CN104907349B - Drawing mold - Google Patents
Drawing mold Download PDFInfo
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- CN104907349B CN104907349B CN201510226775.5A CN201510226775A CN104907349B CN 104907349 B CN104907349 B CN 104907349B CN 201510226775 A CN201510226775 A CN 201510226775A CN 104907349 B CN104907349 B CN 104907349B
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- diaphragm capsule
- section
- metal wire
- diameter
- profiled
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C3/00—Profiling tools for metal drawing; Combinations of dies and mandrels
- B21C3/02—Dies; Selection of material therefor; Cleaning thereof
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- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
Abstract
The invention relates to a drawing mold; a drawing hole is provided with an inlet section, a compression section, a molding section and an outlet section which are communicated successively, the inlet section and the outlet section respectively play roles in leading in and out a metal wire, the metal wire is deformed at the compression section, the diameter is compressed, the size of the metal wire obtained after the compression section is maintained by the unchanged-diameter molding section, and the deformation amount of the metal wire passing through all first mold boxes and the size after deformation are ensured. In addition, a second mold box making the metal wire generating small deformation amount is arranged at the end of the first mold boxes enabling the metal wire to have relatively large deformation amount, and relatively large deformation amount is generated by the first mold boxes so as to ensure the production efficiency; in the last stage of drawing, the metal wire is controlled to produce small deformation amount, so as to avoid layering of the metal wire and improve the toughness and fatigue properties of the metal wire. The drawing mold provided by the embodiment can improve the toughness and fatigue properties of the metal wire under the condition of ensuring the production efficiency.
Description
Technical field
The present invention relates to a kind of drawing mould, belongs to tinsel production equipment technical field.
Background technology
At present, to production wiry, frequently with drawing production process, will tinsel pass sequentially through multiple apertures gradually
The drawing mould of reduction, the size so as to be gradually lowered diameter wiry, needed for obtaining.Produce high-carbon steel wire when
Wait, need to reduce every time compression ratio, so as to prevent high-carbon steel wire to be layered, improve the toughness and fatigue durability of high-carbon steel wire
Energy.However, sub-quantity must be increased if reducing every time compression ratio, while also need to reduce cone pulley speed, this
Result in produce same thickness it is wiry when, it is very big to increased the production time, cause production efficiency to reduce.Thus,
It is badly in need of a kind of toughness and fatigue performance that both can ensure that the high-carbon steel wire after drawing, while and being unlikely to reduce production efficiency
Drawing mould.
The content of the invention
For this purpose, the technical problem to be solved is to ensure the toughness of high-carbon steel wire and resistance in prior art
Fatigue behaviour needs the technical problem for reducing production efficiency, so as to propose a kind of both to have can ensure that the tough of the high-carbon steel wire after drawing
Property and fatigue performance, while and be unlikely to reduce production efficiency drawing mould.
To solve above-mentioned technical problem, a kind of drawing mould of the present invention, including diaphragm capsule support, it is arranged on diaphragm capsule support
Several first diaphragm capsules for setting in a row, and the second diaphragm capsule, tinsel passes sequentially through and pass through again after each first diaphragm capsule second
Diaphragm capsule completes metal wire drawing, the second diaphragm capsule and tinsel finally by the first diaphragm capsule be set up in parallel and the second diaphragm capsule and gold
Category silk finally by the drawing aperture of the first diaphragm capsule be coaxially disposed；
The drawing aperture includes the entrance, compression section, profiled section and the outlet section that are sequentially communicated, the diameter of entrance towards
Dimension linear near compression section reduces, and the diameter of compression section towards the dimension linear near profiled section reduces, profiled section it is straight
Footpath is constant, and outlet section is towards the dimension linear reduction near profiled section, the minimum diameter of entrance and the maximum gauge of compression section
Equal, the minimum diameter of compression section is equal with the minimum diameter of the diameter of profiled section and outlet section, the pressure of each the first diaphragm capsule
The minimum diameter of contracting section 13%-17% less than maximum gauge, the minimum diameter of the compression section of each the second diaphragm capsule compares maximum gauge
Little 3%-8%, the minimum diameter of the profiled section of latter the first diaphragm capsule is not more than the maximum of the profiled section of previous first diaphragm capsule
Diameter, the minimum diameter of the profiled section of the second diaphragm capsule be not more than tinsel finally by the first diaphragm capsule profiled section maximum it is straight
Footpath.
