Background technology
At present the structure of eiderdown quilt mainly includes two kinds, a kind of is by suturing the multiple strip grid parallel to each other being separated into the pore space of eiderdown quilt through eiderdown quilt endoporus on eiderdown quilt, a kind of is that the endoporus of eiderdown quilt is separated into into multiple horizontal and vertical square grid by suture, and the opening of down filling pipe turnover is reserved between square grid.The separation barrier effect that eiderdown quilt passes through grid, is prevented from eider down and moves to other positions, prevents some positions from not having eider down, and some position eider downs are excessive.Therefore, grid is split more, and the eider down distribution of eiderdown quilt is just more uniform, and the comfort level for using is also better.
Eiderdown quilt fills suede process, and main at present by the way that manually down filling pipe inserted in the grid being mutually separated for needing fill suede in quilt accordingly, only one of which down filling pipe needs a lattice one lattice to fill.When filling suede, a grid typically in most starts, up to an outmost grid, an other row then to be filled again, until charging, down filling pipe is inserted into behind position, starts down-filling machine, eider down is charged into the grid, then next grid is filled, after being full of, quilt is transferred subsequent processing, by manually quilt claps, extrusion additional air, then packing is folded after open seam is got togather.In whole process, in addition to filling suede and being to fill suede by down-filling machine, depend on artificial process, when suede is filled, due to large quantity of air can be charged into, eiderdown quilt bulging is made, cause a part of eider down that other grid can be gone in the presence of gas expansion to go, therefore, often there is the uneven situation of eider down in each grid of eiderdown quilt, need the later stage to be manually bulldozed.
It is, thus, sought for one kind relies on less to artificial, suede equipment in hgher efficiency is filled.
The content of the invention
It is an object of the invention to provide one kind relies on less to artificial, the suede down-filling machine with rib in hgher efficiency is filled.
The technical scheme is that:Down-filling machine with rib, mainly it is made up of bedstead, down-filling machine 1, power set and control system, power set are placed on bedstead, down-filling machine is placed in bedstead side, the shifting bed 2 of three tilings is provided with bedstead, shifting bed is provided with lower card article 21 upwardly towards the edge of down-filling machine side, lower card article is provided with the bayonet socket to lower recess, the velour output of down-filling machine 1 is socketed with the entrance point of down filling pipe 3, described moves bed under the drive of power set, and the edge that can surround bedstead does lateral or longitudinal movement;Described bedstead mainly includes bed frame, transverse shifting frame, vertically moves frame and drawing fan;Described power set include motor and reductor;Industrial computer or computer chip or computer that described control system selection can be programmed;Described card article top is provided with the upper card article 25 that, inversion identical with its structure is placed in above card article, is fixed by latch 26 between upper card article and card article;Bed frame is raised above forming rib towards the outer wall of down-filling machine side;Described down filling pipe is hollow cylinder, and the entrance point outer wall of down filling pipe is provided with twice outwardly bead parallel to each other, and down filling pipe is stuck on rib by twice bead, can be slided along rib.
Described latch is arranged on the roof of diapire up or down card article of card article, accordingly, corresponding jack is provided with the roof of lower card article or on the diapire of upper card article, and latch inserts corresponding jack, upper card article and lower card article are tightened together.
Beneficial effect
1st, rib upwardly is provided with bedstead edge, for blocking down filling pipe so as to will not move with vertically moving for bed is moved;Card article is set above lower card article, circular hole is formed between lower card article and lower card article, down filling pipe is set to move forward and backward in circular hole, during suede is filled, the eiderdown quilt movement for moving bed and moving on bed just can be driven by power set, make down filling pipe need to fill the grid of suede into next row, reduce artificial operation, improve the efficiency of work.
Specific embodiment
As shown in Fig. 1 to Fig. 3, down-filling machine with rib, mainly it is made up of bedstead, down-filling machine 1, power set and control system, power set are placed on bedstead, down-filling machine is placed in bedstead side, the shifting bed 2 of three tilings is provided with bedstead, shifting bed is provided with lower card article 21 upwardly towards the edge of down-filling machine side, lower card article is provided with the bayonet socket to lower recess, the velour output of down-filling machine 1 is socketed with the entrance point of down filling pipe 3, described moves bed under the drive of power set, and the edge that can surround bedstead does lateral or longitudinal movement;Described bedstead mainly includes bed frame, transverse shifting frame, vertically moves frame and drawing fan;Described power set include motor and reductor;Industrial computer or computer chip or computer that described control system selection can be programmed;Described card article top is provided with the upper card article 25 that, inversion identical with its structure is placed in above card article, fixed by latch 26 between upper card article and card article, bayonet socket on upper card article bayonet socket directed downwardly corresponding with upper card article forms circular hole, for fixing down filling pipe, down filling pipe slide anteroposterior in circular hole is enable.
