The special grab bucket of a kind of ball object
Technical field
The present invention relates to grab and put forward field of mechanical technique, particularly the special grab bucket of the ball object of one.
Background technology
Grab bucket is that a kind of folding mainly keeping left right two combination buckets or multiple jaw captures and draws off the suspender of bulk material, grab bucket can be divided into fluid pressure type to grab bucket by type of drive and mechanical type grab bucket two large classes, fluid pressure type grab bucket itself is equipped with opening-closing structure, general hydraulic ram drives, hydraulic grab Application comparison in hydraulic pressure class specialized equipment is extensive, as hydraulic excavator, Hydraulic for lifting load tower etc.; And mechanical type grab bucket itself does not configure opening-closing structure, usually driven by rope or connecting rod external force, can be divided into twin rope grab and single rope grab by operating feature, the most frequently used is twin rope grab.
Although existing grabbing arrangement kind is various various, but a lot of small-sized steel balls can be seen in actual life, the ball object processing factory such as glass bead still adopts the mode of artificial treatment to operate, the ball object processed still needs by manually carrying, the operations such as crawl and vanning have come, such operating mode is adopted to there is labour intensity large, the defect such as complicated operation and inefficiency, and seldom have the special grab bucket being exclusively used in the ball object of process in the market, Given this, be badly in need of a kind of special grab bucket that can be used in processing ball object and solve the problems referred to above.
Summary of the invention
In order to solve the problem, the invention provides the special grab bucket of a kind of ball object, the ball object of automatic capturing can be realized and the function of steadily discharging, solve that the labour intensity that the ball object of steel ball, glass bead etc. in prior art exists in manual operation process is large, the difficult problem such as complicated operation and inefficiency, have easy and simple to handle, labour intensity is little and work efficiency advantages of higher.
To achieve these goals, the present invention realizes by the following technical solutions: the special grab bucket of a kind of ball object, comprise bucket body, two continuous discharge devices, triangle discharge hopper, auxiliary stripper and two auxiliary discharging devices, described bucket body is shellfish type structure, shellfish type structure is conventional grab bucket, processing and manufacturing is easy, the two ends, inner side of bucket body are symmetrically arranged with two circular grooves along the central axis of bucket body, circular groove is provided with square discharge port, the both sides, upper surface of bucket body are symmetrically arranged with two along the central axis of bucket body and install hangers, installing hanger by two is arranged on existing hoisting crane by the present invention, the lower end inner wall of bucket body is provided with a step groove, and the lower end bilateral symmetry of bucket body is provided with two arc openings, two described continuous discharge devices are arranged on two circular grooves of bucket body respectively, and continuous discharge device plays continuously, the effect of steadily discharging, one end wall thickness that described triangle discharge hopper is parallel to bucket body bottom surface is the thick symmetrical structures in intermediate thin both sides along the central axis of triangle discharge hopper, it is α that triangle discharge hopper is parallel to the angle formed between a sidewall of bucket body bottom surface and the central axis of triangle discharging, and in the middle part of the inwall of triangle discharge hopper, be provided with a circular discharging opening, when making to enter on triangle discharge hopper inwall from the ball object out of the square discharge port bucket body, ball object can utilize the automatic landing of gradient of triangle discharge hopper inwall self to circular discharge outlet, last ball object is out collected automatically from the circular discharging opening triangle discharge hopper, described auxiliary stripper two ends are symmetrical arranged two suspension ears along the central axis of auxiliary stripper, the head hanging ear is positioned at the outside of bucket body through the arc opening on bucket body, and auxiliary to be connected by hinge between stripper and the step groove on bucket body, auxiliary stripper can at turns on hinges, and arc opening plays the effect of the auxiliary stripper path of motion of restriction, make auxiliary stripper can only along the orbiting motion of arc opening, two described auxiliary discharging devices are arranged on the two side of bucket body along the central axis symmetry of bucket body, and auxiliary discharging device plays the effect of auxiliary continuous discharge device quickly discharging material.During work, first two the present invention are arranged on existing hoisting crane face-to-face by two installation hangers on bucket body simultaneously, then the actuating device on existing hoisting crane drives bucket body to carry out capturing ball object, when ball object enters into bucket body inside, two continuous discharge devices and two auxiliary discharging devices are started working simultaneously, auxiliary discharging device assists continuous discharge device to carry out continuously to ball object, steadily, fast speed discharging, then the square discharge port on bucket body enters into triangle discharge hopper, ball object can utilize the automatic landing of gradient of triangle discharge hopper inwall self to circular discharge outlet, last ball object is out collected automatically from the circular discharging opening triangle discharge hopper, work labour intensity is little, work efficiency is high, achieve the ball object of automatic capturing and the function of steadily discharging.