The drawing mould of the present invention, the angle of two waists of the longitudinal section of entrance is 85-95 °.
Preferably, the angle of two waists of the longitudinal section of entrance is 90 °.
The drawing mould of the present invention, the angle of two waists of the longitudinal section of outlet section is 80-100 °.
Preferably, the angle of two waists of the longitudinal section of outlet section is 90 °.
The drawing mould of the present invention, the length of outlet section is 1 with the ratio of shaping segment lenght:5-1：10.
Preferably, the length of outlet section and the ratio of shaping segment lenght are 1:6.
The drawing mould of the present invention, the first diaphragm capsule is divided into some groups for setting in a row, one group of the formation per 4-8, per group the
One diaphragm capsule is separately positioned on a diaphragm capsule support.
The drawing mould of the present invention, the first diaphragm capsule is 21-25.
The above-mentioned technical proposal of the present invention has compared to existing technology advantages below：
(1) drawing mould of the invention, drawing aperture is arranged entrance, compression section, profiled section and the outlet being sequentially communicated
Section, entrance and outlet section each serve as importing and derive effect wiry, and tinsel produces deformation, diameter quilt in compression section
Compression, and maintains the size after compression section by the constant profiled section of diameter, it is ensured that tinsel through each first
The size after deformation quantity and deformation during diaphragm capsule.In addition, with can make the larger deformation quantity of tinsel the first diaphragm capsule most
Afterwards, the second diaphragm capsule for making tinsel produce little deformation quantity is set, and the first diaphragm capsule is produced compared with large deformation to ensure production efficiency, is being drawn
The final stage pulled out, control tinsel produces little deformation quantity, so as to avoid very high strength layering wiry, improves metal
The toughness and fatigue behaviour of silk.Thus the drawing mould of the present embodiment can be in the case where production efficiency be ensured, moreover it is possible to improve
Toughness wiry and fatigue behaviour.
(2) drawing mould of the invention, by the way that the angle of entrance and two waists of the longitudinal section of outlet section is set respectively
85-95 ° and 80-100 ° is set to, and the length of outlet section is set to 1 with the ratio of shaping segment lenght:5-1：10, improve gold
Category deformation quantity of the silk after each first diaphragm capsule and the second diaphragm capsule and the accuracy of gauge and stability after deformation, improve
Conforming product rate and production efficiency.
(3) drawing mould of the invention, arranges 21-25 the first diaphragm capsule, adds and formed after second diaphragm capsule 22-26 roads
Secondary deformation, reduces the abrasion of the first diaphragm capsule, improves the service life of diaphragm capsule.
Description of the drawings
In order that present disclosure is more likely to be clearly understood, the specific embodiment below according to the present invention is simultaneously combined
Accompanying drawing, the present invention is further detailed explanation, wherein
Fig. 1 is the structural representation of the drawing mould of the embodiment of the present invention 1；
Fig. 2 is the tinsel of the embodiment of the present invention 1 by schematic diagram during former groups of the first diaphragm capsules；
Fig. 3 is the tinsel of the embodiment of the present invention 1 by schematic diagram when the first diaphragm capsule of last group and the second diaphragm capsule；
Fig. 4 is the longitudinal section of the diaphragm capsule of the embodiment of the present invention 1 first or the second diaphragm capsule.
Reference is expressed as in figure：1- diaphragm capsule supports；The diaphragm capsules of 2- first；The diaphragm capsules of 3- second；21- drawing aperture；211- enters
Mouth section；212- compression sections；213- profiled sections；214- outlet sections；8- tinsels；9- cone pulleys.
Specific embodiment
Technical scheme is described in detail below in conjunction with the accompanying drawings.
