CN104909151A - Transverse abnormal piece processing method, device and system - Google Patents
Transverse abnormal piece processing method, device and system Download PDFInfo
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- CN104909151A CN104909151A CN201510266615.3A CN201510266615A CN104909151A CN 104909151 A CN104909151 A CN 104909151A CN 201510266615 A CN201510266615 A CN 201510266615A CN 104909151 A CN104909151 A CN 104909151A
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Abstract
The invention discloses a transverse abnormal piece processing method, device and system. The transverse abnormal piece processing method includes the steps of obtaining abnormal piece information of a transverse abnormal piece detected by a detection instrument, and recording the transmission time of the transverse abnormal piece; obtaining the conveying speed of an automatic sorting line conveying belt; calculating the position of the transverse abnormal piece and controlling an unloading mechanism to unload the transverse abnormal piece to an abnormal sliding groove when the transverse abnormal piece reaches the abnormal sliding groove. According to the transverse abnormal piece processing method in the technical scheme, after the transverse abnormal piece is detected by the detection instrument, the position information of the transverse abnormal piece is calculated at any time, the unloading mechanism is controlled to unload the transverse abnormal piece to the abnormal sliding groove when the transverse abnormal piece reaches the abnormal sliding groove, the transverse abnormal piece can be found and removed in time, potential risks caused by the transverse abnormal piece are effectively eliminated, and safety running of a sorting machine is guaranteed.
Description
Technical field
The present invention relates to express mail automatic business processing field, particularly relate to a kind of laterally abnormal part processing method, Apparatus and system.
Background technology
Annular automated sorting machine enters the process of dolly at express mail from importing platform, express mail may be there is because profile is irregular, weight kicks the beam and cannot accurately be located within the scope of dolly belt, and understand some and exceed dolly belt, cause easily bumping against other equipment when automation main line is uploaded defeated, or cannot accurately fall into appointment chute when unloading, this express mail is referred to as the abnormal part of lateral member, and the normal operation of the abnormal part of lateral member to whole sorting system also exists potential threat.
Summary of the invention
The embodiment of the present invention provides a kind of laterally abnormal part processing method, Apparatus and system, laterally abnormal part automatically can be detected, and automatically removes laterally abnormal part, has ensured the safe operation of express delivery sorting system.
The embodiment of the present invention is by the following technical solutions:
First aspect, the technical program provides a kind of laterally abnormal part processing method, comprising:
Obtain the abnormal part information that detector detects laterally abnormal part, record the delivery time of the abnormal part of described transverse direction;
Obtain the transfer rate of automatic sorting line belt conveyor;
Calculate the position of the abnormal part of described transverse direction, when laterally abnormal part arrives abnormal chute, control unloader power element and abnormal for described transverse direction part is unloaded in described abnormal chute.
Its further technical scheme is, after the transfer rate of the automatic sorting line belt conveyor of described acquisition, also comprises:
Obtain the bar code information of the abnormal part of described transverse direction of scanner scanning.
Its further technical scheme is, described control unloader power element also comprises after being unloaded in described abnormal chute by abnormal for described transverse direction part:
Confirm whether the abnormal part of described transverse direction successfully unloads.
Its further technical scheme is, whether the abnormal part of the described transverse direction of described confirmation successfully unloads, and comprising:
Obtain the gray scale picture of the described automatic sorting line belt conveyor of lost article monitoring device shooting, analyze the abnormal part of described transverse direction that whether there is not success and unload;
If there is the abnormal part of described transverse direction that not success unloads, then send alerting signal or send halt command.
Second aspect, the technical program provides a kind of laterally abnormal part processing equipment, comprising:
Laterally abnormal part information acquisition unit, detecting the abnormal part information of laterally abnormal part, recording the delivery time of the abnormal part of described transverse direction for obtaining detector;
Transfer rate acquiring unit, for obtaining the transfer rate of automatic sorting line belt conveyor;
Laterally abnormal part unloading unit, for calculating the position of the abnormal part of described transverse direction, when laterally abnormal part arriving abnormal chute, controlling unloader power element and being unloaded in described abnormal chute by abnormal for described transverse direction part.
Its further technical scheme is also comprise:
Bar code information acquiring unit, for obtaining the bar code information of the abnormal part of described transverse direction of scanner scanning.
Its further technical scheme is also comprise;
Unloading confirmation unit, for confirming whether the abnormal part of described transverse direction successfully unloads.
