 6, sliding knife includes framework, support bar, top spring, gripper shoe, set of blades and elastic blob of viscose, the interior setting of framework
Set of blades, set of blades include more than three layers of blade, and by elastic blob of viscose connection, the middle part of set of blades is formed cuts for each blade both sides
Panel region;The upper and lower end of set of blades connects upper and lower gripper shoe respectively, and upper and lower gripper shoe connects upper and lower support bar respectively;Upper,
Upper and lower top spring is set with lower support bar;The upper surface of the upper end clamp framework inwall of upper top spring, the lower end connection of upper top spring
Upper backup pad;The upper end connection lower supporting plate of lower top spring, the lower end of lower top spring is installed on the lower surface of framework inwall.
As shown in fig. 7, arranging conveyer belt between slicing device and work chamber, work chamber is the barrel-shaped of a side opening, work
Upper and lower elevation and subsidence mechanical claw and bi-directionally transmitted band set gradually in cabin from opening inwardly, bi-directionally transmitted band logical is stretched push rod excessively
Connection work chamber, arranges slide rail above work chamber, arrange honing device and edge-neatening apparatus on slide rail.Honing device and edge-neatening apparatus
Move along slide rail, honing device and edge-neatening apparatus are in annular shape.As shown in FIG. 8 and 9, honing device includes ring frame body, ring
Shape internal frame body, stacking gear train, telescopic shaft and atomizer, the annular internal frame body of suit, annular inside casing physical efficiency in ring frame body
Rotated along ring frame body.Two telescopic shafts are set in annular inside casing body, and connection annular internal frame body in telescopic shaft one end stretches
The other end of axle is oppositely arranged two groups of stacking gear trains, arranges atomizer on telescopic shaft.
As shown in FIG. 10 and 11, edge-neatening apparatus include that ring frame, annular inside casing, fan-shaped blade and fan-shaped blade angle are fixed
Position device, ring frame inner sleeve annular inside casing, annular inside casing can be rotated along ring frame.Fan-shaped blade is by fan-shaped blade angle
The annular inside casing of degree positioner connection, the fan-shaped blade that annular inside casing array is more than four.As shown in figure 12, fan-shaped blade angle
Positioner includes arc adjustable track, positioning pipe and positioning net, and fan-shaped blade is hinged on annular inside casing;Set on fan-shaped blade
Put positioning pipe;Arc adjustable track, positioning pipe arcuately adjustable track movement are set on annular inside casing;The side that arc is adjusted sets
Put positioning net;Each mesh focus in positioning net is respectively provided with pilot pin, in pilot pin insertion positioning pipe.
When production line runs, lifting spooler opens up through wires hole along bamboo ribs, runs through multiple bamboo ribs with line and is integrated, and two
The bamboo ribs of the fixation between individual lifting spooler is one group, first by lifting conveyer belt by lifting spooler, by every group of bamboo ribs
It is delivered to bamboo ribs to tighten up at slide rail, by the compression slide block of both sides below point every group of bamboo ribs of row, in the presence of slider-actuated bar, edge
Bamboo ribs is tightened up the traction grooved opened up on slide rail bamboo ribs is compressed and tightens up.Complete to compress the every group of bamboo ribs tightened up to be entered by manipulator
Row transfer, is transferred in drying tube, is fixed on high speed swingle upper end, now starts motor, is driven by driving belt
High speed swingle rotates, and while rotation, due to being provided with upper and lower layer wing leaf on high speed swingle, upper and lower layer wing leaf drives and puts
Put and start rotation at a high speed with the frosted material of cylinder body bottom and be raised above, when frosted is expected reaches the top up on cylinder, be subject to again
The downward blowing force of cylinder upper end high-pressure air hose, it is impossible to continue up liter, just forms and is rotated at a high speed bamboo ribs drying position all the time
Situation, realize carries out the job requirement of frosted process while drying to bamboo ribs surface.It is right that whole drying process needs
Motor carries out multiple jerk, to improve drying effect, in order to prevent because high-speed cruising and frequently scram action to height
Fast swingle produces damage, and being set with multistage brake sleeve on high speed swingle is carried out during jerk to high speed swingle
Protection.