Embodiment 1
The present embodiment provides a kind of drawing mould, as described in Figure 1, including diaphragm capsule support 1, it is arranged on diaphragm capsule support 1
21 the first diaphragm capsules 2 for setting in a row, and the second diaphragm capsule 3, tinsel is passed sequentially through and pass through again after each first diaphragm capsule 2 second mould
Box 3 completes metal wire drawing, the second diaphragm capsule 3 and tinsel finally by the first diaphragm capsule 2 be set up in parallel and the second diaphragm capsule 3 with
Tinsel finally by the drawing aperture 21 of the first diaphragm capsule 2 be coaxially disposed；
The drawing aperture includes entrance 211, compression section 212, profiled section 213 and the outlet section 214 being sequentially communicated, entrance
The diameter of section 211 towards the dimension linear near compression section 212 reduces, and the diameter of compression section 212 is towards near profiled section 213
Dimension linear reduces, and the diameter of profiled section 213 is constant, and outlet section 214 towards the dimension linear near profiled section 213 reduces, and enters
The minimum diameter of mouth section 211 is equal with the maximum gauge of compression section 212, and the minimum diameter of compression section 212 is straight with profiled section 213
The minimum diameter of footpath and outlet section 214 is equal, and the minimum diameter of the compression section 212 of each the first diaphragm capsule 2 is less than maximum gauge
13%-17%, the minimum diameter 3%-8% less than maximum gauge of the compression section 212 of each the second diaphragm capsule 3, latter the first mould
The minimum diameter of the profiled section 213 of box 2 is not more than the maximum gauge of the profiled section 213 of previous first diaphragm capsule 2, the second diaphragm capsule 3
Profiled section 213 minimum diameter be not more than tinsel finally by the first diaphragm capsule 2 profiled section 213 maximum gauge.
Drawing mould in the present embodiment, drawing aperture is arranged entrance 211, the compression section 212, profiled section being sequentially communicated
213 and outlet section 214, entrance 211 and outlet section 214 each serve as importing and derive effect wiry, and tinsel is in pressure
Contracting section 212 produces deformation, and diameter is compressed, and the chi by the constant profiled section 213 of diameter to maintain after compression section 212
It is very little, it is ensured that deformation quantity and size deformation after of the tinsel after each first diaphragm capsule 2.In addition, gold can be made having
First diaphragm capsule 2 of the category larger deformation quantity of silk it is last, setting makes tinsel produce the second diaphragm capsule 3 of little deformation quantity, the first diaphragm capsule 2
Produce compared with large deformation to ensure production efficiency, in the final stage of drawing, control tinsel produces little deformation quantity, so as to avoid
Very high strength layering wiry, improves toughness wiry and fatigue behaviour.Thus the drawing mould of the present embodiment can
In the case where production efficiency is ensured, moreover it is possible to improve toughness wiry and fatigue behaviour.
21 the first diaphragm capsules 2 are set, after adding second diaphragm capsule 3,22 passage deformation is formed, the first diaphragm capsule 2 is reduced
Abrasion, improves the service life of diaphragm capsule.
The drawing mould of the present embodiment, the angle α of two waists of the longitudinal section of entrance 211 is 85 °.Outlet section 214
The angle β of two waists of longitudinal section is 80 °.The length of outlet section 214 and the length ratio h of profiled section 213：L is 1:5.
By the angle for arranging two waists of the longitudinal section of reasonable entrance 211 and outlet section 214, and outlet section 214
Length and the length of profiled section 213 ratio, improve shape of the tinsel after each first diaphragm capsule 2 and the second diaphragm capsule 3
Accuracy of gauge and stability after variable and deformation, improves conforming product rate and production efficiency.
The drawing mould of the present embodiment, the first 2 points of diaphragm capsule is set in a row some groups, forms one group per 4, per group the
One diaphragm capsule 2 is separately positioned on a diaphragm capsule support 1.As described in Fig. 2 and 3, each diaphragm capsule support 1 is arranged at two cone pulleys 9
Between, last is provided with the diaphragm capsule support 1 of the first diaphragm capsule 2 and is provided with the setting simultaneously of diaphragm capsule support 1 of the second diaphragm capsule 3
Between cone pulley 9, tinsel 8 is just being no longer pass through cone pulley 9 by last first diaphragm capsule 2 Jing after the second diaphragm capsule 3.Overcome
Two diaphragm capsules 3 are to deformation quantity wiry and the unmatched problem of the revolution of cone pulley 9.
Embodiment 2
The present embodiment is the mode of texturing of embodiment 1, is with the difference of embodiment 1,
The drawing mould of the present embodiment, the first diaphragm capsule 2 is 23.The angle α of two waists of the longitudinal section of entrance 211 is
90°.The angle β of two waists of the longitudinal section of outlet section 214 is 90 °.The length of outlet section 214 and the length ratio of profiled section 213
h：L is 1:6.First 2 points of diaphragm capsule is some groups set in a row, and one group is formed per 6, and per group of first diaphragm capsule 2 is separately positioned on
On one diaphragm capsule support 1.
