CN104898059B - A kind of permanent-magnet claw polar form stepper motor functional test full inspection machine - Google Patents
A kind of permanent-magnet claw polar form stepper motor functional test full inspection machine Download PDFInfo
- Publication number
- CN104898059B CN104898059B CN201510288435.5A CN201510288435A CN104898059B CN 104898059 B CN104898059 B CN 104898059B CN 201510288435 A CN201510288435 A CN 201510288435A CN 104898059 B CN104898059 B CN 104898059B
- Authority
- CN
- China
- Prior art keywords
- detection
- plate
- output shaft
- motor
- axostylus axostyle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention discloses a kind of permanent-magnet claw polar form stepper motor functional test full inspection machine, including cabinet, testing agency and test circuit plate are provided with cabinet, testing agency includes motor fixing plate, sensor block fixed plate, fixed support, rotary encoder and belt pulley, motor inductive switch is installed in sensor block fixed plate, output shaft flat position detection switch is installed on fixed support, output shaft axostylus axostyle detection plate and major axis detection bar, output shaft axostylus axostyle detection plate is provided with the detection hole for supplying and being spilt at the top of the flat position detection switch of shaft, it can detect whether motor rotates, phase sequence, involve frequency, whether normal rotate, whether cover plate is mixed, whether axostylus axostyle is mixed, flat position positioning, short circuit, open circuit, whether electric current is bigger than normal etc., and umber of defectives and detection total quantity can be counted, and in database that the data of the working condition of equipment and detection can be uploaded onto the server, detection efficiency can be improved, more fully detect electric motors function, effectively control the quality of product.
Description
Technical field
The present invention relates to a kind of detection device, particularly a kind of small and special electric machine manufactures the detection device in field.
Background technology
After manufacture, manufacturer needs to detect the function of motor permanent-magnet claw polar form stepper motor.Existing skill
It is to permanent-magnet claw polar form stepper motor Function detection in art by the way of multistation segmentation detection, and to part work(not
Detected.Multistation segmentation detection efficiency is low, and product function detection is not comprehensive.
The content of the invention
In order to overcome the deficiencies in the prior art, the present invention, which provides one kind, can improve detection efficiency, more fully detect motor
Function, the permanent-magnet claw polar form stepper motor functional test full inspection machine of effective control for product quality.
The technical solution adopted for the present invention to solve the technical problems is：
Control is provided with a kind of permanent-magnet claw polar form stepper motor functional test full inspection machine, including cabinet, the cabinet
Some testing agencies and test circuit plate are provided with device, the cabinet, the testing agency includes being arranged on the cabinet
Motor fixing plate, sensor block fixed plate, fixed support, rotary encoder and by bearing be arranged on the cabinet on belt
Wheel, the rotary encoder is connected with the belt pulley by belt, and the belt pulley is provided centrally with motor coupling hole；Institute
State and motor inductive switch is installed in sensor block fixed plate, output shaft flat position detection switch is installed, defeated on the fixed support
Shaft axostylus axostyle detection plate and major axis detection bar, the output shaft axostylus axostyle detection plate are arranged on the fixed support by sliding bar
On, the output shaft axostylus axostyle detection plate is connected with back-moving spring, and the top of the major axis detection bar is located at the output shaft axostylus axostyle
The lower section of detection plate, the output shaft axostylus axostyle detection plate is provided with the inspection for being spilt at the top of the flat position detection switch of the output shaft
Gaging hole.
Man-machine interface is provided with the cabinet and function estimates interface.
Communication module is provided with the cabinet.
The beneficial effects of the invention are as follows：The full inspection machine of the present invention can detect whether motor rotates, phase sequence, motor involve frequency
Rate, motor rotate it is whether normal, whether mixed cover plate, whether mixed axostylus axostyle, the flat position positioning of motor, electric motor short circuit, open circuit, electric current whether
It is bigger than normal etc., and umber of defectives and detection total quantity can be counted, the data of the working condition of equipment and detection can be uploaded to service
In device database, it is possible to increase detection efficiency, electric motors function is more fully detected, effectively the quality of control product.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the complete machine structure schematic diagram of the present invention；
Fig. 2 is the structural representation of testing agency；
Fig. 3 is the sectional view of testing agency；
Fig. 4 is the working-flow figure of the present invention.
Embodiment
Referring to figs. 1 to Fig. 4, a kind of permanent-magnet claw polar form stepper motor functional test full inspection machine, including cabinet 1, the machine
Controller and communication module are provided with case 1, the controller can be PLC etc., and man-machine boundary is provided with the cabinet 1
Interface 18, some testing agencies 19 and test circuit plate 2 are estimated in face 17, function.