Its further technical scheme is, described unloading confirmation unit comprises:
Picture acquiring unit, for obtaining the gray scale picture of the described automatic sorting line belt conveyor of lost article monitoring device shooting, analyzes the abnormal part of described transverse direction that whether there is not success and unload;
Alarm unit, if for there is the abnormal part of described transverse direction that not success unloads, then send alerting signal or send halt command.
The third aspect, the technical program provides a kind of laterally abnormal part disposal system, comprise for by express mail from import for part platform automatic sorting line belt conveyor importing platform, be used for detecting laterally abnormal part detector, be used for unloading laterally abnormal part unloader power element, be used for scanning the scanner of express mail bar code and be used for sorting the sorter of express mail, described sorter is configured with the abnormal part processing equipment of transverse direction as described in any one of second aspect.
Its further technical scheme is, also comprises the lost article monitoring device whether successfully unloaded for detecting laterally abnormal part.
The beneficial effect that the technical scheme that the embodiment of the present invention provides is brought:
In the technical program; after horizontal abnormal part being detected by detector; calculate the location information of laterally abnormal part at any time; when laterally abnormal part arrives abnormal chute; controlling unloader power element is unloaded in described abnormal chute by abnormal for described transverse direction part; can Timeliness coverage laterally abnormal part removing, effectively get rid of the potential danger that laterally abnormal part brings, ensure that the safe operation of sorter.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing the embodiment of the present invention is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to the content of the embodiment of the present invention and these accompanying drawings.
Fig. 1 is the method flow diagram of first embodiment of the abnormal part processing method of transverse direction that the embodiment of the present invention provides.
Fig. 2 is the method flow diagram of second embodiment of the abnormal part processing method of transverse direction that the embodiment of the present invention provides.
Fig. 3 is the method flow diagram of the 3rd embodiment of the abnormal part processing method of transverse direction that the embodiment of the present invention provides.
Fig. 4 is the block diagram of first embodiment of the abnormal part processing equipment of transverse direction that the embodiment of the present invention provides.
Fig. 5 is the block diagram of second embodiment of the abnormal part processing equipment of transverse direction that the embodiment of the present invention provides.
Fig. 6 is the system architecture schematic diagram of the abnormal part disposal system of transverse direction that the embodiment of the present invention provides.
Detailed description of the invention
The technical matters solved for making the present invention, the technical scheme of employing and the technique effect that reaches are clearly, be described in further detail below in conjunction with the technical scheme of accompanying drawing to the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those skilled in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Please refer to Fig. 1, the method flow diagram of first embodiment of the abnormal part processing method of its transverse direction being the embodiment of the present invention provides.This is abnormal part processing method laterally, comprising:
S101, acquisition detector detect the abnormal part information of laterally abnormal part, record the delivery time of the abnormal part of described transverse direction, record the delivery time of the abnormal part of described transverse direction.
Particularly, detector comprises two laser generators, described two laser generators are symmetricly set in the both sides of automatic sorting line belt conveyor, the light eye of laser generator upward, when there being express mail laterally to exceed automatic sorting line belt conveyor, the laser acquisition that light eye sends is to express mail and stopped return laser light generation device by express mail, when detector detects the abnormal part of transverse direction, send abnormal part information to sorter, this abnormal part information comprises the time detecting the abnormal part of this transverse direction.
In some embodiments, detector is positioned at often to be organized for after part platform, before scanner.
S102, obtain the transfer rate of automatic sorting line belt conveyor.
Automatic sorting line belt conveyor transmits express mail according to certain speed, and such as automatic sorting line belt conveyor running speed per hour is 2m/s.
S103, calculate the position of the abnormal part of described transverse direction, when laterally abnormal part arrives abnormal chute, control unloader power element and abnormal for described transverse direction part is unloaded in described abnormal chute.
The position that laterally abnormal part is current can be obtained by the transfer rate of horizontal abnormal part time of run and automatic sorting line belt conveyor; pre-set the distance of abnormal chute and detector; when laterally abnormal part arrives abnormal chute, sorter controls unloader power element and is unloaded in abnormal chute by horizontal abnormal part.
To sum up; after the transverse direction that the present embodiment provides abnormal part processing method detects horizontal abnormal part by detector; calculate the location information of laterally abnormal part at any time; when laterally abnormal part arrives abnormal chute; controlling unloader power element is unloaded in described abnormal chute by abnormal for described transverse direction part; can Timeliness coverage laterally abnormal part removing, effectively get rid of the potential danger that laterally abnormal part brings, ensure that the safe operation of sorter.
