CN104891857A - Preparation method of stabilizer composite zirconium oxide powder - Google Patents

Preparation method of stabilizer composite zirconium oxide powder Download PDF

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Publication number
CN104891857A
CN104891857A CN201510273711.0A CN201510273711A CN104891857A CN 104891857 A CN104891857 A CN 104891857A CN 201510273711 A CN201510273711 A CN 201510273711A CN 104891857 A CN104891857 A CN 104891857A
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China
Prior art keywords
oxide
powder
ratio
percent
zirconium oxide
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CN201510273711.0A
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Chinese (zh)
Inventor
罗教平
吴硕体
谢长清
陈国兵
曾志雄
谢繁晔
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Xinhua Zhong Yi Ceramics Co Ltd
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Xinhua Zhong Yi Ceramics Co Ltd
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Priority to CN201510273711.0A priority Critical patent/CN104891857A/en
Publication of CN104891857A publication Critical patent/CN104891857A/en
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Abstract

The invention discloses a preparation method of stabilizer composite zirconium oxide powder. The preparation method comprises the steps of mixing zirconium oxide powder with a metal oxide stabilizer including 86 to 92 percent of zirconium oxide, 3 to 8.5 percent of yttria, 2 to 4 percent of calcium oxide, 2 to 5 percent of magnesium oxide and 0.5 to 3 percent of cerium oxide to obtain a mixture I, processing the mixture I in a chemical co-precipitation method, then drying and ball milling, adding a given amount of paraffin, beewax and 0.03% oleic acid, adequately stirring to prepare a wax cake, i.e., the stabilizer composite zierconium oxide powder. The sintering temperature is low, the performance is excellent, the process is easy to control, a wet-method molding way is adopted, a complicate product in various shapes can be produced, the efficiency is high, less equipment investment is needed, the cost is relatively low, and the popularization and application field is wide.

