CN104893034B - 工业用多功能电缆 - Google Patents

工业用多功能电缆 Download PDF

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CN104893034B
CN104893034B CN201510375577.5A CN201510375577A CN104893034B CN 104893034 B CN104893034 B CN 104893034B CN 201510375577 A CN201510375577 A CN 201510375577A CN 104893034 B CN104893034 B CN 104893034B
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杨高林
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Jiangmen Wandefu Electronics Co.,Ltd.
Zhejiang Hongsheng Technology Transfer Services Co ltd
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Abstract

本发明涉及一种工业用多功能电缆，包含有多根铜合金导线及内防护套，铜合金导线相互平行放置，每根铜合金导线外层均利用内防护套包覆，多个内防护套外侧利用外防护套包裹在一起，其中，内防护套由以下物质组成：对苯二甲酸二辛酯，丁腈橡胶，三聚氰胺氰尿酸盐，低密度聚乙烯，改性水滑石，甲基丙烯酸锌改性纳米氮化铝，茂金属聚乙烯弹性体，葡萄糖酸锌，硬脂酸钙，乙烯‑醋酸乙烯酯共聚物，氧化锌；外防护套由以下物质组成：十溴联苯醚、硬脂酰胺丙基二甲基‑β‑羟乙基季铵硝酸盐、三元乙丙橡胶、γ‑氨丙基三乙氧基硅烷、聚苯醚树脂、高氯化聚乙烯树脂、金属磷酸盐树脂。该发明电缆抗酸性、抗碱性、防腐防水性能优越。