Embodiment 3
The present embodiment is the mode of texturing of embodiment 1 or 2, is with the difference of embodiment 1 or 2,
The drawing mould of the present embodiment, the first diaphragm capsule 2 is 25.The angle α of two waists of the longitudinal section of entrance 211 is
95°.The angle β of two waists of the longitudinal section of outlet section 214 is 100 °.The length of outlet section 214 and the length ratio of profiled section 213
h：L is 1:10.First 2 points of diaphragm capsule is some groups set in a row, and one group is formed per 8, and per group of first diaphragm capsule 2 is separately positioned on
On one diaphragm capsule support 1.
Embodiment 4
The present embodiment provides a kind of tinsel, is obtained using the drawing mould described in embodiment 1, the metal in the present embodiment
The L92 that silk is produced for Qingdao steel plant, phosphorus content 0.92% pulls to 0.3mm from a diameter of 5.5mm, and drawing obtains length and is
The time that the steel wire of 10m needs is 1.4s.
Embodiment 5
The present embodiment provides a kind of tinsel, is obtained using the drawing mould described in embodiment 2, the metal in the present embodiment
The L92 that silk is produced for Qingdao steel plant, phosphorus content 0.92% pulls to 0.3mm from a diameter of 5.5mm, and drawing obtains length and is
The time that the steel wire of 10m needs is 0.9s.
Embodiment 6
The present embodiment provides a kind of tinsel, is obtained using the drawing mould described in embodiment 2, the metal in the present embodiment
The L92 that silk is produced for Qingdao steel plant, phosphorus content 0.92% pulls to 0.3mm from a diameter of 5.5mm, and drawing obtains length and is
The time that the steel wire of 10m needs is 1s.
Experimental example
According to standard GB/T/T12347-1996, to carrying out plane compound bending fatigue in embodiment 4-6, metal is recorded
The number of times bent during silk fracture.
Table embodiment 4-6 endurance result of the test
| Embodiment | Fatigue life |
| Embodiment 4 | 30000 times |
| Embodiment 5 | 36000 times |
| Embodiment 6 | 34000 times |
Obviously, above-described embodiment is only intended to clearly illustrate example, and not to the restriction of embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description other multi-forms change or
Change.There is no need to be exhaustive to all of embodiment.And the obvious change thus extended out or
Among changing still in the protection domain of the invention.
Claims (9)
1. a kind of drawing mould, it is characterised in that including diaphragm capsule support (1), is arranged on setting in a row on diaphragm capsule support (1)
Several first diaphragm capsules (2), and the second diaphragm capsule (3), tinsel is passed sequentially through and pass through again after each first diaphragm capsule (2) the second diaphragm capsule
(3) complete metal wire drawing, the second diaphragm capsule (3) and tinsel finally by the first diaphragm capsule (2) be set up in parallel and the second mould
Box (3) and tinsel finally by the drawing aperture (21) of the first diaphragm capsule (2) be coaxially disposed；
Each described diaphragm capsule support (1) is arranged between two cone pulleys (9), and last is provided with first diaphragm capsule (2)
Diaphragm capsule support (1) and be provided with the diaphragm capsule support (1) of second diaphragm capsule (3) while arranging between cone pulley (9), tinsel
The cone pulley (9) is just no longer pass through after by last described first diaphragm capsule (2), second diaphragm capsule (3) described in；
The drawing aperture includes entrance (211), compression section (212), profiled section (213) and the outlet section (214) being sequentially communicated,
The diameter of entrance (211) towards the dimension linear near compression section (212) reduces, and the diameter of compression section (212) is towards close
The dimension linear of profiled section (213) reduces, and the diameter of profiled section (213) is constant, and outlet section (214) is towards near profiled section
(213) dimension linear reduces, and the minimum diameter of entrance (211) is equal with the maximum gauge of compression section (212), compression section
(212) minimum diameter is equal with the minimum diameter of the diameter of profiled section (213) and outlet section (214), each first diaphragm capsule
(2) the minimum diameter 13%-17% less than maximum gauge of compression section (212), the compression section (212) of each the second diaphragm capsule (3)
Minimum diameter 3%-8% less than maximum gauge, the minimum diameter of the profiled section (213) of latter the first diaphragm capsule (2) is not more than
The maximum gauge of the profiled section (213) of previous first diaphragm capsule (2), the minimum diameter of the profiled section (213) of the second diaphragm capsule (3) is not
More than tinsel finally by the first diaphragm capsule (2) profiled section (213) maximum gauge.