Please refer to Fig. 2, the method flow diagram of second embodiment of the abnormal part processing method of its transverse direction being the embodiment of the present invention provides.Shown in the abnormal part processing method of this transverse direction and Fig. 1, the difference of method is, also comprises the step confirming whether horizontal abnormal part successfully unloads in the present embodiment after horizontal abnormal part unloading.This is abnormal part processing method laterally, comprising:
S101, acquisition detector detect the abnormal part information of laterally abnormal part, record the delivery time of the abnormal part of described transverse direction, record the delivery time of the abnormal part of described transverse direction.
S102, obtain the transfer rate of automatic sorting line belt conveyor.
S103, calculate the position of the abnormal part of described transverse direction, when laterally abnormal part arrives abnormal chute, control unloader power element and abnormal for described transverse direction part is unloaded in described abnormal chute.
S104, confirm whether the abnormal part of described transverse direction successfully unloads.
Particularly, obtain the gray scale picture of the described automatic sorting line belt conveyor of lost article monitoring device shooting, analyze the abnormal part of described transverse direction that whether there is not success and unload.
If there is the abnormal part of described transverse direction that not success unloads, then send alerting signal or send halt command.
Lost article monitoring device utilizes the principle of gray scale detection; sorter automatic sorting line belt conveyor is taken pictures; if photograph in addition should be unloaded on automatic sorting line belt conveyor the abnormal part of transverse direction; abnormal for this transverse direction part can be offloaded to special chute by sorter; also can send alerting signal reminds staff to find the abnormal part of transverse direction that not success unloads; please process in time, halt command can also be sent and control sorter shutdown, after laterally extremely wrapping process, restart sorter.
The detailed content of method can the method shown in reference diagram 1, repeats step and repeats no more here.This method is particularly useful for parcel sorting machine, for preventing laterally abnormal part from bumping against scanner, unloads after finding horizontal abnormal part by it.In certain embodiments, also can send control command after finding horizontal abnormal part, sorter is shut down.
To sum up; the transverse direction that the present embodiment provides abnormal part processing method can Timeliness coverage laterally abnormal part; abnormal for this transverse direction part is unloaded in abnormal chute; and reaffirm laterally whether abnormal part is successfully unloaded; to improve the accuracy detecting laterally abnormal part; guarantee to get rid of the potential danger that laterally abnormal part brings, improve the safety of express delivery sorting.
Please refer to Fig. 3, the method flow diagram of the 3rd embodiment of the abnormal part processing method of its transverse direction being the embodiment of the present invention provides.Shown in the abnormal part processing method of the transverse direction that the present embodiment provides and Fig. 1, the difference of method is, this method continues the bar code information of this horizontal abnormal part of scanning after finding horizontal abnormal part, then unloaded, and confirmed whether the abnormal part of this transverse direction unloads successfully.This is abnormal part processing method laterally, comprising:
S101, acquisition detector detect the abnormal part information of laterally abnormal part, record the delivery time of the abnormal part of described transverse direction, record the delivery time of the abnormal part of described transverse direction.
S102, obtain the transfer rate of automatic sorting line belt conveyor.
The bar code information of the abnormal part of described transverse direction of S103, acquisition scanner scanning.
When laterally abnormal part arrives scanner, bar code is scanned, and sorter receives scanning result, records the bar code information of the abnormal part of this transverse direction, is associated the details of the abnormal part of this transverse direction, as source place, destination etc. by this bar code information.
S104, calculate the position of the abnormal part of described transverse direction, when laterally abnormal part arrives abnormal chute, control unloader power element and abnormal for described transverse direction part is unloaded in described abnormal chute.
S105, confirm whether the abnormal part of described transverse direction successfully unloads.
Particularly, obtain the gray scale picture of the described automatic sorting line belt conveyor of lost article monitoring device shooting, analyze the abnormal part of described transverse direction that whether there is not success and unload.
If there is the abnormal part of described transverse direction that not success unloads, then send alerting signal or send halt command.
Lost article monitoring device utilizes the principle of gray scale detection; sorter automatic sorting line belt conveyor is taken pictures; if photograph in addition should be unloaded on automatic sorting line belt conveyor the abnormal part of transverse direction; abnormal for this transverse direction part can be offloaded to special chute by sorter; also can send alerting signal reminds staff to find the abnormal part of transverse direction that not success unloads; please process in time, halt command can also be sent and control sorter shutdown, after laterally extremely wrapping process, restart sorter.
The detailed content of method can the method shown in reference diagram 1, repeats step and repeats no more here.