Description

工业用多功能电缆
技术领域
本发明涉及电缆技术领域，具体涉及一种工业用多功能电缆。
背景技术
一般的电力电缆在安装使用过程中，受到其环境限制，当使用一段时间后，往往容易裂开，为了防止裂开，需要采用其他的包装套，而增加了制造使用成本。特别是，对于一些特殊场合传输使用的电力电缆，需要采用特别的措施，使得其能防腐抗酸碱，目前的做法是设置一些必要的防护套，以便其能满足相应的防腐抗酸碱的要求，从而增加了其使用成本。
发发明内容
本发明的目的在于提供一种工业用多功能电缆，以便实现防腐抗酸碱功能，更好地应用于实际生活应用中，延长电缆使用寿命，改善其使用效果。
为了实现上述目的，本发明的技术方案如下。
一种工业用多功能电缆，包含有多根铜合金导线及内防护套，铜合金导线相互平行放置，每根铜合金导线外层均利用内防护套包覆，多个内防护套外侧利用外防护套包裹在一起，其中，内防护套由以下质量组分物质组成：对苯二甲酸二辛酯6～10份，丁腈橡胶15～30份，三聚氰胺氰尿酸盐8～16份，低密度聚乙烯10～25份，改性水滑石8～10份，甲基丙烯酸锌改性纳米氮化铝4～10份，茂金属聚乙烯弹性体12～20份，葡萄糖酸锌0.5～1份，硬脂酸钙0.1～0.5份，乙烯-醋酸乙烯酯共聚物5～15份，氧化锌1～3份；外防护套由以下质量份数物质组成：十溴联苯醚60～100份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐36～100份、三元乙丙橡胶60～100份、γ-氨丙基三乙氧基硅烷60～100份、聚苯醚树脂60～100份、高氯化聚乙烯树脂8～12份、金属磷酸盐树脂12～20份。
进一步地，上述工业用多功能电缆，包含有多根铜合金导线及内防护套，铜合金导线相互平行放置，每根铜合金导线外层均利用内防护套包覆，多个内防护套外侧利用外防护套包裹在一起，其中，内防护套由以下质量组分物质组成：对苯二甲酸二辛酯6份，丁腈橡胶15份，三聚氰胺氰尿酸盐8份，低密度聚乙烯10份，改性水滑石8份，甲基丙烯酸锌改性纳米氮化铝4份，茂金属聚乙烯弹性体12份，葡萄糖酸锌0.5份，硬脂酸钙0.1份，乙烯-醋酸乙烯酯共聚物5份，氧化锌1份；外防护套由以下质量份数物质组成：十溴联苯醚60份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐36份、三元乙丙橡胶60份、γ-氨丙基三乙氧基硅烷60份、聚苯醚树脂60份、高氯化聚乙烯树脂8份、金属磷酸盐树脂12。
进一步地，上述工业用多功能电缆，包含有多根铜合金导线及内防护套，铜合金导线相互平行放置，每根铜合金导线外层均利用内防护套包覆，多个内防护套外侧利用外防护套包裹在一起，其中，内防护套由以下质量组分物质组成：对苯二甲酸二辛酯8份，丁腈橡胶18份，三聚氰胺氰尿酸盐12份，低密度聚乙烯16份，改性水滑石9份，甲基丙烯酸锌改性纳米氮化铝7份，茂金属聚乙烯弹性体16份，葡萄糖酸锌0.8份，硬脂酸钙0.3份，乙烯-醋酸乙烯酯共聚物10份，氧化锌2份；外防护套由以下质量份数物质组成：十溴联苯醚80份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐66份、三元乙丙橡胶80份、γ-氨丙基三乙氧基硅烷80份、聚苯醚树脂80份、高氯化聚乙烯树脂10份、金属磷酸盐树脂16份。
进一步地，上述工业用多功能电缆，包含有多根铜合金导线及内防护套，铜合金导线相互平行放置，每根铜合金导线外层均利用内防护套包覆，多个内防护套外侧利用外防护套包裹在一起，其中，内防护套由以下质量组分物质组成：对苯二甲酸二辛酯10份，丁腈橡胶30份，三聚氰胺氰尿酸盐16份，低密度聚乙烯25份，改性水滑石10份，甲基丙烯酸锌改性纳米氮化铝10份，茂金属聚乙烯弹性体20份，葡萄糖酸锌1份，硬脂酸钙0.5份，乙烯-醋酸乙烯酯共聚物5份，氧化锌3份；外防护套由以下质量份数物质组成：十溴联苯醚100份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐100份、三元乙丙橡胶100份、γ-氨丙基三乙氧基硅烷100份、聚苯醚树脂100份、高氯化聚乙烯树脂12份、金属磷酸盐树脂20份。
该发明的有益效果在于：该发明电缆具有质地柔软、耐磨耐高温、安全可靠且具有良好的散热性能，使得该传输导线可以在要求很恶劣的环境下使用，本发明具有更强耐候性、抗变形、拉伸强度高、延伸率大，对基层收缩和开裂变形适应性强、抗酸性、抗碱性、防腐防水性能优越，方便根据需要使用。
具体实施方式
下面结合实施例对本发明的具体实施方式进行描述，以便更好的理解本发明。
实施例1
本实施例中的工业用多功能电缆，包含有多根铜合金导线及内防护套，铜合金导线相互平行放置，每根铜合金导线外层均利用内防护套包覆，多个内防护套外侧利用外防护套包裹在一起，其中，内防护套由以下质量组分物质组成：对苯二甲酸二辛酯6份，丁腈橡胶15份，三聚氰胺氰尿酸盐8份，低密度聚乙烯10份，改性水滑石8份，甲基丙烯酸锌改性纳米氮化铝4份，茂金属聚乙烯弹性体12份，葡萄糖酸锌0.5份，硬脂酸钙0.1份，乙烯-醋酸乙烯酯共聚物5份，氧化锌1份；外防护套由以下质量份数物质组成：十溴联苯醚60份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐36份、三元乙丙橡胶60份、γ-氨丙基三乙氧基硅烷60份、聚苯醚树脂60份、高氯化聚乙烯树脂8份、金属磷酸盐树脂12。上述内防护套和外防护套的制备方法均采用如下步骤：将上述组分物料予以分别混合，然后予以热熔，在利用设置有通孔的模具挤出制备出符合要求的内防护套和外防护套，随后予以过水冷却降温，并进行干燥处理，即获得成品。
实施例2
本实施例中的工业用多功能电缆，包含有多根铜合金导线及内防护套，铜合金导线相互平行放置，每根铜合金导线外层均利用内防护套包覆，多个内防护套外侧利用外防护套包裹在一起，其中，内防护套由以下质量组分物质组成：对苯二甲酸二辛酯8份，丁腈橡胶18份，三聚氰胺氰尿酸盐12份，低密度聚乙烯16份，改性水滑石9份，甲基丙烯酸锌改性纳米氮化铝7份，茂金属聚乙烯弹性体16份，葡萄糖酸锌0.8份，硬脂酸钙0.3份，乙烯-醋酸乙烯酯共聚物10份，氧化锌2份；外防护套由以下质量份数物质组成：十溴联苯醚80份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐66份、三元乙丙橡胶80份、γ-氨丙基三乙氧基硅烷80份、聚苯醚树脂80份、高氯化聚乙烯树脂10份、金属磷酸盐树脂16份。上述内防护套和外防护套的制备方法均采用如下步骤：将上述组分物料予以分别混合，然后予以热熔，在利用设置有通孔的模具挤出制备出符合要求的内防护套和外防护套，随后予以过水冷却降温，并进行干燥处理，即获得成品。
实施例3
本实施例中的工业用多功能电缆，包含有多根铜合金导线及内防护套，铜合金导线相互平行放置，每根铜合金导线外层均利用内防护套包覆，多个内防护套外侧利用外防护套包裹在一起，其中，内防护套由以下质量组分物质组成：对苯二甲酸二辛酯10份，丁腈橡胶30份，三聚氰胺氰尿酸盐16份，低密度聚乙烯25份，改性水滑石10份，甲基丙烯酸锌改性纳米氮化铝10份，茂金属聚乙烯弹性体20份，葡萄糖酸锌1份，硬脂酸钙0.5份，乙烯-醋酸乙烯酯共聚物5份，氧化锌3份；外防护套由以下质量份数物质组成：十溴联苯醚100份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐100份、三元乙丙橡胶100份、γ-氨丙基三乙氧基硅烷100份、聚苯醚树脂100份、高氯化聚乙烯树脂12份、金属磷酸盐树脂20份。上述内防护套和外防护套的制备方法均采用如下步骤：将上述组分物料予以分别混合，然后予以热熔，在利用设置有通孔的模具挤出制备出符合要求的内防护套和外防护套，随后予以过水冷却降温，并进行干燥处理，即获得成品。
针对实施例1、实施例2和实施例3中的电缆进行性能测量，所测得的数据如表1所示。
表1
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (4)