2. drawing mould according to claim 1, it is characterised in that the folder of two waists of the longitudinal section of entrance (211)
Angle is 85-95 °.
3. drawing mould according to claim 2, it is characterised in that the folder of two waists of the longitudinal section of entrance (211)
Angle is 90 °.
4. drawing mould according to claim 1, it is characterised in that the folder of two waists of the longitudinal section of outlet section (214)
Angle is 80-100 °.
5. drawing mould according to claim 4, it is characterised in that the folder of two waists of the longitudinal section of outlet section (214)
Angle is 90 °.
6. the drawing mould according to any one of claim 1-5, it is characterised in that the length of outlet section (214) and molding
Section (213) length ratio is 1:5-10.
7. drawing mould according to claim 6, it is characterised in that the length of outlet section (214) is long with profiled section (213)
The ratio of degree is 1:6.
8. the drawing mould according to any one of claim 1-5, it is characterised in that the first diaphragm capsule (2) is divided into and setting in a row
Some groups, per 4-8 formation one group, per group of first diaphragm capsule (2) is separately positioned on a diaphragm capsule support (1).
9. the drawing mould according to any one of claim 1-5, it is characterised in that the first diaphragm capsule (2) is 21-25.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510226775.5A CN104907349B (en) | 2015-05-06 | 2015-05-06 | Drawing mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510226775.5A CN104907349B (en) | 2015-05-06 | 2015-05-06 | Drawing mold |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104907349A CN104907349A (en) | 2015-09-16 |
| CN104907349B true CN104907349B (en) | 2017-05-17 |
Family
ID=54077030
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510226775.5A Active CN104907349B (en) | 2015-05-06 | 2015-05-06 | Drawing mold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104907349B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500114A (en) * | 2018-11-04 | 2019-03-22 | 江苏兴达钢帘线股份有限公司 | A kind of Extra High Strength monofilament Hubbing method and device can inhibit layering |
| CN109550798A (en) * | 2018-11-10 | 2019-04-02 | 江苏兴达钢帘线股份有限公司 | A kind of the monofilament Hubbing method and device of controllable stress |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59199111A (en) * | 1983-04-27 | 1984-11-12 | Kiyoshi Hajikano | Drawing device |
| JPH08155531A (en) * | 1994-12-07 | 1996-06-18 | Sumitomo Electric Ind Ltd | Die box for cold dry process drawing and drawing method for steel wire |
| CN201283371Y (en) * | 2008-09-28 | 2009-08-05 | 张安 | Linear type metal fiber drawing mold |
| CN202021219U (en) * | 2011-04-12 | 2011-11-02 | 芜湖恒泰有色线材股份有限公司 | Wire drawing mold for manufacturing tank wires |
| CN202621630U (en) * | 2012-05-24 | 2012-12-26 | 刘彦辉 | Steel wire drawing machine with online detection device |
| CN202861013U (en) * | 2012-09-11 | 2013-04-10 | 江苏法尔胜技术开发中心有限公司 | Wet-type water tank wiredrawing device |
-
2015
- 2015-05-06 CN CN201510226775.5A patent/CN104907349B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59199111A (en) * | 1983-04-27 | 1984-11-12 | Kiyoshi Hajikano | Drawing device |
| JPH08155531A (en) * | 1994-12-07 | 1996-06-18 | Sumitomo Electric Ind Ltd | Die box for cold dry process drawing and drawing method for steel wire |
| CN201283371Y (en) * | 2008-09-28 | 2009-08-05 | 张安 | Linear type metal fiber drawing mold |
| CN202021219U (en) * | 2011-04-12 | 2011-11-02 | 芜湖恒泰有色线材股份有限公司 | Wire drawing mold for manufacturing tank wires |
| CN202621630U (en) * | 2012-05-24 | 2012-12-26 | 刘彦辉 | Steel wire drawing machine with online detection device |
| CN202861013U (en) * | 2012-09-11 | 2013-04-10 | 江苏法尔胜技术开发中心有限公司 | Wet-type water tank wiredrawing device |
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| Publication number | Publication date |
|---|---|
| CN104907349A (en) | 2015-09-16 |
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