The testing agency includes motor fixing plate 3, sensor block fixed plate 4, the fixed support being arranged on the cabinet 1
5th, rotary encoder 6 and the belt pulley 7 by bearing 20 on the cabinet 1, the rotary encoder 6 and the belt
Wheel 7 connected by belt 8, and the belt pulley 7 is provided centrally with motor coupling hole 9；It is provided with the sensor block fixed plate 4
The flat position detection switch 11 of output shaft, the and of output shaft axostylus axostyle detection plate 12 are installed on motor inductive switch 10, the fixed support 5
Major axis detection bar 13, the output shaft axostylus axostyle detection plate 12 is arranged on the fixed support 5 by sliding bar 14, the output
Axle axostylus axostyle detection plate 12 is connected with back-moving spring 15, and the top of the major axis detection bar 13 is located at the output shaft axostylus axostyle detection plate
12 lower section, and maintained a certain distance with output shaft axostylus axostyle detection plate 12, the output shaft axostylus axostyle detection plate 12 is provided with confession
The detection hole 16 that the top of the flat position detection switch 11 of output shaft is spilt.
The flat position detection switch 11 of the motor inductive switch 10, output shaft can be photoelectric sensor, or close
Switch etc., major axis detection bar 13 can be proximity switch, or mechanical feeler lever etc..
During detection, the parameter of detection is set in man-machine interface 17, motor to be detected is installed to motor fixing plate 3
On, then the lead of motor is plugged on test circuit plate 2, motor inductive switch 10 has detected motor, controller is sent
Signal, motor is rotated, and dragging rotary encoder 6 by belt is rotated, and the function to motor is detected, the result of detection is shown
In function estimates interface 18.
The workflow of the system of the present invention is referring to Fig. 4, and after system starts, motor inductive switch 10 has detected whether motor
Insertion, if without motor insertion, system enters holding state, if motor is inserted, then enters the detection of motor axostylus axostyle length
Step, controller according to output shaft axostylus axostyle detection plate 12 and the spindle length of the input-signal judging motor of major axis detection bar 13,
If spindle length is incorrect, this is determined as mixed axostylus axostyle, and blinking red lamp alarm waits manual confirmation, if motor axostylus axostyle is correct,
Then controller sends signal, and motor to be detected is rotated, and drags the synchronous axial system of rotary encoder 6, rotary encoder 6 sends out signal
To controller, controller judges whether motor rotates, rotates forward, inverts, shakes, when motor rotates abnormal, the normal bright report of red light
It is alert, manual confirmation is waited, if motor rotates normal, green light is lighted, into the detection flat position step of axostylus axostyle, when the flat position of axostylus axostyle is gone to
Behind precalculated position, detection process is completed, and motor to be detected is manually removed in green light flicker, prompting.Judging mixed axostylus axostyle and rotation
Whether in normal step, manually can again system axostylus axostyle detecting step and rotate whether normal detecting step, reduction erroneous judgement
Rate.
The function declaration of the full inspection machine of the present invention is as follows：
1st, motor phase sequence is detected, if rotate, if having reversion, this function relies primarily on rotary encoder realization, rotation
Turn encoder 6 and motor synchronous axial system, the signal detected is started to controller, judged, sentenced by the program of controller
Disconnected method is：Meet after testing conditions, motor automatic start, capturing and coding device data are started after waiting 1.5 seconds, if interval
The data of collection are consistent in 0.2S, illustrate that motor is not rotated, if the data of collection are negative, and motor is reversion.
2nd, detection motor involves frequency, motor whether step-out, this function also mainly realized by rotary encoder 6, rotation
Encoder and motor synchronous axial system, the signal detected is started to controller, judged by the program of controller, judgement
Method is：Electric machine frequency P, rotating speed V corresponding relation is：V=0.0186P+3.07, works as forward per 0.2S by encoder collection
Fast V1, compares V1 and V difference, judge motor in the process of running whether step-out.
3rd, detection motor whether when or not when turning, this function also mainly is realized by rotary encoder 6, rotary encoder and
Motor synchronous axial system, the signal detected is started to controller, is judged by the program of controller, the method for judgement and inspection
It is identical that measured motor involves frequency.
4th, the whether mixed cover plate of detection motor, this function is mainly realized by motor fixing plate.Due to the cover plate of different model
Shape is different, special to make motor fixing plate corresponding with motor cover plate shape, assembles the motor of correct cover plate and can be fixed on
On motor fixing plate, the motor of incorrect cover plate can not be fixed on motor fixing plate.When detecting the motor of different shape cover plate,
Need to change different motor fixing plates.