1.一种工业用多功能电缆，包含有多根铜合金导线及内防护套，铜合金导线相互平行放置，每根铜合金导线外层均利用内防护套包覆，多个内防护套外侧利用外防护套包裹在一起，其特征在于：所述内防护套由以下质量组分物质组成：对苯二甲酸二辛酯6～10份，丁腈橡胶15～30份，三聚氰胺氰尿酸盐8～16份，低密度聚乙烯10～25份，改性水滑石8～10份，甲基丙烯酸锌改性纳米氮化铝4～10份，茂金属聚乙烯弹性体12～20份，葡萄糖酸锌0.5～1份，硬脂酸钙0.1～0.5份，乙烯-醋酸乙烯酯共聚物5～15份，氧化锌1～3份；外防护套由以下质量份数物质组成：十溴联苯醚60～100份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐36～100份、三元乙丙橡胶60～100份、γ-氨丙基三乙氧基硅烷60～100份、聚苯醚树脂60～100份、高氯化聚乙烯树脂8～12份、金属磷酸盐树脂12～20份。
2.根据权利要求1所述的工业用多功能电缆，其特征在于：所述内防护套由以下质量组分物质组成：对苯二甲酸二辛酯6份，丁腈橡胶15份，三聚氰胺氰尿酸盐8份，低密度聚乙烯10份，改性水滑石8份，甲基丙烯酸锌改性纳米氮化铝4份，茂金属聚乙烯弹性体12份，葡萄糖酸锌0.5份，硬脂酸钙0.1份，乙烯-醋酸乙烯酯共聚物5份，氧化锌1份；所述外防护套由以下质量份数物质组成：十溴联苯醚60份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐36份、三元乙丙橡胶60份、γ-氨丙基三乙氧基硅烷60份、聚苯醚树脂60份、高氯化聚乙烯树脂8份、金属磷酸盐树脂12份。
3.根据权利要求1所述的工业用多功能电缆，其特征在于：所述内防护套由以下质量组分物质组成：对苯二甲酸二辛酯8份，丁腈橡胶18份，三聚氰胺氰尿酸盐12份，低密度聚乙烯16份，改性水滑石9份，甲基丙烯酸锌改性纳米氮化铝7份，茂金属聚乙烯弹性体16份，葡萄糖酸锌0.8份，硬脂酸钙0.3份，乙烯-醋酸乙烯酯共聚物10份，氧化锌2份；所述外防护套由以下质量份数物质组成：十溴联苯醚80份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐66份、三元乙丙橡胶80份、γ-氨丙基三乙氧基硅烷80份、聚苯醚树脂80份、高氯化聚乙烯树脂10份、金属磷酸盐树脂16份。
4.根据权利要求1所述的工业用多功能电缆，其特征在于：所述内防护套由以下质量组分物质组成：对苯二甲酸二辛酯10份，丁腈橡胶30份，三聚氰胺氰尿酸盐16份，低密度聚乙烯25份，改性水滑石10份，甲基丙烯酸锌改性纳米氮化铝10份，茂金属聚乙烯弹性体20份，葡萄糖酸锌1份，硬脂酸钙0.5份，乙烯-醋酸乙烯酯共聚物5份，氧化锌3份；所述外防护套由以下质量份数物质组成：十溴联苯醚100份、硬脂酰胺丙基二甲基-β-羟乙基季铵硝酸盐100份、三元乙丙橡胶100份、γ-氨丙基三乙氧基硅烷100份、聚苯醚树脂100份、高氯化聚乙烯树脂12份、金属磷酸盐树脂20份。
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