To sum up; the transverse direction that the present embodiment provides abnormal part processing method can Timeliness coverage laterally abnormal part; continue this horizontal abnormal part of scanning; the bar code of the horizontal abnormal part of scanning is convenient to the statistical management to horizontal abnormal part; abnormal for this transverse direction part is unloaded in abnormal chute, and reaffirms laterally whether abnormal part is successfully unloaded, to improve the accuracy detecting laterally abnormal part; guarantee to get rid of the potential danger that laterally abnormal part brings, improve the safety of express delivery sorting.
Please refer to Fig. 4, the block diagram of first embodiment of the abnormal part processing equipment of its transverse direction being the embodiment of the present invention provides.This is abnormal part processing equipment laterally, comprising:
Laterally abnormal part information acquisition unit 10, detecting the abnormal part information of laterally abnormal part, recording the delivery time of the abnormal part of described transverse direction for obtaining detector.
Transfer rate acquiring unit 20, for obtaining the transfer rate of automatic sorting line belt conveyor.
Laterally abnormal part unloading unit 30, for calculating the position of the abnormal part of described transverse direction, when laterally abnormal part arriving abnormal chute, controlling unloader power element and being unloaded in described abnormal chute by abnormal for described transverse direction part.
The detailed content of device please refer to the method shown in Fig. 1, repeats no more herein.
To sum up; after the transverse direction that the present embodiment provides abnormal part processing equipment detects horizontal abnormal part by detector; calculate the location information of laterally abnormal part at any time; when laterally abnormal part arrives abnormal chute; controlling unloader power element is unloaded in described abnormal chute by abnormal for described transverse direction part; can Timeliness coverage laterally abnormal part removing, effectively get rid of the potential danger that laterally abnormal part brings, ensure that the safe operation of sorter.
Preferably, shown in composition graphs 5, the abnormal part processing equipment that the present embodiment provides also comprises:
Bar code information acquiring unit 40, for obtaining the bar code information of the abnormal part of described transverse direction of scanner scanning.The bar code of the horizontal abnormal part of scanning is convenient to the statistical management to horizontal abnormal part.
Unloading confirmation unit 50, for confirming whether the abnormal part of described transverse direction successfully unloads.
Described unloading confirmation unit 50 comprises:
Picture acquiring unit 51, for obtaining the gray scale picture of the described automatic sorting line belt conveyor of lost article monitoring device shooting, analyzes the abnormal part of described transverse direction that whether there is not success and unload;
Alarm unit 52, if for there is the abnormal part of described transverse direction that not success unloads, then send alerting signal or send halt command.
Reaffirm laterally whether abnormal part is successfully unloaded, to improve the accuracy detecting laterally abnormal part, guarantee to get rid of the potential danger that laterally abnormal part brings, improve the safety of express delivery sorting.
Please refer to Fig. 6, the system architecture schematic diagram of the abnormal part disposal system of its transverse direction being the embodiment of the present invention provides.This is abnormal part disposal system laterally, comprise for by express mail from import for part platform 1 automatic sorting line belt conveyor 3 importing platform 2, be used for detecting laterally abnormal part detector 4, be used for unloading laterally abnormal part unloader power element 7, be used for scanning the scanner 5 of express mail bar code and be used for sorting the sorter of express mail, described sorter is configured with the abnormal part processing equipment of transverse direction as shown in Fig. 4 or Fig. 5.
Express mail is from the importing platform 2 importing automatic sorting line belt conveyor for part platform 1, enter automatic sorting line belt conveyor 3 via importing platform 2 to transmit, after detector 4 detects horizontal abnormal part, laterally abnormal part information is sent to sorter, in parcel sorting machine, when the abnormal part of this transverse direction is transported to abnormal chute 6, sorter controls unloader power element 7 and will laterally unload by abnormal part, in other express sorting machines, after discovery laterally abnormal part, scanner 5 continues the bar code information of this horizontal abnormal part of scanning, this bar code information is sent to sorter, be convenient to the management to horizontal abnormal part, and then control unloader power element 7 by laterally abnormal part unloading.
In practical application, have multiple importing platform 2 and multiple sorting export in Automated Sorting System, detector 4 is positioned at after all importing platforms 2, and before scanner 5.
To sum up; the transverse direction that the present embodiment provides abnormal part disposal system can Timeliness coverage laterally abnormal part; continue this horizontal abnormal part of scanning; the bar code of the horizontal abnormal part of scanning is convenient to the statistical management to horizontal abnormal part; abnormal for this transverse direction part is unloaded in abnormal chute; get rid of the potential danger that laterally abnormal part brings, improve the safety of express delivery sorting.