5th, axostylus axostyle whether is mixed, axostylus axostyle length, this function is main by output shaft axostylus axostyle detection plate 12 and major axis detection bar 13
To realize, the motor of correct axostylus axostyle is installed, after motor is installed on motor fixing plate, axostylus axostyle and the output shaft axostylus axostyle of motor are examined
Drafting board 12 is contacted, and output shaft axostylus axostyle detection plate 12 is not subjected to displacement or displacement very little, will not trigger major axis detection bar 13, if axle
Bar loading error, axostylus axostyle is too short, then after being installed on motor fixing plate, and the axostylus axostyle of motor can not touch the inspection of output shaft axostylus axostyle
Drafting board 12, axostylus axostyle is long, and axostylus axostyle can push up output shaft axostylus axostyle detection plate 12 downwards, and sliding bar 14 is moved downward, and makes output shaft axle
Larger displacement occurs for bar detection plate 12, so as to trigger major axis detection bar 13, system is then determined as mixed axostylus axostyle.Remove it in motor
Afterwards, output shaft axostylus axostyle detection plate 12 resets in the presence of back-moving spring 15, major axis detection bar 13 is detected with output shaft axostylus axostyle
Plate 12 is maintained a certain distance.
6th, the flat position positioning of motor, this function is mainly completed by the flat position detection switch 11 of output shaft, early stage detection motor work(
After the completion of energy, flat position in a flash, motor circuit is disconnected by being delayed close to the flat position detection switch 11 of output shaft, allows flat position in power-off
When rest on demand position.
7th, detection electric motor short circuit, open circuit, this function is mainly completed by test circuit plate 2, according to motor working current
Size, if constitute loop and judge.
8th, whether detection current of electric is bigger than normal, is mainly completed, is done according to the size of motor working current by test circuit plate 2
Go out to judge.
9th, statistics umber of defectives and detection total quantity, this function are mainly completed by controller, and controller is able to record that detection
Motor total amount and underproof product quantity.
10th, remote monitoring detection data, this function is mainly completed by communication module, using the automatic uploading device of 3G signals
Working condition and detection data are to server database, so that the working condition and the quality of product to equipment are judged.
Claims (3)
1. a kind of permanent-magnet claw polar form stepper motor functional test full inspection machine, including cabinet（1）, the cabinet（1）Inside it is provided with
Controller, the cabinet（1）On be provided with some testing agencies（19）With test circuit plate（2）, it is characterised in that the detection
Mechanism includes being arranged on the cabinet（1）On motor fixing plate（3）, sensor block fixed plate（4）, fixed support（5）, rotation compile
Code device（6）With pass through bearing（20）Installed in the cabinet（1）On belt pulley（7）, the rotary encoder（6）With the skin
Belt wheel（7）Pass through belt（8）Connection, the belt pulley（7）Be provided centrally with motor coupling hole（9）；The sensor block is fixed
Plate（4）On motor inductive switch is installed（10）, the fixed support（5）On the flat position detection switch of output shaft is installed（11）、
Output shaft axostylus axostyle detection plate（12）With major axis detection bar（13）, the output shaft axostylus axostyle detection plate（12）Pass through sliding bar（14）Peace
Mounted in the fixed support（5）On, the output shaft axostylus axostyle detection plate（12）It is connected with back-moving spring（15）, the long shaft detection
Bar（13）Top be located at the output shaft axostylus axostyle detection plate（12）Lower section, the output shaft axostylus axostyle detection plate（12）It is provided with
For the flat position detection switch of the output shaft（11）The detection hole that spills of top（16）.
2. permanent-magnet claw polar form stepper motor functional test full inspection machine according to claim 1, it is characterised in that the machine
Case（1）On be provided with man-machine interface（17）Estimate interface with function（18）.