As a preferred technical solution of the present invention, described continuous discharge device comprises stay bearing plate, drive motor, axle drive shaft, rotary discharger and protective case, and described stay bearing plate is welded on the sidewall of bucket body; Described drive motor is installed on the supporting plate by motor cabinet, and stay bearing plate plays the effect of support drive motor; Be connected by bearing in the middle part of described axle drive shaft with between bucket body sidewall, be connected by coupler between the left end of axle drive shaft and the output shaft of drive motor, the right-hand member of axle drive shaft is connected with rotary discharger by key, and rotary discharger plays continuously, the effect of steadily discharging; Described rotary discharger comprises to be installed beam barrel, separating sheet and unloads tablet, beam barrel is installed be connected by key with between axle drive shaft, separating sheet is welded with in the middle part of the outer wall of installation beam barrel, and the installation shaft drum outer wall that symmetry is positioned at separating sheet both sides is all evenly provided with along the central axis installing beam barrel and unloads tablet, separating sheet plays the effect of isolation, prevents the ball object unloaded on tablet being positioned at separating sheet both sides to be subject to mutual interference at motion process of the present invention; Described protective case is positioned at the outside of stay bearing plate and drive motor, and protective case is welded on the sidewall of bucket body, and protective case plays the effect of protection drive motor, prevents drive motor in motion process of the present invention, be not subject to the interference of ball object.During work, after ball object enters into bucket body inside, two drive motor on two continuous discharge devices are started working simultaneously, drive motor drives axle drive shaft to rotate, beam barrel twirl installed by axle drive shaft driven rotary discharger, that installs that beam barrel drives separating sheet both sides unloads that tablet carries out steadily, continuous print discharging, and easy and simple to handle, work efficiency is high.
As a preferred technical solution of the present invention, described auxiliary discharging device comprises anchor shaft, fixed pulley, S. A., rotating machine, movable pulley, steel rope and baffle plate, and described anchor shaft is welded on the sidewall of bucket body; Described fixed pulley is connected with anchor shaft by key; Described S. A. is connected by bearing near between one end and the sidewall of bucket body of bucket body sidewall, and the other end of S. A. is connected with the output shaft of rotating machine by coupler; Described rotating machine is arranged on protective case by motor cabinet; Described movable pulley is arranged on the middle part of S. A. by key; Described steel rope one end is fixed on the suspension ear of auxiliary stripper, and the other end of steel rope is wrapped on movable pulley, and the middle part of steel rope is suspended on the surface of fixed pulley, and fixed pulley plays the effect of transmitting steel rope; Described baffle plate oblique weld is on the sidewall of bucket body, and baffle plate plays the present invention in motion process, prevents the squeese pressure of ball object from damaging the effect of auxiliary discharging device.During work, when ball object is along with the continuous work of continuous discharge device, the ball object being positioned at bucket body inside is fewer and feweri, then auxiliary discharging device is started working, rotating machine driven rotary axle rotates, S. A. drives movable pulley to rotate, because wirerope-winding is on movable pulley, steel rope is constantly wrapped on movable pulley, steel rope rotates along the arc opening on bucket body through fixed pulley band dynamic auxiliary stripper, the ball object be positioned on auxiliary stripper is slipped to bucket body inside by the gradient that auxiliary stripper is formed, ball object is made to concentrate on around rotary discharger, more be convenient to the discharging of rotary discharger, thus it is continuous to achieve auxiliary rotary discharger, steadily, the effect of quickly discharging material.
