A kind of modularization frock for processing L-type diesel-engine body and using method thereof
Technical field
The present invention relates to field of machining, particularly relating to a kind of modularization frock for processing L-type diesel-engine body and using method thereof.
Background technology
The design of tradition push rod anti-rotation locate mode is more complicated, gives making, assembling like this, safeguards and bring very big inconvenience.It is made up of push rod, top board, clamping plate substantially.
Manufacture difficulty is large: wherein push rod needs round steel to be made as " T " font, and main body is cylindrical, and termination is made as cuboid, and both have needed the required precision of 0.05mm position dimension, and therefore the manufacture difficulty of anti-rotation push rod is large, and production cost is high; In order to play anti-rotation locating effect.Need on top board, process the "T"-shaped groove of respective steps.Also need making Boards wall in addition.
Assembling difficulty is large: "T"-shaped push rod level filled in mould and top board after needing body die (about 3.5 tons) to turn on one's side during push rod assembling, then with all push rods of Boards wall.
Replacing difficulty is large: changing push rod needs body die to turn on one's side equally, first pulls down clamping plate and changes.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, proposing a kind of modularization frock for processing L-type diesel-engine body and using method thereof, structural design of the present invention is simple, easy to maintenance, and be installed before reducing processing locating periodically, enhances productivity.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of modularization frock for processing L-type diesel-engine body, comprise location-plate, locating piece, alignment pin, , carrying bolt, locking device, hex bolts, diamond block, platen, it is characterized in that, described location-plate is a cuboid, location-plate is positioned at directly over described platen, described platen is provided with T-slot, location-plate centre position has circular hole, two ends, left and right at described circular hole on location-plate arrange described locating piece, left end locating piece is provided with X-direction location structure and Y-direction location structure, right-hand member locating piece is provided with X-direction location structure, described locking device is through the circular hole in location-plate centre position, surrounding vertex angle and the circular hole rear and front end of location-plate arrange described hex bolts respectively, described carrying bolt comprises the first carrying bolt and the second carrying bolt, described first carrying bolt is arranged on the front and back end of left end locating piece, described second carrying bolt is arranged on the surrounding of described locking device and the left end of described right-hand member locating piece, described diamond block is arranged on the hex bolts lower end on described location-plate, described alignment pin is arranged on the lower end of location-plate, location-plate is by the alignment pin constraint X-direction of location-plate and the movement of Y-direction, location-plate locks the T-slot of described platen by diamond block, and by described hex bolts, location-plate is fixed on platen, described locating piece and carrying bolt are welded on the relevant position of location-plate according to diesel body structure, the T-shaped block of the screw rod lower end of locking device blocks the corresponding T-slot of platen.
Further, the Circularhole diameter size on location-plate is less than 1/3rd of the size of location-plate hem width.
Further, locating piece is furnished with fine thread, auxiliary fine setting diesel-engine body centering.
Further, it is levelling that the contour carrying bolt support workpiece on location-plate also can finely tune auxiliary diesel body.
Further, the rotation of locking device restriction diesel-engine body.
For processing a using method for the modularization frock of L-type diesel-engine body, it is characterized in that, step is as follows:
A. the installation of frock:
Location-plate is fixed on the assigned address of platen by alignment pin and diamond block, locating piece and carrying bolt according to process the structure of diesel-engine body, calculate corresponding location and the strong point, by welding manner, locating piece and carrying bolt are being fixed on location-plate, thus are limiting the positional precision of positioning datum;
B. the adjustment of frock:
Adopt the alignment pin constraint X-direction of location-plate and the movement of Y-direction, adopt diamond block locking T-shaped groove of working table, the rotation of restriction location-plate, by above step, frock is fixed on the relevant position of platen;
Locating piece is used for limiting the free degree of diesel-engine body X and Y-direction, locating piece is furnished with fine thread, fine setting workpiece can be assisted to carry out centering, and it is levelling that the contour carrying bolt support diesel-engine body on location-plate also can finely tune auxiliary work-piece, finally by the rotation of locking device restriction workpiece; Like this, before each processing, diesel-engine body is dropped in frock, realize location, centering, clamping.