Bed frame is raised above forming rib towards the outer wall of down-filling machine side.As shown in fig. 7, described down filling pipe is hollow cylinder, the entrance point outer wall of down filling pipe is provided with twice outwardly bead parallel to each other, and down filling pipe is stuck on rib by twice bead, can be slided along rib.
Described latch is arranged on the roof of diapire up or down card article of card article, accordingly, corresponding jack is provided with the roof of lower card article or on the diapire of upper card article, and latch inserts corresponding jack, upper card article and lower card article are tightened together.
Generally, the horizontal grid number of quilt is consistent with down filling pipe number, fills row's grid transversely when filling suede every time, as long as the grid number of longitudinal direction to be charged complete and fill suede, therefore, a piece pipe of speed ratio fills suede soon, due to can simultaneously fill multiple horizontal grid, grid number during production by quilt in the horizontal increases, grid number on longitudinal direction increases, and makes the lattice of whole eiderdown quilt more, and docile effect is more preferable, also more uniformly spread just the eider down of whole eiderdown quilt, warmth retention property can be more preferable.Using the down-filling machine with rib of the present invention eiderdown quilt is carried out to fill suede, the number of times for filling suede is grid number of the eiderdown quilt on the longitudinal direction for moving bed.
As shown in Fig. 5, Fig. 5 a and Fig. 6, air entry 22 or multiple ventilative grids that bed is provided with more than a row are moved, at four edges for moving bed race is designed with;Horizontal tooth bar 23 and longitudinal rack 24 are provided with the diapire for moving bed, horizontal tooth bar and longitudinal rack intersect vertically in the central point for moving bed.When to moving the eiderdown quilt on bed and carrying out filling suede, drawing fan is siphoned away the additional air in grid by air entry or grid, and eider down is inhaled must be adjacent to inner, prevented eider down to be pressed against due to air flow in other grid and gone and caused fill suede non-uniform phenomenon.
Described bed frame mainly include by cabinet base support square frame, below frame arrange two longitudinal directions the cross-brace frame for supporting transverse shifting frame parallel to each other, four support meanss are set on the roof of cross-brace frame, transverse shifting frame is withstood at the top of support meanss;Row's scroll wheel 44 is respectively provided with the inside of the side longitudinally in each of frame;Described support meanss are selected and pneumatically or electrically support equipment.
Transverse shifting frame mainly includes the framework of two identical side by side arrangement, on every side transversely of each framework arranges multiple lugs upwardly, and transverse shifting wheel is disposed on lug;One horizontal transmission ratch parallel with the transverse sides of framework is set on the axis of each framework, and laterally the roof of transmission ratch is provided with multiple lugs upwardly, a traverse gear is disposed on each lug;Described transverse shifting wheel and the roof of traverse gear is in same plane;The power set that are provided with more than two set are laterally being driven on ratch per bar, each power set is connected with a traverse gear, power set drive coupled traverse gear to rotate.
In actual application, the power set work on the horizontal transmission ratch on two frameworks can be respectively controlled by control system, drive corresponding traverse gear to rotate, so that the shifting bed above it produces transverse shifting.Power set work on two longitudinal direction transmission ratch also can respectively be controlled by control system, drive corresponding longitudinal direction travelling gear to rotate, so that the shifting bed above it is produced vertically moving.
As shown in figure 9, described transverse shifting frame is placed in four support meanss.When needing that bed transverse shifting will be moved, first start support meanss so as to upwards by transverse shifting frame jack-up, the roof of traverse gear withstands horizontal tooth bar, and both form engagement.Then start and be arranged on two power set being laterally driven on ratch, power set drive coupled traverse gear to rotate, so as to drive the horizontal tooth bar moved on bed diapire movement, make shifting bed generation transverse shifting.Because horizontal tooth bar is engaged from top to bottom with the top of traverse gear, the change of horizontal tooth bar position will drive other to rotate without the traverse gear being connected with power set, make shifting bed swimmingly carry out transverse shifting.After moving into place, stop movement, support meanss are returned to original position, and laterally movable frame is returned to normal position with support meanss, if this time shift bed is just moved to is filled suede region, it becomes possible to the eiderdown quilt above it is carried out to fill suede;If this time shift bed is moved to and non-fills suede region, it is necessary to is vertically moved again, carries out filling suede until moving to and filling suede region.
As shown in figure 4, vertically move frame being fixed on a frame.The described frame that vertically moves mainly includes two mutually parallel longitudinal transmission ratch and a longitudinal lubrication groove bar being located between two longitudinal direction transmission ratch;More than one longitudinal travelling gear is provided with the longitudinally roof of transmission ratch;More than one power set are provided with the longitudinal direction transmission ratch per bar, each power set is connected with a longitudinal travelling gear;Described longitudinal lubrication groove bar top is provided with longitudinal drive, and the roof of longitudinal drive is generally aligned in the same plane with the roof of longitudinal travelling gear;Described longitudinal direction transmission ratch is orthogonal with laterally transmission ratch;The two ends of longitudinal direction transmission ratch and longitudinal lubrication groove bar are placed on the frame inwall above laterally transmission ratch.