As a preferred technical solution of the present invention, the angle [alpha] that the central axis of a sidewall and triangle discharging that described triangle discharge hopper is parallel to bucket body bottom surface is formed is 75-85 degree, α angle is less, the sidewall slopes of triangle discharge hopper bottom surface is larger, the speed of ball object slide downward is faster, work efficiency is higher, but due to the height of the restriction that is subject to self structure of the present invention and material cost of manufacture, the angle of α can situation and determining according to the actual requirements.
As a preferred technical solution of the present invention, the described tablet that unloads is at least 12, and the shape of unloading tablet is circle concavity, and the quantity of unloading tablet is more, discharge rate is faster, and the quantity of unloading tablet can be determined according to the factor of the size of the ball article diameters of reality and structure of the present invention.
Beneficial effect of the present invention is: the present invention compared to existing technology, the grasping movement to ball object is realized by bucket body, two auxiliary discharging device band dynamic auxiliary strippers rotate, auxiliary stripper assists two rotary dischargers on two continuous discharge devices to carry out continuously to the ball object in bucket body, steadily, fast speed discharging, finally by the circular discharging opening on triangle discharge hopper, ball object is collected, solve steel ball in prior art, the labour intensity that the ball object such as glass bead exists in manual operation process is large, the difficult problem such as complicated operation and inefficiency, and have easy and simple to handle, little and the work efficiency advantages of higher of labour intensity.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is perspective view of the present invention;
Fig. 2 is the structural representation after the present invention removes on two auxiliary discharging devices baffle plate;
Fig. 3 is the structural representation after the present invention removes on auxiliary discharging device and two continuous discharge devices protective case;
Fig. 4 is the location diagram between bucket body of the present invention and triangle discharge hopper;
Fig. 5 is the structural representation of bucket body of the present invention;
Fig. 6 is the structural representation of triangle discharge hopper of the present invention;
Fig. 7 is the front view of triangle discharge hopper of the present invention;
Fig. 8 is the structural representation of rotary discharger of the present invention.
Specific embodiment
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can be combined with each other.
As shown in Figures 1 to 8, the special grab bucket of a kind of ball object, comprise bucket body 1, two continuous discharge devices 2, triangle discharge hopper 3, auxiliary stripper 4 and two auxiliary discharging devices 5, described bucket body 1 is in shellfish type structure, shellfish type structure is conventional grab bucket, processing and manufacturing is easy, the two ends, inner side of bucket body 1 are symmetrically arranged with two circular groove 1a along the central axis of bucket body 1, circular groove 1a is provided with square discharge port 1b, the both sides, upper surface of bucket body 1 are symmetrically arranged with two along the central axis of bucket body 1 and install hanger 1c, installing hanger 1c by two is arranged on existing hoisting crane by the present invention, the lower end inner wall of bucket body 1 is provided with a step groove, and the lower end bilateral symmetry of bucket body 1 is provided with two arc opening 1d, two described continuous discharge devices 2 are arranged on two circular groove 1a of bucket body 1 respectively, and continuous discharge device 2 plays continuously, the effect of steadily discharging, one end wall thickness that described triangle discharge hopper 3 is parallel to bucket body 1 bottom surface is the thick symmetrical structures in intermediate thin both sides along the central axis of triangle discharge hopper 3, it is α that triangle discharge hopper 3 is parallel to the angle formed between a sidewall of bucket body 1 bottom surface and the central axis of triangle discharging 3, and in the middle part of the inwall of triangle discharge hopper 3, be provided with a circular discharging opening 3a, when making to enter on triangle discharge hopper 3 inwall from the