Preferably, this transverse direction abnormal part disposal system also comprises the lost article monitoring device whether successfully unloaded for detecting laterally abnormal part.Reaffirm laterally whether abnormal part is successfully unloaded, to improve the accuracy detecting laterally abnormal part.
Above content is only preferred embodiment of the present invention, and for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, this description should not be construed as limitation of the present invention.
Claims (10)
1. the abnormal part processing method of transverse direction, is characterized in that, comprising:
Obtain the abnormal part information that detector detects laterally abnormal part, record the delivery time of the abnormal part of described transverse direction;
Obtain the transfer rate of automatic sorting line belt conveyor;
Calculate the position of the abnormal part of described transverse direction, when laterally abnormal part arrives abnormal chute, control unloader power element and abnormal for described transverse direction part is unloaded in described abnormal chute.
2. the abnormal part processing method of transverse direction according to claim 1, is characterized in that, after the transfer rate of the automatic sorting line belt conveyor of described acquisition, also comprises:
Obtain the bar code information of the abnormal part of described transverse direction of scanner scanning.
3. the abnormal part processing method of transverse direction according to claim 1 and 2, is characterized in that, described control unloader power element also comprises after being unloaded in described abnormal chute by abnormal for described transverse direction part:
Confirm whether the abnormal part of described transverse direction successfully unloads.
4. the abnormal part processing method of transverse direction according to claim 3, is characterized in that, whether the abnormal part of the described transverse direction of described confirmation successfully unloads, and comprising:
Obtain the gray scale picture of the described automatic sorting line belt conveyor of lost article monitoring device shooting, analyze the abnormal part of described transverse direction that whether there is not success and unload;
If there is the abnormal part of described transverse direction that not success unloads, then send alerting signal or send halt command.
5. the abnormal part processing equipment of transverse direction, is characterized in that, comprising:
Laterally abnormal part information acquisition unit, detecting the abnormal part information of laterally abnormal part, recording the delivery time of the abnormal part of described transverse direction for obtaining detector;
Transfer rate acquiring unit, for obtaining the transfer rate of automatic sorting line belt conveyor;
Laterally abnormal part unloading unit, for calculating the position of the abnormal part of described transverse direction, when laterally abnormal part arriving abnormal chute, controlling unloader power element and being unloaded in described abnormal chute by abnormal for described transverse direction part.
6. the abnormal part processing equipment of transverse direction according to claim 5, is characterized in that, also comprise:
Bar code information acquiring unit, for obtaining the bar code information of the abnormal part of described transverse direction of scanner scanning.
7. the abnormal part processing equipment of the transverse direction according to claim 5 or 6, is characterized in that, also comprise;
Unloading confirmation unit, for confirming whether the abnormal part of described transverse direction successfully unloads.
8. the abnormal part processing equipment of transverse direction according to claim 7, is characterized in that, described unloading confirmation unit comprises:
Picture acquiring unit, for obtaining the gray scale picture of the described automatic sorting line belt conveyor of lost article monitoring device shooting, analyzes the abnormal part of described transverse direction that whether there is not success and unload;
Alarm unit, if for there is the abnormal part of described transverse direction that not success unloads, then send alerting signal or send halt command.
9. the abnormal part disposal system of transverse direction, it is characterized in that, comprise for by express mail from import for part platform automatic sorting line belt conveyor importing platform, be used for detecting laterally abnormal part detector, be used for unloading laterally abnormal part unloader power element, be used for scanning the scanner of express mail bar code and be used for sorting the sorter of express mail, described sorter is configured with the abnormal part processing equipment of transverse direction as described in claim 8.
10. the abnormal part disposal system of transverse direction according to claim 9, is characterized in that, also comprises the lost article monitoring device whether successfully unloaded for detecting laterally abnormal part.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510266615.3A CN104909151B (en) | 2015-05-22 | 2015-05-22 | A kind of abnormal part processing method of transverse direction, apparatus and system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510266615.3A CN104909151B (en) | 2015-05-22 | 2015-05-22 | A kind of abnormal part processing method of transverse direction, apparatus and system |
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| CN104909151A true CN104909151A (en) | 2015-09-16 |
| CN104909151B CN104909151B (en) | 2017-11-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107350174A (en) * | 2017-08-09 | 2017-11-17 | 顺丰速运有限公司 | A kind of Automated Sorting System and its method of work |
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| JPH0873114A (en) * | 1994-09-07 | 1996-03-19 | Toshiba Corp | Abnormality detecting device |
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