Beneficial effect of the present invention is:
1) structure of the present invention is according to L-type frame blank tectonic sieving, and the positioning datum that is at every turn installed is unified, and can meet location
The L-type diesel engine of the different model that benchmark is identical, for the processing of L-type diesel engine streamline provides one to be installed efficiently positioning auxiliaring tool.
2) the present invention is compared with the mode that is installed of universal fixture, reduces manpower and materials spent in the process that is installed and is installed the time, improves
Production efficiency.
3) the present invention combines standalone module by standard component, and frock uses, storage and managenent is convenient.
Accompanying drawing explanation
Fig. 1 is stereogram of the present invention.
In figure: 1, location-plate, 2, locating piece, 3, carrying bolt, 4, locking device, 5, hex bolts, 6, diamond block.
Detailed description of the invention
In order to make those skilled in the art understand technical scheme of the present invention better, below in conjunction with specific embodiment, the present invention is described in further detail.
Composition graphs 1, a kind of modularization frock for processing L-type diesel-engine body, comprise location-plate, locating piece, alignment pin, , carrying bolt, locking device, hex bolts, diamond block, platen, described location-plate is a cuboid, location-plate is positioned at directly over described platen, described platen is provided with T-slot, location-plate centre position has circular hole, two ends, left and right at described circular hole on location-plate arrange described locating piece, left end locating piece is provided with X-direction location structure and Y-direction location structure, right-hand member locating piece is provided with X-direction location structure, described locking device is through the circular hole in location-plate centre position, surrounding vertex angle and the circular hole rear and front end of location-plate arrange described hex bolts respectively, described carrying bolt comprises the first carrying bolt and the second carrying bolt, described first carrying bolt is arranged on the front and back end of left end locating piece, described second carrying bolt is arranged on the surrounding of described locking device and the left end of described right-hand member locating piece, described diamond block is arranged on the hex bolts lower end on described location-plate, described alignment pin is arranged on the lower end of location-plate, location-plate is by the alignment pin constraint X-direction of location-plate and the movement of Y-direction, location-plate locks the T-slot of described platen by diamond block, and by described hex bolts, location-plate is fixed on platen, described locating piece and carrying bolt are welded on the relevant position of location-plate according to diesel body structure, the T-shaped block of the screw rod lower end of locking device blocks the corresponding T-slot of platen.
Circularhole diameter on location-plate is less than 1/3rd of location-plate hem width.
Locating piece is furnished with fine thread, auxiliary fine setting diesel-engine body centering.
It is levelling that contour carrying bolt support workpiece on location-plate also can finely tune auxiliary diesel body.
The rotation of locking device restriction diesel-engine body.
For processing a using method for the modularization frock of L-type diesel-engine body, step is as follows:
A. the installation of frock:
Location-plate is fixed on the assigned address of platen by alignment pin and diamond block, locating piece and carrying bolt according to process the structure of diesel-engine body, calculate corresponding location and the strong point, by welding manner, locating piece and carrying bolt are being fixed on location-plate, thus are limiting the positional precision of positioning datum;
B. the adjustment of frock:
Adopt the alignment pin constraint X-direction of location-plate and the movement of Y-direction, adopt diamond block locking T-shaped groove of working table, the rotation of restriction location-plate, by above step, frock is fixed on the relevant position of platen;
Locating piece is used for limiting the free degree of diesel-engine body X and Y-direction, locating piece is furnished with fine thread, fine setting workpiece can be assisted to carry out centering, and it is levelling that the contour carrying bolt support diesel-engine body on location-plate also can finely tune auxiliary work-piece, finally by the rotation of locking device restriction workpiece; Like this, before each processing, diesel-engine body is dropped in frock, realize location, centering, clamping.
Above a kind of modularization frock and using method thereof for processing L-type diesel-engine body that the application provides is described in detail, apply embodiment herein to set forth the principle of the application and embodiment, the explanation of above embodiment is just for helping method and the core concept thereof of understanding the application; Meanwhile, for one of ordinary skill in the art, according to the thought of the application, all will change in specific embodiments and applications, in sum, this description should not be construed as the restriction to the application.