3. permanent-magnet claw polar form stepper motor functional test full inspection machine according to claim 1, it is characterised in that the machine
Case（1）Inside it is provided with communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510288435.5A CN104898059B (en) | 2015-05-29 | 2015-05-29 | A kind of permanent-magnet claw polar form stepper motor functional test full inspection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510288435.5A CN104898059B (en) | 2015-05-29 | 2015-05-29 | A kind of permanent-magnet claw polar form stepper motor functional test full inspection machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104898059A CN104898059A (en) | 2015-09-09 |
| CN104898059B true CN104898059B (en) | 2017-09-26 |
Family
ID=54030828
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510288435.5A Expired - Fee Related CN104898059B (en) | 2015-05-29 | 2015-05-29 | A kind of permanent-magnet claw polar form stepper motor functional test full inspection machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104898059B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108889641B (en) * | 2018-07-13 | 2019-04-23 | 江苏龙城精锻有限公司 | Pawl pole entirety magnetic property on-line automaticization measuring system |
| CN109060213B (en) * | 2018-07-24 | 2021-03-19 | 江苏银河同智新能源科技有限公司 | Method and system for evaluating motor torque of electric scroll compressor |
| CN110763998A (en) * | 2019-11-06 | 2020-02-07 | 格力电器（石家庄）有限公司 | Motor testing device and testing method |
| CN111273173B (en) * | 2020-03-24 | 2021-12-07 | 昌荣电机（深圳）有限公司 | Motor function test system |
| CN113702830A (en) * | 2021-09-24 | 2021-11-26 | 江苏智远智能驱动技术研究院有限公司 | Performance detection system of special motor |
| CN116359733B (en) * | 2023-06-02 | 2023-08-08 | 常州鼎唐电机有限公司 | Testing device and method for miniature servo motor for assembly |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4677697B2 (en) * | 2001-09-10 | 2011-04-27 | 富士電機システムズ株式会社 | AC motor control method |
| JP5253044B2 (en) * | 2008-08-29 | 2013-07-31 | キヤノン株式会社 | Motor with encoder and positioning device |
| CN102706557A (en) * | 2012-06-06 | 2012-10-03 | 西北工业大学 | Multifunctional gear transmission testboard |
| CN202794465U (en) * | 2012-06-11 | 2013-03-13 | 东莞市张力机电科技有限公司 | Comprehensive performance test system for motor |
| KR101872530B1 (en) * | 2012-06-18 | 2018-06-28 | 현대일렉트릭앤에너지시스템(주) | Operation test device for induction motor |
| CN203632476U (en) * | 2013-07-25 | 2014-06-04 | 广州强强电子科技有限公司 | Out-of-step prevention structure for step motor |
| CN203848786U (en) * | 2014-06-09 | 2014-09-24 | 广西玉柴机器股份有限公司 | Detection device for engine body internal receding space |
| CN204256534U (en) * | 2014-12-03 | 2015-04-08 | 成都新舟锐视科技有限公司 | A kind of anti-step-out device of stepper motor of high-velocity cloud billiard ball machine |
| CN204679603U (en) * | 2015-05-29 | 2015-09-30 | 中山明杰自动化科技有限公司 | The functional test of a kind of permanent-magnet claw polar form stepper motor examines machine entirely |
-
2015
- 2015-05-29 CN CN201510288435.5A patent/CN104898059B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN104898059A (en) | 2015-09-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104898059B (en) | A kind of permanent-magnet claw polar form stepper motor functional test full inspection machine | |
| CN205628654U (en) | Automatic vision detection system of electric appliance plug connector | |
| CN102589901B (en) | Electric power window lifting test bed and test method | |
| CN211589162U (en) | Automatic assembling equipment and automatic assembling system for motor stator press-in end cover | |
| CN208061732U (en) | A kind of wire stranding machine | |
| CN103869802A (en) | Washing machine controller detection apparatus and method | |
| CN204679603U (en) | The functional test of a kind of permanent-magnet claw polar form stepper motor examines machine entirely | |
| CN108106854A (en) | The timing of engine operation remote monitoring and current operating conditions judgment means and method | |
| CN106093058A (en) | A kind of press quality amount detecting device and detection method | |
| CN204296494U (en) | Electric locomotive automatic passing over of neutral section checkout gear | |
| CN203465435U (en) | Lining-core automatic detecting device | |
| CN113352933A (en) | Battery changing system, battery changing station, battery changing method and medium for battery changing station | |
| CN210463537U (en) | Ventilation system device capable of automatically detecting and replacing filter cotton and filter cotton blockage detection device | |
| CN204982348U (en) | Device for detecting disconnection | |
| CN111854852A (en) | Detection system for electromechanical device installation | |
| CN208172195U (en) | The pinch resistant functionality mechanism for testing of Anti-pinch motor | |
| CN207571526U (en) | The timing of engine operation remote monitoring and current operating conditions judgment means | |
| CN113315674B (en) | Quick discriminating device of whether SIM card can networking | |
| CN107966926A (en) | Books automatic sorting control device | |
| CN204699962U (en) | Gas meter electronic counter sensory package screening instrument | |
| CN203643540U (en) | A power line detection apparatus | |
| CN113558287A (en) | Control method and system for cigarette tobacco end face detection | |
| CN206922617U (en) | Wiring equipment | |
| CN209656340U (en) | A kind of water quality adopts the equipment that keeps sample | |
| CN102629339A (en) | Automatic metering device of electric energy meter periodical detection assembly line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170926 Termination date: 20180529 |