square discharge port 1b ball object out bucket body 1, ball object can utilize the automatic landing of gradient of triangle discharge hopper 3 inwall self to circular discharging opening 3a place, last ball object is out collected automatically from the circular discharging opening 3a triangle discharge hopper 3, described auxiliary stripper 4 two ends are symmetrical arranged two suspension ear 4a along the central axis of auxiliary stripper 4, the head hanging ear 4a is positioned at the outside of bucket body 1 through the arc opening 1d on bucket body 1, and auxiliary to be connected by hinge between stripper 4 with the step groove on bucket body 1, auxiliary stripper 4 can at turns on hinges, and arc opening 1d plays the effect of auxiliary stripper 4 path of motion of restriction, make auxiliary stripper 4 can only along the orbiting motion of arc opening 1d, two described auxiliary discharging devices 5 are arranged on the two side of bucket body 1 along the central axis symmetry of bucket body 1, and auxiliary discharging device 5 plays the effect of auxiliary continuous discharge device 2 quickly discharging material.During work, first two the present invention are arranged on existing hoisting crane face-to-face by two installation hanger 1c on bucket body 1 simultaneously, then the actuating device on existing hoisting crane drives bucket body 1 to carry out capturing ball object, when ball object enters into bucket body 1 inside, two continuous discharge devices 2 and two auxiliary discharging devices 5 are started working simultaneously, auxiliary discharging device 5 assists continuous discharge device 2 to carry out continuously to ball object, steadily, fast speed discharging, then the square discharge port 1b on bucket body 1 enters into triangle discharge hopper 3, ball object can utilize the automatic landing of gradient of triangle discharge hopper 3 inwall self to circular discharging opening 3a place, last ball object is out collected automatically from the circular discharging opening 3a triangle discharge hopper 3, work labour intensity is little, work efficiency is high, achieve the ball object of automatic capturing and the function of steadily discharging,
Described continuous discharge device 2 comprises stay bearing plate 21, drive motor 22, axle drive shaft 23, rotary discharger 24 and protective case 25, and described stay bearing plate 21 is welded on the sidewall of bucket body 1; Described drive motor 22 is arranged on stay bearing plate 21 by motor cabinet, and stay bearing plate 21 plays the effect of support drive motor 22; Be connected by bearing in the middle part of described axle drive shaft 23 with between bucket body 1 sidewall, the left end of axle drive shaft 23 is connected by coupler with between the output shaft of drive motor 22, the right-hand member of axle drive shaft 23 is connected with rotary discharger 24 by key, and rotary discharger 24 plays continuously, the effect of steadily discharging; Described rotary discharger 24 comprises to be installed beam barrel 24a, separating sheet 24b and unloads tablet 24c, beam barrel 24a is installed be connected by key with between axle drive shaft 23, separating sheet 24b is welded with in the middle part of the outer wall of installation beam barrel 24a, and the installation beam barrel 24a outer wall that symmetry is positioned at separating sheet 24b both sides is all evenly provided with along the central axis installing beam barrel 24a and unloads tablet 24c, separating sheet 24b plays the effect of isolation, prevents the ball object unloaded on tablet 24c being positioned at separating sheet 24b both sides to be subject to mutual interference at motion process of the present invention; Described protective case 25 is positioned at the outside of stay bearing plate 21 and drive motor 22; and protective case 25 is welded on the sidewall of bucket body 1; protective case 25 plays the effect of protection drive motor 22, prevents drive motor 22 in motion process of the present invention, be not subject to the interference of ball object.During work, after ball object enters into bucket body 1 inside, two drive motor 22 on two continuous discharge devices 2 are started working simultaneously, drive motor 22 drives axle drive shaft 23 to rotate, beam barrel 24a twirl installed by axle drive shaft 23 driven rotary discharger 24, that installs that beam barrel 24a drives separating sheet 24b both sides unloads that tablet 24c carries out steadily, continuous print discharging, and easy and simple to handle, work efficiency is high.