Described drawing fan is placed on bedstead, makes drawing fan be located at the outlet lower section of down filling pipe, is needed on the shifting bed that the quilt for filling suede is placed between down filling pipe and drawing fan.
Power set are additionally provided with laterally transmission ratch, each power set is connected with a traverse gear and drives it to rotate;More than one power set are provided with longitudinally transmission ratch, each power set is connected and drives it to rotate with a longitudinal travelling gear.
When needs will move bed to be vertically moved, startup is arranged on the power set on longitudinal direction transmission ratch, and the coupled longitudinal travelling gear of power set drive is rotated, and so as to drive the longitudinal rack moved on bed diapire movement, produces shifting bed and vertically moves.Because longitudinal rack is engaged from top to bottom with the top of travelling gear, the change of longitudinal rack position will drive other to rotate without the travelling gear being connected with power set, shifting bed is swimmingly vertically moved.
Shown in Fig. 8, described down-filling machine 1 is provided with guide rod towards the end face two ends of bedstead, bracing frame is provided between guide rod, down-filling machine wall between two guide rods is provided with multiple flexible screwed pipes arranged side by side, one end of flexible screwed pipe connects with down-filling machine inside, for conveying eider down, the other end outlet of flexible screwed pipe is communicated with the down filling pipe joint being arranged on bracing frame;One end of down filling pipe is connected with down filling pipe joint;Strut is additionally provided between described bracing frame and down-filling machine.Flexible screwed pipe and strut can shrink, so as to drive down filling pipe to be moved forward or rearward.
After shifting bed is moved into place, in grid in manually the port of export of down filling pipe being inserted one by one into quilt most, the entrance point of down filling pipe is stuck on rib by the parallel bead of twice again, when filling suede, start down-filling machine, strut is outwards ejected, drive flexible screwed pipe and bracing frame to be displaced outwardly, make down filling pipe joint connect together with the entrance point of down filling pipe, then start to fill suede.The openend of down filling pipe is located in the grid that fill suede, after the lattice are charged, the shifting bed in suede region is filled in startup, it is set to move the distance of a grid to the direction away from down-filling machine with eiderdown quilt, eider down is set to be moved in the grid that the port of export of down filling pipe will fill suede into next row, then restart down-filling machine carries out filling suede to row's grid, repeats said process, until eiderdown quilt is all charged.Control system restarts strut reset, and strut to fuselage shrinks, and drives bracing frame to move to the direction of fuselage, and flexible screwed pipe is pressed to fuselage, and at this moment, down filling pipe is separated with the down filling pipe joint on expansion bracket, manually again removes down filling pipe.Deng it is next move bed and move on to fill suede region, then one by one down filling pipe is inserted to wait prepare in the eiderdown quilt for filling suede and fills suede, repeat the above steps.To save the time, move to before filling suede region bed is moved, it becomes possible to by manually in eiderdown quilt inserting down filling pipe, treat that an eiderdown quilt is charged, the next one moves bed and just can be immediately moved to fill suede region and fills suede, and to shorten the time for filling suede that waits, suede efficiency is filled in raising.
Described guide rod plays a part of to support bracing frame, and plays the motion amplitude for limiting bracing frame, enables bracing frame to make the movement of axial direction along guide rod.
Horizontal tooth bar 23 and longitudinal rack 24 are provided with the diapire for moving bed, horizontal tooth bar and longitudinal rack intersect vertically in the central point for moving bed, and horizontal tooth bar 23 is placed on traverse gear;Longitudinal rack 24 is placed on longitudinal travelling gear;The protecting wire net that air entry is covered is set in described air entry.When shifting bed moves to drawing fan top, just to drawing fan, air entry downwards adsorbs quilt on the protecting wire net of air entry to air entry, siphons away unnecessary air, it is to avoid quilt excessive bulging when filling suede.
Locking device is set on the bedstead frame for filling suede region, when move bed move to it is set in advance fill suede region, power set quit work, move bed stop movement, locking device stretch out locking move bed so as to be no longer movable so as to fill suede.Down-filling machine is by the way of quantitative down-filling.
Described locking device is connected with control system, controls whether it stretches out locking shifting bed by control system.
Industrial computer or computer chip or computer that described control system selection can be programmed.
Above-described embodiment is intended merely to the purposes of the interpretation present invention, and is not limitation of the present invention, those skilled in the art, in the essential scope of the present invention, makes a variety of changes or substitutes, and should also belong to the protection category of the present invention.