Description

A kind of manufacture method of stablizer compound zirconium oxide powder
Technical field
The present invention relates to a kind of stablizer compound zirconium oxide powder, particularly relate to a kind of manufacture method of stablizer compound zirconium oxide powder.
Background technology
Zirconium white can produce the volume change that crystal conversion has 7%-9% in sintering process, so cannot obtain goods without the zirconium powder of stabilization treatment, must add stablizer as Y 2o 3, Cao, Mgo, Ceo 2deng, current manufacturer only adds single stable agent mostly, adds Y as being used as engineering structure pottery 2o 3although this zircon porcelain room-temperature mechanical property is fine, and intensity and fracture toughness property are very high, hardness, wear resistance and chemical resistance are also better, under low temperature (150-400 DEG C) wet environment, as the Y of stablizer 2o 3change Y(OH into) 3, make product strength " degeneration ", this intensity " degeneration " phenomenon, has a strong impact on its work-ing life and use range.Therefore, in the urgent need to providing a kind of manufacture method of adding the powder of one package stabilizer, make goods room-temperature mechanical property more excellent, low temperature intensity degradation phenomena obviously weakens.
Summary of the invention
The object of the present invention is to provide a kind of manufacture method of stablizer compound zirconium oxide powder, thus solve Problems existing in background technology.
Technical problem solved by the invention realizes by the following technical solutions:
A manufacture method for stablizer compound zirconium oxide powder, is mixed with metal oxide stability agent by Zirconium powder, by special material preparing technology, adds the tackiness agents such as a certain amount of paraffin and be made, specifically comprise the steps:
(1) each component is taken according to the weight percent of following batching:
Zirconium white 86-92 %
Yttrium oxide 3-8.5 %
Calcium oxide 2-4 %
Magnesium oxide 2-5 %
Cerium oxide 0.5-3%;
(2) zirconium white taken, yttrium oxide, calcium oxide, magnesium oxide, cerium oxide are mixed, with chemical coprecipitation method material, electric baking oven put into by the powder made, toast 24 hours at 120 DEG C of temperature, after toasting, powder loads ball mill, corundum 95 porcelain ball is added by the weight loading powder, the ratio of powder and porcelain ball is 1:1, the corundum 95 porcelain ball added is in sphere diameter 5mm ratio 20%, 20mm ratio 50%, 50mm ratio 30%, ball milling 32 hours, get the test of powder sample, its granularity is less than 0.3 micron;
(3) by the discharge of fine material after ball milling, weighing joins in low rate mixing machine, add again the paraffin of 8%, the beeswax of 1% and 0.03% oleic acid, the temperature of low rate mixing machine is set to 65 DEG C, heats 1 hour, after paraffin and beeswax fully melt, start low rate mixing machine to stir, stir 2 hours in the environment of temperature 65 DEG C, the slip after fully stirring is put into stainless steel vessel, make gatch after slip cooling, obtain stablizer compound zirconium oxide powder.
The present invention has following beneficial effect:
1, with Ceo 2and Y 2o 3jointly as stablizer, can stabilising effect be strengthened, suppress Zro 2phase transformation, slows down low temperature degradation phenomena.
2, the Al of high elastic coefficient and high strength is mixed 2o 3its hot strength can be made to be improved, to add one package stabilizer (Y 2o 3+ Cao+Mgo+Ceo 2), strict control respective content, purity and granularity, ensure its homogeneity in powder, greatly enhance stabilising effect.
3, add above-mentioned one package stabilizer raw material, particle fineness must be made to reach the critical particle size of crystal transition, stablizer will be made simultaneously fully to mix with Zirconium powder, general complete processing is difficult to reach production high-quality zirconium powder.
Firing temperature of the present invention is low, excellent property, and technology controlling and process is comparatively easy, adopts wet moulding, can produce the goods of different shape complexity, work efficiency is high, facility investment is few, cost is lower, field of applying is wide.
Embodiment
The technique means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with specific embodiment, setting forth the present invention further.
Embodiment 1
A manufacture method for stablizer compound zirconium oxide powder, specifically comprises the steps:
(1) each component is taken according to the weight percent of following batching:
Zirconium white 86 parts
Yttrium oxide 6.5 parts
3 parts, calcium oxide
4 parts, magnesium oxide
Cerium oxide 0.5 part;
(2) zirconium white taken, yttrium oxide, calcium oxide, magnesium oxide, cerium oxide are mixed, with chemical coprecipitation method material, electric baking oven put into by the powder made, toast 24 hours at 120 DEG C of temperature, after toasting, powder loads ball mill, corundum 95 porcelain ball is added by the weight loading powder, the ratio of powder and porcelain ball is 1:1, the corundum 95 porcelain ball added is in sphere diameter 5mm ratio 20%, 20mm ratio 50%, 50mm ratio 30%, ball milling 32 hours, get the test of powder sample, its granularity is less than 0.3 micron;
(3) by the discharge of fine material after ball milling, weighing joins in low rate mixing machine, add again the paraffin of 8%, the beeswax of 1% and 0.03% oleic acid, the temperature of low rate mixing machine is set to 65 DEG C, heats 1 hour, after paraffin and beeswax fully melt, start low rate mixing machine to stir, stir 2 hours in the environment of temperature 65 DEG C, the slip after fully stirring is put into stainless steel vessel, make gatch after slip cooling, obtain stablizer compound zirconium oxide powder.
Embodiment 2
A manufacture method for stablizer compound zirconium oxide powder, specifically comprises the steps:
(1) each component is taken according to the weight percent of following batching:
Zirconium white 88
Yttrium oxide 3.5
Calcium oxide 2.5
Magnesium oxide 3.5
Cerium oxide 2.5;
(2) zirconium white taken, yttrium oxide, calcium oxide, magnesium oxide, cerium oxide are mixed, with chemical coprecipitation method material, electric baking oven put into by the powder made, toast 24 hours at 120 DEG C of temperature, after toasting, powder loads ball mill, corundum 95 porcelain ball is added by the weight loading powder, the ratio of powder and porcelain ball is 1:1, the corundum 95 porcelain ball added is in sphere diameter 5mm ratio 20%, 20mm ratio 50%, 50mm ratio 30%, ball milling 32 hours, get the test of powder sample, its granularity is less than 0.3 micron;
(3) by the discharge of fine material after ball milling, weighing joins in low rate mixing machine, add again the paraffin of 8%, the beeswax of 1% and 0.03% oleic acid, the temperature of low rate mixing machine is set to 65 DEG C, heats 1 hour, after paraffin and beeswax fully melt, start low rate mixing machine to stir, stir 2 hours in the environment of temperature 65 DEG C, the slip after fully stirring is put into stainless steel vessel, make gatch after slip cooling, obtain stablizer compound zirconium oxide powder.
Embodiment 3
A manufacture method for stablizer compound zirconium oxide powder, specifically comprises the steps:
(1) each component is taken according to the weight percent of following batching:
Zirconium white 92
Yttrium oxide 3
Calcium oxide 2
Magnesium oxide 2
Cerium oxide 1;
(2) zirconium white taken, yttrium oxide, calcium oxide, magnesium oxide, cerium oxide are mixed, with chemical coprecipitation method material, electric baking oven put into by the powder made, toast 24 hours at 120 DEG C of temperature, after toasting, powder loads ball mill, corundum 95 porcelain ball is added by the weight loading powder, the ratio of powder and porcelain ball is 1:1, the corundum 95 porcelain ball added is in sphere diameter 5mm ratio 20%, 20mm ratio 50%, 50mm ratio 30%, ball milling 32 hours, get the test of powder sample, its granularity is less than 0.3 micron;
(3) by the discharge of fine material after ball milling, weighing joins in low rate mixing machine, add again the paraffin of 8%, the beeswax of 1% and 0.03% oleic acid, the temperature of low rate mixing machine is set to 65 DEG C, heats 1 hour, after paraffin and beeswax fully melt, start low rate mixing machine to stir, stir 2 hours in the environment of temperature 65 DEG C, the slip after fully stirring is put into stainless steel vessel, make gatch after slip cooling, obtain stablizer compound zirconium oxide powder.
More than show and describe ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.