Described auxiliary discharging device 5 comprises anchor shaft 51, fixed pulley 52, S. A. 53, rotating machine 54, movable pulley 55, steel rope 56 and baffle plate 57, and described anchor shaft 51 is welded on the sidewall of bucket body 1; Described fixed pulley 52 is connected with anchor shaft 51 by key; Described S. A. 53 is connected by bearing with between the sidewall of bucket body 1 near one end of bucket body 1 sidewall, and the other end of S. A. 3 is connected by the output shaft of coupler with rotating machine 54; Described rotating machine 54 is arranged on protective case 25 by motor cabinet; Described movable pulley 55 is arranged on the middle part of S. A. 53 by key; Described steel rope 56 one end is fixed on the suspension ear 4a of auxiliary stripper 4, and the other end of steel rope 56 is wrapped on movable pulley 55, and the middle part of steel rope 56 is suspended on the surface of fixed pulley 52, and fixed pulley 52 plays the effect of transmitting steel rope 56; Described baffle plate 57 oblique weld is on the sidewall of bucket body 1, and baffle plate 57 plays the present invention in motion process, prevents the squeese pressure of ball object from damaging the effect of auxiliary discharging device 5.During work, when ball object is along with the continuous work of continuous discharge device 2, the ball object being positioned at bucket body 1 inside is fewer and feweri, then auxiliary discharging device 2 is started working, rotating machine 54 driven rotary axle 53 rotates, S. A. 53 drives movable pulley 55 to rotate, because steel rope 56 is wrapped on movable pulley 55, steel rope 56 is made constantly to be wrapped on movable pulley 55, steel rope 56 rotates along the arc opening 1d on bucket body 1 with dynamic auxiliary stripper 4 through fixed pulley 52, it is inner that the ball object be positioned on auxiliary stripper 4 is slipped to bucket body 1 by the gradient that auxiliary stripper 4 is formed, ball object is made to concentrate on around rotary discharger 24, more be convenient to the discharging of rotary discharger 24, thus it is continuous to achieve auxiliary rotary discharger 24, steadily, the effect of quickly discharging material.
The angle [alpha] that the central axis of a sidewall and triangle discharging 3 that described triangle discharge hopper 3 is parallel to bucket body 1 bottom surface is formed is 75-85 degree, α angle is less, the sidewall slopes of triangle discharge hopper 3 bottom surface is larger, the speed of ball object slide downward is faster, work efficiency is higher, but due to the height of the restriction that is subject to self structure of the present invention and material cost of manufacture, the angle of α can situation and determining according to the actual requirements.
The described tablet 24c that unloads is at least 12, and the shape of unloading tablet 24c is circle concavity, and the quantity of unloading tablet 24c is more, and discharge rate is faster, and the quantity of unloading tablet 24c can be determined according to the factor of the size of the ball article diameters of reality and structure of the present invention.
During work, first two the present invention are arranged on existing hoisting crane face-to-face by two installation hanger 1c on bucket body 1 simultaneously, then the actuating device on existing hoisting crane drives bucket body 1 to carry out capturing ball object, when ball object enters into bucket body 1 inside, two drive motor 22 on two continuous discharge devices 2 are started working simultaneously, drive motor 22 drives axle drive shaft 23 to rotate, beam barrel 24a twirl installed by axle drive shaft 23 driven rotary discharger 24, and that installs that beam barrel 24a drives separating sheet 24b both sides unloads that tablet 24c carries out steadily, continuous print discharging, when ball object is along with the continuous work of continuous discharge device 2, the ball object being positioned at bucket body 1 inside is fewer and feweri, now, auxiliary discharging device 2 is started working, rotating machine 54 driven rotary axle 53 rotates, S. A. 53 drives movable pulley 55 to rotate, because steel rope 56 is wrapped on movable pulley 55, steel rope 56 is made constantly to be wrapped on movable pulley 55, steel rope 56 rotates along the arc opening 1d on bucket body 1 with dynamic auxiliary stripper 4 through fixed pulley 52, it is inner that the ball object be positioned on auxiliary stripper 4 is slipped to bucket body 1 by the gradient that auxiliary stripper 4 is formed, ball object is made to concentrate on around rotary discharger 24, more be convenient to the discharging of rotary discharger 24, thus furthermore achieved that auxiliary rotary discharger 24 is continuous, steadily, the effect of quickly discharging material, then the square discharge port 1b of ball object on bucket body 1 enters into triangle discharge hopper 3, ball object can utilize the automatic landing of gradient of triangle discharge hopper 3 inwall self to circular discharging opening 3a place, last ball object is out collected automatically from the circular discharging opening 3a triangle discharge hopper 3, work labour intensity is little, work efficiency is high, achieve the ball object of automatic capturing and the function of steadily discharging, solve steel ball in prior art, the labour intensity that the ball object such as glass bead exists in manual operation process is large, the difficult problem such as complicated operation and inefficiency, reach object.
More than show and describe groundwork of the present invention, principal character and advantage.The technical personnel of the industry should be understood; the present invention is not restricted to the described embodiments; description in above-described embodiment and specification sheets principle of the present invention is just described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.