Brake sleeve connects high speed swingle by the brake collar of friction resistant, and when jerk starts, motor stops
Work, arranges the brake sleeve jacking block rising with high speed swingle lower end, blocks the brake sleeve of bottom one-level, and brake sleeve
The action of jerk is uploaded step by step, and during upload, the sleeve that brakes per one-level all passes through the brake collar and acts on height
On fast swingle, high speed swingle is made to realize jerk with most soft mode within the most short time, it is to avoid high speed swingle frequency
Numerous produces mechanical damage because of locking jerk once.In two contact jaws of each brake sleeve, it is set to buffer end, enters one
Step enters row buffering to scram action.During buffering end operation, two brake sleeves bump against, and are that buffer stopper bumps against first, buffer stopper edge
Seesaw to moving down, by seesaw by disperses force to upper curved bar, while upper curved bar is lifted upwards along seesaw, the mistake that upper curved bar is lifted upwards
Cheng Zhong, pulls and lifts in lower curved bar synchronization, and the impact redisperse being subject to of upper curved bar is on lower curved bar.Due to the cylinder upper and lower two that brakes
The buffering end at end is for being oppositely arranged, and two lower curved bars in upper and lower buffering end are connected by spiral connecting rod, when single one
Another lower curved bar can be driven after lower curved bar action to make synchronization action, because upper and lower buffering end is for being oppositely arranged, first
When level brake sleeve is bumped against with second level brake sleeve, the upper buffering end of first order brake sleeve is clashed under the second level in fact
Buffering end, after the lower buffering end of the second level is clashed into, the lower curved bar at this is lifted up in the presence of upper curved bar, and with
The relative second level upper buffering end in lower curved bar then to whereabouts, the whereabouts of lower curved bar drives the upper lift of upper curved bar, upper curved bar
Upper lift drive the retraction of buffer stopper, after first order brake sleeve is bumped against with second level brake sleeve, second level brake jacket casing
Bump against with third level brake sleeve, now on the striking face of second level brake sleeve and third level brake sleeve, due to the first order
The chain reaction that brake sleeve is brought with second level brake impingement sleeve so that the buffer stopper in the buffering end of second level upper end is returned
Contracting, produces buffering effect naturally.The like, the shock of second level brake sleeve and third level brake sleeve has influence on the 3rd
Level brake sleeve and the shock of fourth stage brake sleeve, are continued for being extended to top from the low side of high speed swingle, by jerk
Brought once big impact, instant relief are impact little several times.
Bamboo ribs after frosted process, cut into slices to bamboo ribs by slicing device, then by conveyer belt, is transported to by next step
Work chamber, is ground and is pruned by honing device and edge-neatening apparatus.In slicing device, bamboo ribs is placed on upper and lower pressing mold
Between, upper and lower pressing mold is compressed by guide pillar, and the sliding knife between arranging and be upper and lower after compression, under pressure, between blade
Away from the set of blades for being deformed into the suitable bamboo ribs thickness therewith.In the case of pressurized, the upper and lower support bar of sliding knife is subject to upper and lower
The upper and lower gripper shoe arranged in framework is extruded by the bidirection press of pressing mold, pressure, further such that pressure is discharged into knife
On the elastic blob of viscose arranged between piece group, elastic blob of viscose is made to deform, so as to change the spacing in set of blades between each blade.
After the completion of section, upper and lower pressing mold unclamps, after no longer extruding sliding knife, in set of blades in the presence of elastic blob of viscose each blade it
Between spacing reset again.It is whole to adjust process top spring with elastic blob of viscose all the time to blade two-way reinforcing, during preventing bamboo ribs thicker,
No pressure is applied in set of blades, and blade occurs releasing phenomenon.
Bamboo ribs in-seam is transported to work chamber by two-way conveyer belt, bi-directionally transmitted by bamboo ribs in-seam after section first
In the presence of band, bamboo ribs in-seam carries out crawl fixation by upper and lower elevation and subsidence mechanical claw, and then bi-directionally transmitted band is in flexible push rod
Under drive, beginning progressively declines, and next step is moved forward along slide rail by honing device and edge-neatening apparatus, is enclosed within bamboo ribs in-seam enterprising
Row grinding and deburring.After the completion of grinding and deburring, honing device and edge-neatening apparatus are moved rearwards by along slide rail, release working position, two-way
Transmission belt under the drive of flexible push rod starts to gradually rise, and after holding up bamboo ribs in-seam, upper and lower elevation and subsidence mechanical claw unclamps bamboo
Bone within bone, bamboo ribs in-seam are moved backward to two-way conveyer belt under the drive of bi-directionally transmitted band, again will processing by two-way conveyer belt
The bamboo ribs in-seam for finishing is transported to next working position.
Operationally, reach bamboo ribs in-seam along slide rail first needs the position of grinding out to honing device, then by annular internal frame body edge
The rotation of ring frame body carries out grinding out positioning, and after the completion of positioning, telescopic shaft drives stacking gear train inwardly to stretch out, and starts to fixation
Hole carries out grinding operation, carries out timely depositing dust and removing by the atomizer arranged on telescopic shaft to chip while grinding.Mill
After the completion of the operation of hole, honing device continues to move forward along slide rail, then enters working position by edge-neatening apparatus along slide rail again.
First according to default product data when edge-neatening apparatus run, by the arcuately buffer rail of the positioning pipe on fan-shaped blade
Road is adjusted, and the center circle diameter that fan-shaped blade is spliced into is adjusted, and is then pressed close to by positioning net again, online by positioning
In pilot pin insertion positioning pipe, angle position is locked, after the completion of fan-shaped blade is driven along ring frame by annular inside casing
Rotate at a high speed, carry out deburring to whole piece bamboo ribs in-seam, and bone width is equal to the center circle of fan-shaped blade splicing in required bamboo ribs
Diameter.After completing deburring operation, honing device and edge-neatening apparatus reset along slide rail.
It is pointed out that above-mentioned embodiment is only the preferred embodiment of the invention, it is common for the art
For technical staff, on the premise of operation principle of the present invention is met, any equivalent or similar replacement each fall within the present invention's
In protection domain.