Claims (1)

1. a manufacture method for stablizer compound zirconium oxide powder, is characterized in that: specifically comprise the steps:
(1) each component is taken according to the weight percent of following batching:
Zirconium white 86-92 %
Yttrium oxide 3-8.5 %
Calcium oxide 2-4 %
Magnesium oxide 2-5 %
Cerium oxide 0.5-3%;
(2) zirconium white taken, yttrium oxide, calcium oxide, magnesium oxide, cerium oxide are mixed, with chemical coprecipitation method material, electric baking oven put into by the powder made, toast 24 hours at 120 DEG C of temperature, after toasting, powder loads ball mill, corundum 95 porcelain ball is added by the weight loading powder, the ratio of powder and porcelain ball is 1:1, the corundum 95 porcelain ball added is in sphere diameter 5mm ratio 20%, 20mm ratio 50%, 50mm ratio 30%, ball milling 32 hours, get the test of powder sample, its granularity is less than 0.3 micron;
(3) by the discharge of fine material after ball milling, weighing joins in low rate mixing machine, add again the paraffin of 8%, the beeswax of 1% and 0.03% oleic acid, the temperature of low rate mixing machine is set to 65 DEG C, heats 1 hour, after paraffin and beeswax fully melt, start low rate mixing machine to stir, stir 2 hours in the environment of temperature 65 DEG C, the slip after fully stirring is put into stainless steel vessel, make gatch after slip cooling, obtain stablizer compound zirconium oxide powder.
CN201510273711.0A 2015-05-26 2015-05-26 Preparation method of stabilizer composite zirconium oxide powder Pending CN104891857A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105384437A (en) * 2015-11-17 2016-03-09 梅庆波 Preparation method of zirconium oxide product
CN108164264A (en) * 2018-03-06 2018-06-15 三祥新材股份有限公司 A kind of combined oxidation zirconium powder and production method
CN111362673A (en) * 2020-04-28 2020-07-03 新化县众一陶瓷有限公司 Preparation method of iron gray aluminum oxide wear-resistant ceramic

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1510011A (en) * 2002-12-24 2004-07-07 湖南省新化长青电子器件有限责任公司 Zirconium oxide engineering ceramic and preparing method thereof
CN103073286A (en) * 2011-11-18 2013-05-01 常熟市创新陶瓷有限公司 Composite stable zirconium oxide ceramic and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1510011A (en) * 2002-12-24 2004-07-07 湖南省新化长青电子器件有限责任公司 Zirconium oxide engineering ceramic and preparing method thereof
CN103073286A (en) * 2011-11-18 2013-05-01 常熟市创新陶瓷有限公司 Composite stable zirconium oxide ceramic and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
石富编著: "《稀土永磁材料制备技术》", 31 January 2007, 冶金工业出版社 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105384437A (en) * 2015-11-17 2016-03-09 梅庆波 Preparation method of zirconium oxide product
CN108164264A (en) * 2018-03-06 2018-06-15 三祥新材股份有限公司 A kind of combined oxidation zirconium powder and production method
CN111362673A (en) * 2020-04-28 2020-07-03 新化县众一陶瓷有限公司 Preparation method of iron gray aluminum oxide wear-resistant ceramic
CN111362673B (en) * 2020-04-28 2023-10-10 新化县众一陶瓷有限公司 Preparation method of iron gray alumina wear-resistant ceramic

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Application publication date: 20150909